WWT System 2

Doc. No.
: EM-G-40-001-001
Operation & Maintenance Manual Rev. No. : A
Tab C.2
BOP Mechanical Equipment (Vendor O&M manual)

TAB
C.2.1 Introduction------------------------------------------------------------------------------------------C.2.1
C.2.2 Fuel Gas Compressor------------------------------------------------------------------------------C.2.2
C.2.3 Fuel Gas System-------------------------------------------------------------------------------------C.2.3
C.2.4 Sea Water Intake System--------------------------------------------------------------------------C.2.4
C.2.5 Chlorination System--------------------------------------------------------------------------------C.2.5
C.2.6 Waste Water System-------------------------------------------------------------------------------C.2.6
C.2.7 Demineralization Water System-----------------------------------------------------------------C.2.7
C.2.8 Chemical Injection System------------------------------------------------------------------------C.2.8
C.2.9 Sampling System----------------------------------------------------------------------------C2.9
C.2.10 Air Compressor------------------------------------------------------------------------------------C.2.10
C.2.11 Black Start Diesel Generator--------------------------------------------------------------------C.2.11
C.2.12 Pump-------------------------------------------------------------------------------------------------C.2.12
C.2.13 Crane & Hoist--------------------------------------------------------------------------------------C.2.13
C.2.14 Condenser & Ball Cleaning Equipment------------------------------------------------------C.2.14
C.2.15 Deaerator--------------------------------------------------------------------------------------------C.2.15
C.2.16 Heat Exchanger------------------------------------------------------------------------------------C.2.16
C.2.17 Level Gauge-----------------------------------------------------------------------------------------C.2.17
C.2.18 Valves------------------------------------------------------------------------------------------------C.2.18
C.2.19 Others Equipments--------------------------------------------------------------------------------C.2.19
Doc. No.: EM-G-40-001-001
Tab C.2.6
WASTE WATER TREATMENT SYSTEM

Doc. No.: EM-G-40-001-001
CONTENTS
Section Description
C.2.6.1 GENERAL
C.2.6.1.1 Sub Vendors details (name, address, contact point)
C.2.6.2 ENGINEERING/CONSTRUCTION DOCUMENTS

C.2.6.2.1 Process/System Description
C.2.6.2.2 P & IDs
C.2.6.2.3 Drawings
- General Layout Drawing
- Dimensional, Cross Sectional Drawing for Each Equipment
- Skid Assembly Drawing
- Piping Plan Drawing
- Performance characteristic curve
C.2.6.2.4 Data Sheets
- Mechanical Equipment Data Sheet
- Electrical Equipment Data Sheet
- Instrument Data Sheet
- Valve Data Sheet
C.2.6.2.5 Electric, Instrumentation & Control
- Unit Control Panel Drawing
- Cabling and Tray Layout Drawing
- Configuration drawing for control system
- Single Line Diagram
- Schematic wiring diagram
- Control logic diagram
- MCC Panel Drawing
C.2.6.2.6 Others
C.2.6.3 OPERATING & MAINTENANCE INSTRUCTION

C.2.6.3.1 Operation and Maintenance Manual
Doc. No.: EM-G-40-001-001
C.2.6.1 GENERAL
C.2.6.1.1 SUB VENDORS DETAILS

Doc. No.: EM-G-40-001-001
Sub-Vendor Details
NO ITEM SUB-VENDOR REMARK

Oily Water NAME KYUNG WON ACID-PROOF PUMP IND.
Transfer & ADDRESS Paltan-myun Gujang-ri 113-17, Hwa sung-city,
1 Portable Waste Gyeonggi-do, Korea
Oil Transfer PHONE +82-31-359-9393
Pump
NAME CHEON JI ENGINEERING.
CPI Oil
2 ADDRESS 638-18 Sinjung-dong, Nam-gu, Ulsan-city, Korea
Separator
PHONE +82-52-274-2770
NAME HANSU CHEMICAL CO., LTD.
Oil Holding &
ADDRESS Mega valley 502, Anyang-city, Gyeonggi-do,
3 Oil Sludge
Korea.
Tank
PHONE +82-32-470-5760
NAME KJI CO.,LTD.
4 Effluent Pump ADDRESS Seoknam-dong, Seo-Ku, Inchon-city, Korea
PHONE +82-32-571-0661
NAME KOREA FLUID MACHINERY CO., LTD.
ADDRESS 99, Yusan-dong, Yangsan-city, Kyungnam,
5 Air Blower
Korea
PHONE +82-55-372-0911
NAME GILGWANG GREENTECH CO.,LTD.
HCl & NaOH ADDRESS 55-1 Wolmun-ri, Paltan-myon, Hwasung-si,
6
Dosing Tank Gyeonggi-do, Korea
PHONE +82-31-3544-222
NAME SAMWON-SERA ENGINEERING CO.,LTD.
HCl & NaOH ADDRESS 823 Gwanyang-1Dong, Dongan-Gu, Anyang-city,
7
Dosing Pump Gyunggi-do, Korea
PHONE +82-31-422-5667
NAME Hyundai Heavy Industries Co., LTD.
8 MCC Panel ADDRESS 1, Cheonha-dong, Dong-ku, Ulsan, Korea
PHONE +82-52-202-8126
Doc. No.: EM-G-40-001-001
NAME PE TECH
ADDRESS 237 Seokmo-ri, Yangchon-myon, Gimpo-city,
9 PLC Cabinet
Gyunggi-do, Korea
PHONE +82-31-981-6100
Doc. No.: EM-G-40-001-001
C.2.6.2 ENGINEERING/CONSTRUCTION DOCUMENTS
C.2.6.2.1 PROCESS/SYSTEM DESCRIPTION

