Roy Montemarano
Heath Consultants Incorporated
KEYWORDS: greenhouse gas, remote detection, leak, natural gas, infrared, optical, imaging
ABSTRACT
Natural gas providers for years have been dealing with how to effectively reduce greenhouse gas. Whether
it be petroleum or natural gas leakage; escaping gas that goes undetected can become a source of ignition
or toxic poisoning that could generate an unsafe environment for the public and/or employees.
Besides the safety aspect and environmental hazards; the loss of revenue and operation integrity is of
concern for the greenhouse gas manager. Having a proactive program can alleviate the problems. Using
state of the art instrumentation that can detect leaks remotely, instead of the standard touch and go
process of checking every component, can provide for a faster survey, inspections from a safe distance and
the ability to survey hard to access sites; thus shortening inspection times and increasing operational
efficiency.
Over the years, especially within the past decade, several new technologies have been introduced to detect,
measure and improve the inspection of leakage in a natural gas system including; LNG, transmission and
distribution.
This paper will reinforce a proactive approach with proven technology leading to safer, hazard free
environments.
INTRODUCTION
To determine the volatile organic compound (VOC) leaks from terminal and storage
components/compressors (valve, pump seal, connector and others) the requirement in the United States
under the Environmental Protection Agency (EPA) LDAR program, specify the use of a detector to locate
and classify leaks only, but not measure. The leak definition concentration is 10,000 ppm as methane
instrument is calibrated on methane. This brief description refers to instruments in an EPA requirement
called Method 21 Determination of VOC Leaks.
Alternate work practice methods for monitoring leaks have been designated by the EPA to detect leakage
are as follows: Optical Gas Imaging Camera (Figure 1) detection sensitivity level of 60 grams per hour;
Method 21 (Figure 2) readings of 10,000 ppm or greater; Acoustic Leak Detection (not shown) device to
detect leaks through valve leakage; Calibrated Bag (Figure 10 see Gas Leak Measurement Section); or
use of a Remote Laser (Figure 3).
Requires no fuel for operation (eliminating hydrogen or hydrogen/nitrogen gas for fuel).
Methane specific.
Figure 2 sample method - pump. Range detection of 1 ppm to 100% gas (two instruments in one;
can detect and pinpoint).
Figure 3 sample method remote. Range detection 3 ppm plus (search tool only).
Because the laser detects leaks from a distance (remotely) this technology can be used to inspect areas
such as processing plants, storage tanks, over-head rack mounted piping, gate and compressor stations,
bridge crossings ,LNG Tankers etc. The Instrument is Intrinsically Safe for Class 1 Div 1 locations.
How it works technical approach:
Laser light beam is remotely projected onto a target (i.e. grass, wall, etc.)
A fraction of the beam is scattered from the target surface and returned to the source
Storage tanks
LNG Tankers
Leak Localization
Remote Operation
Note: Some camera companies have gone through a certification process to get their camera certified and
classified for hazardous location: ATEX, UL, ANSI and CSA Class I and II, Division 2 and Class III
locations. This certification allows for a higher level of safety and operation confidence. Dependent on
company regulations certification could eliminate the need for a hot work permit.
Invisible Gas Into VISIBLE DISPLAY
Gas Leak Measurement Instruments have the ability to measure the actual rate of leakage from a system
component. Even with the Subpart W Gas Emission Factor table you still need to measure some
components.
Using the calibrated bag or a sampler you can encapsulate the leaking component and measure it directly.
When a leak can actually be measured, it becomes easy to document the improvements (leak repair), or to
determine the cost effectiveness of a leak repair. With accurate measurement, a company can determine
fugitive emissions and gas losses from a facility, determine a cost effective repair strategy, and document
emission controls for Greenhouse gas credits.
CONCLUSION
The new technologies that have been introduced in the past decade offer big improvements in leakage
detection of Greenhouse gases and measurement in more than 40 years.
Thus far, Remote Laser and Cameras have proven to be reliable replacements for the Flame Ionization /
Organic Vapor Analyzer instruments. Effective risk management for the Green House Gas Manager has
been a growing indicator for an organization. The substantial increases in productivity, finding more leaks,
increase company integrity with the public, create a safer work environment, and the reduction of Green
House Gases may well be the future for gas detection.