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Typical roughness readings can be from 125 to 500 micro-inches for serrated flanges and 125-250 micro-inches for
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non-serrated flanges. Fine finishes, such as polished surfaces, should be avoided. Adequate "bite" in the surface is required to
develop enough friction to prevent the gasket from being blown out or from extruding or creeping excessively.
The lay of the finish should follow the midline of the gasket. For example, concentric circles on a round flange, or a
phonographic spiral. Every effort should be made to avoid lines across the face, such as linear surface grinding, which at
180 points will cross the seal area at right angles to the gasket, allowing a direct leak path.
Waviness is seldom a problem under normal conditions. There are two areas that must be watched, however, since excessive
waviness is very difficult to handle.
The first area is glass-lined equipment where the natural flow of the fused glass creates extreme waviness. Often the answer
here is to use thick and highly compressible gasketing.
The second area of concern is warped flanges. If warpage is caused by heat or internal stresses, re-machining is generally
sufficient. However, warpage due to excessive bolt loads or insufficient flange thickness results in what is generally called
bowing.
The solution is to redesign for greater flange rigidity. Sometimes backer plates can be added to strengthen the design without
replacing the parts. Another step would be to add more bolts. When this is done, usually smaller bolt diameters are possible,
thus adding more bolt stretch and better joint performance.
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