Doc. No.: EM-G-40-001-001
Process / System Description
Industrial wastewater treatment system is to treat all the wastewater including oily water and chemical
wastewater delivered from Plant to meet discharge limit before transport to the Industrial Wastewater
Treatment Plant (IWTP).
All drains possibly polluted by oil are collected in oily water collecting basin. With the support of
portable oil skimmer the oil layer is removed from the water. The effluent from oily water collecting
basin (API) is pumped by oily water transfer pump to the CPI oil separator. The waste oil and oil sludge
generated from oily water treatment system is corrected to the oil holding tank or oil sludge tank and
disposed of at the Royal Commission approved waste treatment/disposal facilities. Treated oily water by
CPI oil separator is discharged to waste water control basin.
The industrial wastewater from HRSG blowdown, GT evaporative cooler blowdown, Regeneration
wastewater of demineralization, Drains of chlorination system, drains from aqueous ammonia system and
drains from chemical dosing package and sampling system are transferred on demand by pumps to each
block HRSG blowdown sump.
The collected waste water shall be re-circulated / neutralized by HCl or NaOH dosing with mixing ejector
and effluent pump.
After completion of pH adjustment, the neutralized water will be discharged by the effluent pumps to the
Central Treatment Facilities (IWTP) by effluent pumps.
A holding pond will be provided to retain three days (72 hours) of treated waste water.
Doc. No.: EM-G-40-001-001
The ponds are normally kept empty to provide containment for emergencies and to minimize fugitive
emissions.
Oily water collecting basin
Oily water generated from the Plant will be collected in oily water collecting basin which has a baffle wall
to collect the suspended oil.
The suspended oil will be removed by air operated oil skimmer and transported to CPI oil separator.
Oil skimmer
The suspended oil will be removed by an air operated oil skimmer and transported to CPI oil separator
through the pipe.
Oil skimmer will be operated by operator occasionally.
Oily water transfer pump
The oily water corrected in the basin will be transported to the CPI oil skimmer by two oily water transfer
pumps. Pumps will be operated either automatically by PLC or manually by operator from the local
control panel.
Oil separator
The CPI (Corrugated Plate Interceptor) consists of a number of inclined corrugated plates mounted
parallel to each other at spacing. The raw water containing the oil and suspended solids passes between the
plates from top. Laminar flow conditions are essential for the effective gravity separation of the water, the
oil and suspended contaminants. In the course of passing from pack inlet to pack outlet, the oil floats
upwards into the tops of the corrugations and rises up the incline of the plate to the surface of the system
where it is removed by a skimmer. The sludge moves towards the bottom of the corrugations and slides
down the incline of the plate spacing and is collected at the bottom of the tank. Settled sludge cannot re
contaminate the treated water. The simultaneous migration of oil droplets into the corrugation tops and
of sludge particles into corrugation bottoms has a major effect upon the operation of the separation system.
In the corrugation tops a very high oil concentration is established. This is the ideal condition for particle
Doc. No.: EM-G-40-001-001
agglomeration to take place. (Agglomeration is the formation of large and relatively heavy particles from
small and relatively light particles.) The oily water flows from the top of the pack and then over an
effluent weir into the treated water chamber. The oil droplets coalesce into larger droplets and flow
counter-current through the pack into the surface. Here, a layer of oil forms which is then skimmed off via
a slotted pipe skimmer.
The effluent from CPI oil separator will be transported to the wastewater control basin through a pipe by
gravity.
Oil holding tank
The oil skimmed off via a slotted pipe skimmer will be transported to the oil holding tank.
An immersion type electrical heater will be installed in the oil holding tank to prevent coagulation in
storage. Heater will be self-controlled by bimetal temperature switch.
Oil Sludge tank
Drains from the CPI will be collected into the oil sludge tank for future disposal.
Portable waste oil transfer pump
The collected waste oil in the oil holding tank and oil sludge tank will be transported to a tank truck by
these pumps for final disposal.
Wastewater control basin
The industrial wastewater from HRSG blowdown, GT evaporative cooler blowdown, regeneration
wastewater of demineralization, drains from chemical handling area and treated oily water is transferred to
the wastewater control basin.
The collected waste water will be equalized and mixed by air blowers and diffusers.
Sulphuric acid or caustic soda is injected into the waste water control basin for adjusting optimum pH
level. pH meter installed in the basin controls the feed rate of sulphuric acid or caustic soda. After
completion of pH adjustment, the neutralized water will be discharged by the effluent pumps to the
Marafiq IWTP.
Doc. No.: EM-G-40-001-001
NaOH / HCl dosing pump
Pumps will inject the sulphuric acid or caustic soda into the waste water control basin. Pumps will be
operated according to the pH value of waste water.
HCl dosing tank
HCl dosing tank is made of Fiber Glass Reinforced Plastic to resist corrosion by hydrochloric acid. The
level transmitter in tank causes alarm so that the operator is aware of filling time.
NaOH dosing tank w/electric heater
NaOH dosing is made of Fiber Glass Reinforced Plastic. The level transmitter in tank causes alarm so that
the operator is aware of filling time as same HCl storage tank.
An immersion type electric heater protect that caustic soda is freeze by low ambient temperature.
Air blower
Air blowers and air diffusers will supply air into the waste water control basin for waste water
equalization and mixing.
Wastewater holding pond
The treated industrial wastewater can be stored for three days (72 hours) in the wastewater holding pond,
if necessary.
Wastewater transfer pump
Wastewater transfer pumps will discharge the treated industrial waste water to the Industrial Wastewater
Treatment Plant (IWTP) of Central Treatment Facilities.
In the case that pH or temperature of effluent exceed the effluent discharge limit, an air operated valve
installed on discharge pipe will be closed and another air operated valve installed on recirculation pipe
will be opened to return the waste water to waste water control basin.
Doc. No.: EM-G-40-001-001
C.2.6.2.2 P & IDS
- P & ID for Waste Water Treatment System

Doc. No.: EM-G-40-001-001
C.2.6.2.3 DRAWINGS
- General Layout Drawing

Doc. No.: EM-G-40-001-001
- Dimensional, Cross Sectional Drawing for Each

Equipment
Plant : Document No. : Rev.
Marafiq IWPP WW-M-81-V201-003 2
Title :
DIMENSIONAL, CROSS SECTIONAL,

DRAWING OF EACH EQUIPMENTATION
(Wastewater treatment system)
2 Dec. 21.2007 For Construction T.M.Kim M.S.Choi K.J.Baik
1 Nov. 23.2007 For Construction T.M.Kim M.S.Choi K.J.Baik
0 Oct. 05.2007 For Construction T.M.Kim M.S.Choi K.J.Baik
B July. 27.2007 For Approval T.M.Kim M.S.Choi K.J.Baik
A May. 31.2007 For Approval T.M.Kim M.S.Choi K.J.Baik
REV. DATE DESCRIPTION BY CHK APP
Project :
Project Co. :
EPC Contractor :
Vendor :
Doc No :WW-M-81-V201-001
Data sheet and specification Rev No : 2
CONTENTS
1. TANK DRAWING
2. CENTRIFUGAL PUMP DRAWING
3. SUBMERSIBLE PUMP DRAWING
4. METERING PUMP CATALOGUE
5. AIR BLOWER DRAWING
6. CPI OIL SEPARATOR DRAWING

Doc No :WW-M-81-V201-001
1. TANK DRAWING
Doc No :WW-M-81-V201-001
2. CENTRIFUGAL PUMP DRAWING

Doc No :WW-M-81-V201-001
3. SUBMERSIBLE PUMP DRAWING

Doc No :WW-M-81-V201-001
4. METERING PUMP CATALOGUE

R409.2-115e : NaOH DOSING PUMP(100-WW-M-PP-03A/B) 316SS+PTFE
R409-2-180e : HCl DOSING PUMP(100-WW-M-PP-04A/B) PVDF+PTFE

Doc No :WW-M-81-V201-001
5. AIR BLOWER DRAWING

Doc No :WW-M-81-V201-001
6. CPI OIL SEPARATOR DRAWING

Doc. No.: EM-G-40-001-001
- Skid Assembly Drawing

Doc. No.: EM-G-40-001-001
- Piping Plan Drawing

Doc. No.: EM-G-40-001-001
- Performance characteristic curve

Title :
PERFORMANCE CHARACTERISTIC CURVE

for Wastewater treatment system
0 Sep. 19.2007 For Construction J.W.Seo M.S.Choi K.J.Baik
B July. 27.2007 For Approval J.W.Seo M.S.Choi K.J.Baik
A May. 31.2007 For Approval J.W.Seo M.S.Choi K.J.Baik
Project :
Project Co. :
EPC Contractor :
Vendor :
Doc No :WW-M-81-V201-002
Performance Characteristic Curve Rev No : 0
CONTENTS
1. CENTRIFUGAL PUMP PERFORMANCE CURVE
2. SUBMERSIBLE PUMP PERFORMANCE CURVE
3. METERING PUMP PERFORMANCE CURVE
4. AIR BLOWER PERFORMANCE CURVE

Doc No :WW-M-81-V201-002
1. CENTRIFUGAL PUMP

ESTIMATED PERFORMANCE CURVE
ITEM NO. 100-WW-M-PP-05A/B

CUSTOMER : HYUNDAI HEAVY INDUSTRIES CO.,LTD
ITEM NAME Oily water transfer pump
MODEL BORE CAPA' HEAD TEMP. EFF R.P.M BHP(kW) Sp.Gr MOTOR NPSHre
HC 4022 50 x 40 0.25 M3/MIN 15 M 40 ℃ 35 % 1750 1.75 1.0 2.2 kW 2.6
T Y P E : CRNTRIFUGAL PUMP DATE : 2007-04-13
20
10
H-Q
40
EFF (%)
30
20 5
Q-KW
10
0 0
% KW M 0 0.1 0.2 0.3 0.4
E P H CAPACITY m3/min
KWP-P100-07
KYUNG WON ACID PROOF PUMP.
TEL : 031-359-9393
FAX : 031-359-9355
ESTIMATED PERFORMANCE CURVE
ITEM NO. 100-WW-M-PP-06A/B

CUSTOMER : HYUNDAI HEAVY INDUSTRIES CO.,LTD
ITEM NAME Portable waste oil transfer pump
MODEL BORE CAPA' HEAD TEMP. EFF R.P.M BHP(kW) Sp.Gr MOTOR NPSHre
HC 3222 40 x 32 0.083 M3/MIN 15 M 40 ℃ 20 % 1750 1.01 1.0 1.5 kW 4.4
T Y P E : CRNTRIFUGAL PUMP DATE : 2007-04-13
20
10
H-Q
40 0
30
20 10
EFF (%)
10 5
Q-KW
0 0
% KW M 0 0.05 0.1 0.15 0.2
E P H CAPACITY m3/min
KWP-P100-07
KYUNG WON ACID PROOF PUMP.
TEL : 031-359-9393
FAX : 031-359-9355
Doc No :WW-M-81-V201-002
2. SUBMERSIBLE PUMP

Project No. Untitled
Rev. No.
PERFORMANCE CURVE Date 2007-04-24
SUBMERSIBLE PUMPS, AERATION MIXERS
PROPELLER PUMPS, MIXED-FLOW PUMPS Page No. 1/1
A. General
1 Customer HANSU CHEMICAL CO.,LTD

2 Location JUBAIL & YANBU
3 Service Effluent pump
4 Item No.(ID.No.) 100-WW-M-PP-01A/B
5 Pump Model No. 150KSE30 4T
6 Quantity 2 set
B. Pump Specification C. Motor Specification
1 Total Head 40 m Power Supply 3 Φ x 460 V x 60 Hz

3
2 Capacity 1.83 m /min Rated Power 30 kw
3 Discharge Dia. 150 mm No. of Poles 4 P
4 Efficiency 50.6 % Rated current 50 A
5 Shaft Power 26.4 Kw Load 50% 75% 100%
6 Revolution 1731 rpm Efficiency(%) 84.6 86.4 87
7 Solid Size 35 mm Power Factor(%) 74.7 82.4 85.5
D. Pump Performance Curve Curve No : 150KSE30 T
Head / NPSHre [m] Efficiency [%]

70 100
90
60
Total head 80
50 70
60
40 duty point
50
30
40
Pump Eff
20 30
20
10
10
0 0
0.00 0.50 1.00 1.50 2.00 2.50
Capacity [m 3/min]
Power [kw]
35.0
30.0
25.0
20.0
15.0 Shaft Power
10.0
5.0
0.0
0.00 0.50 1.00 1.50 2.00 2.50
3
Capacity [m /min]
※ Performance with clear water and ambient temp 20 ℃ (68℉)
KJ_Basic07-04-24_ssshin "A Leader In Submersible Technology" http://www.kjipumps.co.kr

Rev. No.
PERFORMANCE CURVE Date 2007-04-24
A. General

2 Location JUBAIL YANBU
6 Quantity 1 set
B. Pump Specification C. Motor Specification
1 Total Head 40 m Power Supply 3 Φ x 460 V x 60 Hz

3
2 Capacity 1.83 m /min Rated Power 30 kw
3 Discharge Dia. 150 mm No. of Poles 4 P
4 Efficiency 50.6 % Rated current 50 A
5 Shaft Power 26.4 Kw Load 50% 75% 100%
6 Revolution 1731 rpm Efficiency(%) 84.6 86.4 87
7 Solid Size 35 mm Power Factor(%) 74.7 82.4 85.5
D. Pump Performance Curve Curve No : 150KSE30 T
Head / NPSHre [m] Efficiency [%]

70 100
90
60
Total head 80
50 70
60
40 duty point
50
30
40
Pump Eff
20 30
20
10
10
0 0
0.00 0.50 1.00 1.50 2.00 2.50
Capacity [m 3/min]
Power [kw]
35.0
30.0
25.0
20.0
15.0 Shaft Power
10.0
5.0
0.0
0.00 0.50 1.00 1.50 2.00 2.50
3
Capacity [m /min]
※ Performance with clear water and ambient temp 20 ℃ (68℉)

Doc No :WW-M-81-V201-002
3. METERING PUMP

R409.2-115e : N
Doc No :WW-M-81-V201-002
4. AIR BLOWER

P E R F O R M A N C E C U R V E
CUSTOMER 한수화학(주) DATE 2007/5/1
ITEM NO. 100-WW-M-FN-01A/B DOC. NO
BLOWER SPECIFICATION MOTOR SPECIFICATION
TYPE : HL100 BORE : 100 A TYPE : TEFC OUTPUT : 11 Kw
NO. of STAGE : ONE DIFF. PRESSURE: 0.45 ㎏/㎠ POLE : 4 Pole FREQUENCY: 60 Hz
SPEED : 1300 CAPACITY : 3.33 N㎥/min SPEED: 1755 r.p.m MAKER : HYOSUNG
44
42
40
38
4 3.7
3.5
3.3
3.1
2.9
SHAFT POWER (㎾)
0.35 0.45 0.55

EFFICIENCY (%)
SPEED (r.p.m)
(N㎥/min)
CAPACITY
DIFF. PRESSURE (㎏/㎠)
EFFICIENCY: 41.0 % SHAFT POWER: 6.4 ㎾ NOISE: 85 dB. (A)
TRANSMISSION
□ COUPLING □ REDUCTION GEAR ■ V-BELT
METHOD
V-PULLEY : B3 6X8" PREPARED BY : JEON J.P
KSF-F503-2 (Rev. 0) (주) 한국유체기계 A4(210×297㎜)

Doc. No.: EM-G-40-001-001
C.2.6.2.4 DATA SHEETS
- Mechanical Equipment Data Sheet

Title :
DATA SHEET AND SPECIFICATION

FOR
Wastewater treatment system
2 Nov. 23.2007 For Construction T.M.Kim M.S.Choi K.J.Baik
1 Oct. 05.2007 For Construction T.M.Kim M.S.Choi K.J.Baik
0 Sep. 18.2007 For Construction T.M.Kim M.S.Choi K.J.Baik
B July. 27.2007 For Approval T.M.Kim M.S.Choi K.J.Baik
A May. 31.2007 For Approval T.M.Kim M.S.Choi K.J.Baik
Project :
Project Co. :
EPC Contractor :
Vendor :
Doc No :WW-M-81-V201-001
CONTENTS
1. TANK DATA SHEET
2. CENTRIFUGAL PUMP DATA SHEET
3. SUBMERSIBLE PUMP DATA SHEET
4. METERING PUMP DATA SHEET
5. AIR BLOWER DATA SHEET
6. CPI OIL SEPARATOR & PORTABLE OIL SKIMMER

Doc No :WW-M-81-V201-001
1. TANK DATA SHEET

Doc No :WW-M-81-V201-001
2. CENTRIFUGAL PUMP DATA SHEET

DATE 2007-04-13
For Estinmated
CENTRIFUGAL PUMP DATA SHEET For Approval
For Final
Customer HYUNDAI HEAVY INDUSTRIES CO.,LTD Approv. By Chek. By Maded
Service Oily waste water
Item No. 100-WW-M-PP-05A/B S.H.CHO M.W.BAEK G. H
Item Name Oily water transfer pump
Type SINGLE SUCTION VOLUTE PUMP Project Name : MARAFIQ IWPP
Model HC 4022 Req'd No. : 2 SETS
OPERATION CONDITIONS MATERIALS

Liquid Capacity 0.25 ㎥/min Casing A743 CF8M
Temp. 40 ˚C Suct.Press Kg/㎠ Cover A743 CF8M
Spec. Gr 1.0 Disch.Press 1.5 Kg/㎠g Impeller A743 CF8M
Vap.Press Kg/㎠ Diffr.Press 1.5 Kg/㎠g Shaft A276-316
Viscosity CP Total Head 15 M Sleeve A276-316
Adapter A48-CL30
CONSTRUCTIONS AND PERFORMANCE B/R Housing A48-CL30
Type HORIZONTAL Pump Eff. 35 % Base Plate SS400
Column Head N/A B. H. P 1.75 KW
No. Of Stage 1(ONE) NPSH. Re
Speed 1750 RPM NPSH. Av
Bore Dia Rating Facing Position
Suction 50 A ANSI #150LB FF END
Discharge 40 A ANSI #150LB FF TOP
COOLING WATER
Foot Centerline Bracket Yes Inlet ㅡ
Casing
Vertical No Outlet ㅡ
Installation Indoor Outdoor
Impeller Type Close Semi-open Open
HYDROSTAIC
Lubricant Grease Oil Water Casing 5.0 Kg/cm2 30 Min
Base Plate Common Sole Jacket Kg/cm2 Min
Coupling Flange Spacer Grid
Transmission Direct V-Belt
STANDARD ACCESSARIES
Brg. No. Line #6307 Thrust #5307 Coupling Yes No
Rotation Viewed From Driver CW CCW Coup. Cover Yes No
Tapped Vent Drain Base Plate Yes No
Opening 3/8" 3/8" Compon Fla. Yes No
Shaft Packing Mech. Seal Anchor B/N Yes No
Seal Size Type RO 035 E44-VV
Type Trun Mfg. K.S.M

WEIGHTS
Flushing Sealing API Plan # Pump 63 KG
Base & Acce. 37 KG
ELECTRIC MOTOR Driver 30 KG
Supplier KYUNG WON Mounted By KYUNG WON Total 130 KG
Mfg. HHI Type TEFC
R. Output 2.2 kW No. of Pole 4 P
Speed 1715 RPM Ins. Class F/B
SPARE PARTS
Phase Single 3 Cycle 60Hz 50Hz
Voltage 460 V Explosion Pr. IPW55
REMARKS : - ANCHOR B/N : HOT DIP GALV.
KYUNG WON ACID PROOF PUMP INDUSTRIAL

DATE 2007-04-13
For Estinmated
CENTRIFUGAL PUMP DATA SHEET For Approval
For Final
Customer HYUNDAI HEAVY INDUSTRIES CO.,LTD Approv. By Chek. By Maded
Service Waste water
Item No. 100-WW-M-PP-06A/B S.H.CHO M.W.BAEK G. H
Item Name Portable waste oil transfer pump
Type SINGLE SUCTION VOLUTE PUMP Project Name : MARAFIQ IPWW
Model HC 3222 Req'd No. : 2 SETS
OPERATION CONDITIONS MATERIALS

Liquid Capacity 0.083 ㎥/min Casing A743 CF8M
Temp. 40 ˚C Suct.Press Kg/㎠ Cover A743 CF8M
Spec. Gr 1.0 Disch.Press 1.5 Kg/㎠g Impeller A743 CF8M
Vap.Press Kg/㎠ Diffr.Press 1.5 Kg/㎠g Shaft A276-316
Viscosity CP Total Head 15 M Sleeve A276-316
Adapter A48-CL30
CONSTRUCTIONS AND PERFORMANCE B/R Housing A48-CL30
Type HORIZONTAL Pump Eff. 20 % Base Plate SS400
Column Head N/A B. H. P 1.01 KW
No. Of Stage 1(ONE) NPSH. Re
Speed 1750 RPM NPSH. Av
Bore Dia Rating Facing Position
Suction 40 A ANSI #150LB FF END
Discharge 32 A ANSI #150LB FF TOP
COOLING WATER
Foot Centerline Bracket Yes Inlet ㅡ
Casing
Vertical No Outlet ㅡ
Installation Indoor Outdoor
Impeller Type Close Semi-open Open
HYDROSTAIC
Lubricant Grease Oil Water Casing 5.0 Kg/cm2 30 Min
Base Plate Common Sole Jacket Kg/cm2 Min
Coupling Flange Spacer Grid
Transmission Direct V-Belt
STANDARD ACCESSARIES
Brg. No. Line #6307 Thrust #5307 Coupling Yes No
Rotation Viewed From Driver CW CCW Coup. Cover Yes No
Tapped Vent Drain Base Plate Yes No
Opening 3/8" 3/8" Compon Fla. Yes No
Shaft Packing Mech. Seal Anchor B/N Yes No
Seal Size Type RO 035 E44-VV
Type Trun Mfg. K.S.M

WEIGHTS
Flushing Sealing API Plan # Pump 57 KG
Base & Acce. 35 KG
ELECTRIC MOTOR Driver 21 KG
Supplier KYUNG WON Mounted By KYUNG WON Total 113 KG
Mfg. HHI Type TEFC
R. Output 1.5 kW No. of Pole 4 P
Speed 1720 RPM Ins. Class F/B
SPARE PARTS
Phase Single 3 Cycle 60Hz 50Hz
Voltage 460 V Explosion Pr. IPW55
REMARKS : - ANCHOR B/N : HOT DIP GALV.
KYUNG WON ACID PROOF PUMP INDUSTRIAL

Doc No :WW-M-81-V201-001
3. SUBMERSIBLE PUMP DATA SHEET

Project Name. MARAFIQ IWPP
PUMP DATA SHEET

Rev. No. 0
Date 2007-04-25
A. General

6 Quantity 2 set
B. Service Conditions
1 Liquid Handled Water

2 Liquid Temperature 60 ℃
3 Specific Gravity 1
4 Viscosity 0.6560 cp
C. Pump Specification
1 Type Sub. pump

2 Total Head 40 m
3 Shut-off Head 57.3 m
4 Capacity 1.83 m3/min
5 Pump Efficiency 50.6 %
6 Overall Efficiency 44.2 %
7 Shaft Power 26.4 kW
8 Pump Revolution 1731 rpm
9 Discharge - Dia. 150 mm
10 - Connection Flange
11 - Rating ANSI #150lb"
12 - Facing R.F
13 - Loaction Side
14 Impeller - Type ENCLOSED
15 - No. of Stages One(1)
16 Solid Size 35 mm
17 Mechanical Seal - Type Double seal
18 - Size K-50 Φ
19 - Lubricating Oil ISO VG#32(Turbine#90)
20 Painting - Color N/A
21 - Thickness N/A
22 Bearing Number - Upper 6309ZZC3
23 - Thrust 7312 / 7312
24 - Radial -
25 - Lubrication Grease
26 Motor Starting method Direct-on-line
D. Weight
1 Pump & Motor (Approx.) 550 kg

2 Automatic Discharge Connector (ADC) (Approx.) 135 kg

Rev. No.

PUMP DATA SHEET Date 2007-04-25
E. Standard Accessories per unit
1 Captyre Cable - Material / Length PNCT 10 m

2 - Power 14sq x 6c
3 - Earth 8sq x 1c
4 - Sensor sq x c
5 - Power cable entry 1 ea
6 Lifting wire rope Yes 8 m
7 Companion Flange No ea
8 Automatic Discharge Connector (ADC) Yes 1 set
9 Sliding Rail (Pipe) - Size No 50 A
10 - Material
11 - Length m
12 Anchor Bolt & Nut Yes 1 set
F. Protection (Pump & Motor)
1 Winding thermal protector No

2 Leakage detector No
3 Moisture sensor No
4 Bearing temperature sensor No
5 Gear oil pressure sensor No
6 Monitoring and protection equipment No
G. Special Accessories
1 Smart Lift No set

2 MAPE(Monitoring unit) No set
3 Auto Flush Valve No set
4 Pressure Guage No set
5 Control Panel No set
6 Level Switch No set
H. Spare Part
1 Impeller No set
2 Suction cover No set
3 Mechnical Seal Yes 1 set
4 Bearing No set
5 O-ring kit No set
I. Remarks
- ANCHOR B/N : HOT DIP GALV.

PUMP DATA SHEET

Rev. No. 0
Date 2007-04-25
A. General

4 Item No.(ID.No.) 100-WW-M-PP-02
6 Quantity 1 set
B. Service Conditions
1 Liquid Handled Water

2 Liquid Temperature 60 ℃
3 Specific Gravity 1
4 Viscosity 0.6560 cp
C. Pump Specification
1 Type Sub. pump

2 Total Head 40 m
3 Shut-off Head 57.3 m
4 Capacity 1.83 m3/min
5 Pump Efficiency 50.6 %
6 Overall Efficiency 44.2 %
7 Shaft Power 26.4 kW
8 Pump Revolution 1731 rpm
9 Discharge - Dia. 150 mm
10 - Connection Flange
11 - Rating ANSI #150lb"
12 - Facing R.F
13 - Loaction Side
14 Impeller - Type ENCLOSED
15 - No. of Stages One(1)
16 Solid Size 35 mm
17 Mechanical Seal - Type Double seal
18 - Size K-50 Φ
19 - Lubricating Oil ISO VG#32(Turbine#90)
20 Painting - Color N/A
21 - Thickness N/A
22 Bearing Number - Upper 6309ZZC3
23 - Thrust 7312 / 7312
24 - Radial -
25 - Lubrication Grease
26 Motor Starting method Direct-on-line
D. Weight
1 Pump & Motor (Approx.) 550 kg

2 Automatic Discharge Connector (ADC) (Approx.) 135 kg

Rev. No.

PUMP DATA SHEET Date 2007-04-25
E. Standard Accessories per unit
1 Captyre Cable - Material / Length PNCT 10 m

2 - Power 14sq x 6c
3 - Earth 8sq x 1c
4 - Sensor sq x c
5 - Power cable entry 1 ea
6 Lifting wire rope Yes 8 m
7 Companion Flange No ea
8 Automatic Discharge Connector (ADC) Yes 1 set
9 Sliding Rail (Pipe) - Size No 50 A
10 - Material
11 - Length m
12 Anchor Bolt & Nut Yes 1 set
F. Protection (Pump & Motor)
1 Winding thermal protector No

2 Leakage detector No
3 Moisture sensor No
4 Bearing temperature sensor No
5 Gear oil pressure sensor No
6 Monitoring and protection equipment No
G. Special Accessories
1 Smart Lift No set

2 MAPE(Monitoring unit) No set
3 Auto Flush Valve No set
4 Pressure Guage No set
5 Control Panel No set
6 Level Switch No set
H. Spare Part
1 Impeller No set
2 Suction cover No set
3 Mechnical Seal No set
4 Bearing No set
5 O-ring kit No set
I. Remarks
- ANCHOR B/N : HOT DIP GALV.

Doc No :WW-M-81-V201-001
4. METERING PUMP DATA SHEET

Samwon-Sera Engineering Co,. Ltd.
Seybert & Rahier GmbH +Co.Betriebs-KG
METERING PUMP DAT A SHEET Sheet 1 of 2
1 Contract No. Item No.100-WW-M-PP-03-A/B Spec No.

2 Customer HYUNDAI HEAVY INDUSTRIES Co.,LTD Req. No.
3 Location MARAFIQ IWPP PROJECT Number Reqd. Two(2) sets
4 Serivice Unit NaOH By J.K.PARK. Date APR.27. 2007.
5 Revision 0 Date By
6 OPERATING CONDITIONS
7 Liquid Pumped NaOH Disch. Press 4 Bar
8 at P.T : sp. gr vis. Ssu. Vap. Pr. Kg/㎠.g Suction Press 0.3 Bar
9 NPSH : Avail. 3 m Required (Water) m Diff. Press 3.7 Bar
10 Corrosion Or Erosion Factors 0.00 Diff. Head 37 m
11 Capacity : P2 Max at 138 lph P2 Max /2 at 156 lph Solids %, Max Dia
12 CONSTRUCTION DETAIL
13 Mfr. SERA (Germany) Model No. R409.2-115e Liquid End: SS316 Ti
14 Type: Plunger Diaphragm ●
15 Metering Head: Simplex ● Duplex Strokes/Min/Cylinder 100 min¯1
16 Triplex Valves Suction Discharge
17 Connections: Size Rating Facing Type Check Ball Check Ball
18 Suction G 3/4 - - Number One (1) One (1)
19 Discharge G 3/4 - - Plunger Packing: Type. N.A
20 Vent N.A. - Plunger Seals N.A
21 Drain N.A. - Jacketing: N.A.
22 Lubrication: Packing O-Ring
23 Speed Adjustment: Manual ● Auto. Driver Bearing BALL Gear REDUCING
24 While Running ● Stopped Power Cylinder N.A.
25 Signal Pneumatic Elect. Hydro. Hydraulic Fluid (Diaphragm, Plunger) Diaphragm
26 Relief Valve Setting Pressure Bar
27 MATERIALS
28 Liquid End SS316 Ti Gear STS Packing EPDM
29 Plunger N/A Frame GC Gaskets -.
30 Cross Head N/A Valve Ball SS316 Diaphragm PTFE
31 Conn. Rod Valve Seats SS316 Gland N/A
32 Crank Valve Body SS316 Lantern Ring N/A .
33 DRIVER
34 Electric Motor ● Air TEFC Gas N/A Other N/A
35 Mfr. SEW or VEM Enclosure IPW-55 Frame No. SIZE 63
36 Bhp 0.18 KW Rpm 3420 Insulation F Temp. Rise B ℃
37 Volts 460 Phase Three(3) Cycle 60 Hz
38 Bearing: Ball ● Sleeve Lubrication Oil: Grease Oil ●
39 Gear Reducer: Mfr SERA (Germany) Type WORM Ratio
40 Others
Test Requirements:
Remarks: ANCHOR B/N : HOT DIP GALV.
Samwon-Sera Engineering Co,. Ltd.
Seybert & Rahier GmbH +Co.Betriebs-KG
METERING PUMP DAT A SHEET Sheet 2 of 2
1 Contract No. Item No.100-WW-M-PP-04-A/B Spec No.

2 Customer HYUNDAI HEAVY INDUSTRIES Co.,LTD Req. No.
3 Location MARAFIQ IWPP PROJECT Number Reqd. Two(2) sets
4 Serivice Unit Hcl By J.K.PARK. Date APR.27. 2007.
5 Revision 0 Date By
7 Liquid Pumped Hcl Disch. Press 4 Bar
8 at P.T : sp. gr vis. Ssu. Vap. Pr. Kg/㎠.g Suction Press 0.3 Bar
9 NPSH : Avail. 3 m Required (Water) m Diff. Press 3.7 Bar
10 Corrosion Or Erosion Factors 0.00 Diff. Head 37 m
11 Capacity : P2 Max at 216 lph P2 Max / 2 at 222 lph Solids %, Max Dia
12 CONSTRUCTION DETAIL
13 Mfr. SERA (Germany) Model No. R409.2-180e Liquid End: PVDF
14 Type: Plunger Diaphragm ●
15 Metering Head: Simplex ● Duplex Strokes/Min/Cylinder 150 min¯1
16 Triplex Valves Suction Discharge
17 Connections: Size Rating Facing Type Check Ball Check Ball
18 Suction G 3/4 - - Number One (1) One (1)
19 Discharge G 3/4 - - Plunger Packing: Type. N.A
20 Vent N.A. - Plunger Seals N.A
21 Drain N.A. - Jacketing: N.A.
22 Lubrication: Packing O-Ring
23 Speed Adjustment: Manual ● Auto. Driver Bearing BALL Gear REDUCING
24 While Running ● Stopped Power Cylinder N.A.
25 Signal Pneumatic Elect. Hydro. Hydraulic Fluid (Diaphragm, Plunger) Diaphragm
26 Relief Valve Setting Pressure Bar
27 MATERIALS
28 Liquid End PVDF Gear STS Packing EPDM
29 Plunger N/A Frame GC Gaskets -.
30 Cross Head N/A Valve Ball Glass Diaphragm PTFE
31 Conn. Rod Valve Seats PVDF Gland N/A
32 Crank Valve Body PVDF-FRP Lantern Ring N/A .
33 DRIVER
34 Electric Motor ● Air TEFC Gas N/A Other N/A
35 Mfr. SEW or VEM Enclosure IPW-55 Frame No. SIZE 63
36 Bhp 0.18 KW Rpm 3420 Insulation F Temp. Rise B ℃
37 Volts 460 Phase Three(3) Cycle 60 Hz
38 Bearing: Ball ● Sleeve Lubrication Oil: Grease Oil ●
39 Gear Reducer: Mfr SERA (Germany) Type WORM Ratio
40 Others
Test Requirements:
Remarks: ANCHOR B/N : HOT DIP GALV.
Doc No :WW-M-81-V201-001
5. AIR BLOWER DATA SHEET

Doc. No. : K24-7030B-D
ROTARY BLOWER DATA SHEET Page : 1 OF 1

Date : 19-Sep-07
1 Customer : 한수화학(주) Quantity : Two(2) [Sets]
2 Project Name : Item No. : 100-WW-M-FN-01A/B
3 Description : Roots Blower Equip. No. :
4 OPERATING CONDITION
5 Gas Handled : Air Capacity : 4.06 [㎥/min] ( 3.5 [N㎥/min])
6 Composition : O2 : N2 = 21 : 79 Temp. Suction : AMB ℃
7 Molecular Weight : 29 Discharge : AMB + 68 ℃
8 Relative Humidity : 80% Press. Suction : 1.0332 bar
9 Discharge : 1.4832 bar
10 Installation : □ Indoor ■ Outdoor
11 CONSTRUCTION MATERIALS
12 Model : HL100 Casing : A48 CL.35(GC250)
13 Nozzle : Size Rating Facing Impeller : A48 CL.35(GC250)
14 Suction ※ 4 Inch FLANGE FF Shaft : AISI 1045(SM45C)
15 Discharge ※ 4 Inch FLANGE FF Gear : AISI 4115(SCM415)
16 No. of Stage : One Stage Side Cover : A48 CL.35(GC250)
17 Rotor Type : Three Lobes Helical PERFORMANCE
18 Cooling Method : Air Speed : 1300 r.p.m.
19 Speed Changer : □ Direct ■ V-Belt □ Coupling Effiency : 41.0 [%] BHP 6.4 Kw
20 Rotation View from Pulley End : □ CW ■ CCW Vibration : Max.150㎛ B/R Temp. : AMB+55℃
21 Base Plate : ■ Common □ Sole Noise : 85 dBA(at 1.0m from Blower)
22 Silencer ■ Req'd □ Not Req'd
23 ■ Suction ■ Discharge Outline DWG. : KFM-LP-H1-04-1
24 Shaft Seal : □ Gland Packing ■ Oil Seal Sectional DWG. : KFM-L2-17
25 ■ Labyrinth □ Mech. Seal WEIGHT
26 Bearing : Pulley Side #6308(1),#6206(1) Blower : 90 kg
27 Gear Side #6206(2) Silencer : 63 kg
28 Lubrication : Pulley Side □ Oil ■ Grease Bed : 25 kg
29 Gear Side ■ Oil □ Grease Etc. : 40 kg
30 Oil Seal : Pulley Side Z SEAL Motor : 109 kg
31 Gear Side TCΦ40*Φ55*8(2) Total : 327 kg
32 MOTOR ACCESSORIES
33 Mfr. : HYOSUNG Type : TEFC ■ Blower & Motor Pulley ■ V-Belt & Cover
34 11 kW 4P r.p.m. : 1755 ■ Suction Silencer ■ Safety Valve
35 Volt. : 460 Phase : 3φ Cycle : 60 Hz ■ Discharge Silencer ■ Anchor Bolt & Nut
36 Insul. : F Hub Size : ■ Bed ■ Pressure Gauge
37 PAINT COLOR ■ Check Valve ■ Expansion Joint
38 Blower : □ Maker ST'D (7.5BG 4/1.5) ■ User ST'D ■ Anti-Vibration Rubber ■ Companion Flange
39 Motor : □ Maker ST'D(7.5BG 5/2) ■ User ST'D
Remarks Rev. Prepared Reviewed Approved
※ Suction With Discharge Nozzle : 5 inch X KS10K FF 0 07/5/1 KIM J.M JEON J.P GWON Y.W
※ Supply : Companion Flange 1 07/7/27 KIM J.M JEON J.P GWON Y.W
※ Anchor B/N : Hot dip galv. 2
※ Paint Color : RAL7035(Light gray) 3
4
(주) 한국 유체 기계
Doc No :WW-M-81-V201-001
6. CPI OIL SEPARATOR & PORTABLE OIL
SKIMMER
SPECIFICATION
OF
PORTABLE OIL SKIMMER AND
CPI OIL SEPARATOR
CUSTOMER : HYUNDAI HEAVY INDUSTRIES CO,. LTD
: MARAFIQ IWPP PROJECT/WASTE

PROJECT NAME
WATER TREATMENT SYSTEM
SITE : JUBAIL & YANBU
: PORTABLE OIL SKIMMER
(100-WW-M-OS-02)
ITEM NAME / NO.
: CPI OILY WATER SEPARATOR
(100-WW-M-OS-01)
1 2007.09.06 FOR APPROVAL J.N CHO W.G PARK G.T YOON

0 2007.07.26 FOR APPROVAL J.N CHO W.G PARK G.T YOON
REV DATE DESCRIPTION PREPARED BY CHECKED BY APPROVED BY
Cheonji CHEONJI ENGINEERING CO.

HEAD OFFICE : TEL 052) 274 - 2770
SEOUL OFFICE : TEL 031) 965 - 3844
1. TABLE OF CONTENT
** ITEM NAME : PORTABLE OIL SKIMMER AND

CPI OIL SEPARATOR
1 . TABLE OF CONTENT
2 . PORTABLE OIL SKIMMER AND AIR DIAPHRAGM PUMP
2.1. PORTABLE OIL SKIMMER
2.1.1. DATA SHEET OF PORTABLE OIL SKIMMER
2.1.2. TECHNICAL SPECIFICATION OF PORTABLE OIL SKIMMER
2.1.3. PORTABLE OIL SKIMMER DRAWING
2.2. AIR DIAPHRAGM PUMP
2.2.1. SPECIFICATION OF AIR DIAPHRAGM PUMP
2.2.2 PERFORMANCE CURVE & DIMENSIONS OF AIR DIAPHRAGM PUMP
2.3. AIR SET
2.3.1. AIR SET SPECIFICATION
2.4. SOL V/V
2.4.1. SOL V/V SPECIFICATION
3 . OILY WATER SEPARATOR SYSTEM
3.1. DATA SHEET OF CPI OILY WATER SEPARATOR
3.2. TECHNICAL SPECIFICATION OF CPI OILY WATER SEPARATOR
3.3. FULL PACK SPECIFICATION OF CPI OILY WATER SEPARATOR
3.4. CPI OILY WATER SEPARATOR DRAWING
3.5. CPI FULL PACK DRAWING
3.6. NAME PLATE DRAWING
CHEONJI ENGINEERING CO,.

2. PORTABLE OIL SKIMMER AND
AIR DIAPHRAGM PUMP
PROJECT NAME: MARAFIQ IWPP PROJECT/

ITEM NO. : 100-WW-M-OS-02
COMPOSITION : PORTABLE OIL SKIMMER AND AIR
DIAPHRAGM PUMP AND AIR SET AND SOL V/V

SEOUL OFFICE : 395-3 DAEJA-DONG, DUCKYANG-GU, GOYANG-CITY
KYEONGGI-DO KOREA
TEL : 031 - 965 - 3844
FAX : 031 - 965 - 3845
HEAD OFFICE : 638-18 SINJUNG-DONG, NAM-GU ULSAN-CITY KOREA
TEL : 052 - 274 - 2770
FAX : 052 - 274 - 2771
2.1.1. PORTABLE OIL SKIMMER
DATA SHEET
CUSTOMER HYUNDAI HEAVY PROJ. TITLE MARAFIQ IWPP PROJECT/
INDUSTRIES CO,. LTD WASTEWATERTREATMENT SYSTEM
ITEM NO. 100-WW-M-OS-02 DESCRIPTION PORTABLE OIL SKIMMER
SITE JUBAIL & YANBU LOCATION Out-door
DOC NO. WW-M-81-V201-001 MODEL NO. CJFS-25
NO. REQ'D 1 SET
DESIGN DATA DESIGN CONDITION

CODE MAKER STANDARD DIMENTION :
CAPACITY (㎥/HR) 5.0 PCD 440 x 350H
INSULATION □YES ■NO
OIL SP. Gr.(N-H) 0.9
INFLUENT TEMP. 40 ℃
INFLUENT PH 6~9
MICRON REMOVAL SIZE - ㎛
INFLUENT OIL (PPM) 200
MATERIAL OIL SKIMMER ASSEMBLY

MAIN BODY A240-304/STS304 TYPE FLOAT TYPE
FRAME A276M-304/STS304 DRIVE □ AUTO ■ MANUIAL
FLOT BALL PVC SIZE PCD 440 x 350H
Q'TY 1 SET
CAPACITY & WEIGHT NOZZLE SCHEDULE

NORMAL CAPACITY 5 ㎥/HR OUTLET N1 1" TYPE HOSE COUPLING
DESIGN CAPACITY - ㎥/HR
EMPTY WEIGHT 10 KG
OPERATING WEIGHT 10 KG
PAINT
SURFACE PREPARATION : ACID CLEANING
-PS-1 No. carbon steel : No paint
ACCESSORIES & OTHERS

2.1.2 PORTABLE OIL SKIMMER
TECHNICAL SPECIFICATION
*PROJECT NAME : MARAFIQ IWPP PROJECT/
WASTEWATERTREATMENT SYSTEM
*ITEM NO. : 100-WW-M-OS-02 *OIL. SP. GR : 0.90 BELOW
*UNIT OF AREA : 1 (ONE) *INFLUENT PH : 6 ~ 9
*INFLUENT OIL (PPM) : 200 *EFFLUENT OIL(PPM) : FREE OIL
*INFLUENT TEMPERATURE : AMB
1.TYPE : FLOATING TYPE
2.MODEL NO : CJFS-25
3.DESIGN CAPACITY : 5 M3/HR
4.BODY SIZE : PCD 440 x 350H
5.FLOATING BALL ATTACHED : 3EA * PVC
6.LEVEL CONTROL ATTACHED : 3 SET
7.BODY & OTHER MATERIAL : A-240 - 304/STS304
8.BODY FIXED MATAL RING ATTACHED
9.OIL OUTLET SIZE : 1"
10.EMPTY WEIGHT : 10 KG

2.1.3. PORTABLE OIL SKIMMER DRAWING

COMPOSITION : PORTABLE OIL SKIMMER

HEAD OFFICE : 638-18,SINJUNG-DONG, NAM-GU, ULSAN-CITY KOREA
TEL : 052)274-2770 FAX : 052)274-2771
SEOUL OFFICE : 395-3, DAEJA-DONG, DUCKYANG-GU, GOYANG-CITY
KYEONGGI-DO, KOREA
TEL : 031)965-3844 FAX : 031)965-3845
2.2. AIR DIAPHRAGM PUMP

COMPOSITION : AIR DIAPHRAGM PUMP

KYEONGGI-DO KOREA
TEL : 031 - 965 - 3844
FAX : 031 - 965 - 3845
TEL : 052 - 274 - 2770
FAX : 052 - 274 - 2771
SHEET NO. OF SHEET NO. OF
2.2.1. AIR DIAPHRAGM

PUMP
1 CUSTOMER : HYUNDAI HEAVY INDUSTRIES CO,. DATE APR. 25. 2007
2 LOCATION : OUT DOOR APP'D BY CHKD BY MADE BY
3 UNIT JOB NO. Y.G.T P.W.G ㅡ
4 SUPPLIE : 2 REQ'N NO. : 2 REV. DATE LINE NO. BY
5 ITEM NO. : 100-WW-M-OS-02 Apr25.'07 ㅡ ㅡ
6 SERVICE : AIR DIAPHRAGM PUMP
7 NO. REQ'D : TOTEL: TWO(2) STAND-BY: ONE
9 LIQUID : WASTE WATER + OIL CAPACITY nor. 5.0 ㎥/hr max. 8.0 ㎥/hr
10 PRESS DISCHARGE nor. 1.0 ㎏/㎠G
11 CORR/EROS.DUE TO SUCTION max. 0.4 ㎏/㎠G
12 PUMPING TEMP. ℃ DIFF. nor. 1.4 ㎏/㎠
13 DENSITY @ P.T. 1.0 g/㎠ TOTEL HEAD 14.0 m
14 VAPOR PRESS @ P.T 0 ㎏/㎠ A NPSH AVAIL ㅡ m
15 VISCOSITY @ P.T 5 CPS INSTALLATION □INDOOR ■OUTDOOR
16 CONTRUCTION MATERIAL
17 MFR VERSA-MATIC (U.S.A) CASE ALUMINUM
18 TYPE NON-ICING AIR VALVE TYPE DIAPHRAGM XL-TPE
19 CASE MOUINT □VERT. ■FOOT. OR VALVE BALLS BUNA-N
20 CASE SPLIT □VERT. ■ HORI. VALVE SEATS BUNA-N
21 NOZZE SIZE RATING FACING POSITION SEAT O-RING ㅡ
22 SUCT. 1" BSP BOTTOM AIR CHAMBER ALUMINUM
23 DISCHG 1" BSP TOP
24 NO OF STAGE PERFORMANCE
25 DIAPHRAGM TYPE PERFORMANCE CURVE
26 AIR OPERATING DOUBLE DIAPHRAGM AIR PRESSURE 20 PSI
27 MODEL E1 NPSH REQ'D(WATER) ㅡ m
28 DES. EFF. ㅡ %
29 AIR CONSUMPTION 19 SCFM (32㎥/hr)
30 SPARE PARTS & ACCESSORIES MIN COTINUOUS FLOW ㅡ ㎥/H
31 FLUSHING TEMP. ㅡ L/MIN
32 CASE DESIGN TEMP. 100 ℃
33 DESIGN PRESS. 8.8 ㎏/㎠G
34 HYDROSTATIC TEST PRESS. ㅡ ㎏/㎠G
35 PNEUMATIC TEST PRESS. ㅡ ㎏/㎠G
36 OUTLINE DWG.
37 SECTIONAL DWG.
38 WEIGHT PUMP 19 ㎏ BASE ㎏
39 ㎏
40 CODE & STANDARD
41 (Non-Icing & Lubricator-Free Valve)
42
43
2.2.2. AIR DIAPHRAGM PUMP
2.3. AIR SET SPECIFICATION

COMPOSITION : AIR SET

KYEONGGI-DO KOREA
TEL : 031 - 965 - 3844
FAX : 031 - 965 - 3845
TEL : 052 - 274 - 2770
FAX : 052 - 274 - 2771
2.3.1. AIR SET
2.4. SOL V/V SPECIFICATION

COMPOSITION : SOL V/V

KYEONGGI-DO KOREA
TEL : 031 - 965 - 3844
FAX : 031 - 965 - 3845
TEL : 052 - 274 - 2770
FAX : 052 - 274 - 2771
2.4.1. SOL V/V
3. CPI OIL SEPARATOR

COMPOSITION : CPI OIL SEPARATOR

KYEONGGI-DO KOREA
TEL : 031 - 965 - 3844
FAX : 031 - 965 - 3845
TEL : 052 - 274 - 2770
FAX : 052 - 274 - 2771
3.1. CORRUGATED PLATE INTERCEPTOR
CHEONJI ENGINEERING CO.,
DATA SHEET TEL : 031-965-3844
CUSTOMER HYUNDAI HEAVY INDUSTRIES CO,. PROJ. TITLE MARAFIQ IWPP PROJECT/
LTD WASTEWATERTREATMENT SYSTEM
ITEM NO. 100-WW-M-OS-01 DESCRIPTION CPI OIL SEPARATOR
SITE JUBAIL & YANBU LOCATION Out-door
DOC NO. WW-M-81-V201-001 MODEL NO. CJCPI-15
NO. REQ'D 1 SET
DESIGN DATA DESIGN CONDITION

CODE MAKER STANDARD DIMENTION : 3.3mL * 1.2mW * 2.8mH
CAPACITY (㎥/HR) 15.0 TYPE OF PACK : CORRUGATED PLATE INTERCEPTOR
INSULATION □YES ■NO
OIL SP. Gr.(N-H) 0.9
INFLUENT TEMP. 40 ℃
INFLUENT PH 6~9
MICRON REMOVAL SIZE 15 ~ 20 ㎛
INFLUENT OIL (mg/L) 200 FULL PACK ASSEMBLY
EFFLUENT OIL (mg/L) Less than 8 MAIN BODY A240-304/STS304
FRAME A240-304/STS304
PACK FRP
EMPTY WEIGHT 0.45 TON
MATERIAL OIL SKIMMER ASSEMBLY

MAIN BODY A283-C/SS400 TYPE PIPE
FRAME A36/SS400 DRIVE MANUAL
PACK FRP SIZE 3"
PIPE SKIMMER P.V.C Q'TY 1 SET
OIL ABSORBENT P.P
PIPE/FLANG A53-B/A105
CONTROL PANEL A240-304/STS304
CAPACITY & WEIGHT NOZZLE SCHEDULE

NORMAL CAPACITY 15.0 ㎥/HR INLET(AIR PUMP N1 1" TYPE ANSI 150# S.W.R.F
DESIGN CAPACITY ㅡ ㎥/HR OUTLET N2 4" TYPE ANSI 150# S.O.R.F
EMPTY WEIGHT 3.30 TON OIL OUTLET N3 2" TYPE ANSI 150# S.W.R.F
OPERATING WEIGHT 14.0 TON DRAIN N4 2" TYPE ANSI 150# S.W.R.F
PAINT DRAIN N5 2" TYPE ANSI 150# S.W.R.F
Surface Preparation : SSPC-SP-10 ALWAYS DRAIN N6 2" TYPE ANSI 150# S.W.R.F
Paint(1st/2nd/3rd) : Zink primer / Epoxy / Polyurethane INLET N7 2" TYPE ANSI 150# S.W.R.F
Final Color (In/Out side):Light Gray (RAL 7035) CLEANING HOLE C1 200x300 TYPE - -
Total Dry Thickness (In/Out side) : 320 / 320 ㎛ MANHOLE M1 20" TYPE - S.O.F.F
ACCESSORIES & OTHERS

3.2. CPI OIL SEPARATOR
SPECIFICATION
▶PROJECT NAME : MARAFIQ IWPP PROJECT/
▶ITEM No. : 100-WW-M-OS-01 ▶OIL.SP.GR : 0.90 BELOW
▶UNIT OF AREA : One (1) ▶INFLUENT PH : 6~9
▶INFLUENT OIL(mg/L): 200 ▶EFFLUENT OIL(mg/L): Less than 8
▶INFLUENT TEMPERATURE : 40℃
01.TYPE : CPI OIL SEPARATOR(Corrugated Plate Interceptor)
02.MODEL NO : CJCPI-15
03.CAPACITY : 15㎥/HR
04.COMPOSITION
1).SEDIMENT TANK
.SOLID SEPSRATOR ATTACHED : 1SET
2).SEPARATING TANK
.CPI PACK 1SET
.PIPE OIL SKIMMER ATTACHED : 1SET
3).FILTERING TANK
.OIL ABSORBENT FUILING-UP: 33 kg
.OVERFLOW SYSTEM ATTACHED
.CLEANING HOLE ATTACHED
.DIVISION DAM
4).OIL TANK ATTACHED
5).LEG ATTACHED
6).COVER ATTACHED
05.SIZE
1).BODY : 3.3mL * 1.2mW * 2.8mH
06.MATERIAL
1).CPI PACK : F.R.P
2).BODY : A 283-C / SS400 * 6 t
3).FRAME : A 36 / SS400
07.NOZZLE
1).NOZZLE NECK : 1/2" ~ 2" A 106-B SMLS STD
2 1/2" ~ A 53-B ERW STD
2).FLANGE : ANSI 150# A105 1/2" ~ 2" : SWRF
2 1/2" ~ : SORF

CPI OIL SEPARATOR
SPECIFICATION
08.PAINT
1).SURPACE PREPARATION : SSPC-SP-10
2).PAINT : ㆍIn-side : 1'st zinc rich epoxy primer (EZ175) Gray 80 ㎛
2'nd high build epoxy (EH6270) 190 ㎛
3'rd aliphatic polyurethane ( UT6581) Light Gray 50 ㎛
ㆍOut-side : 1'st zinc rich epoxy primer (EZ175) Gray 80 ㎛
2'nd high build epoxy (EH6270) 190 ㎛
3'rd aliphatic polyurethane ( UT6581) Light Gray 50 ㎛
3).Total dry thickness (In/Out side) : 320 ㎛ / 320 ㎛
4).Final Color (In/Out side) : Light Gray (RAL 7035)
09.WEIGHT
1).EMPTY WEIGHT : 3.30 TON
2).OPERATING WEIGHT : 14.0 TON

3.3. CPI OIL SEPARATOR
FULL PACK SPECIFICATION
01.TYPE : CORRUGATED PLATE INTERCEPTOR
02.MODEL NO : CJCPI-FULL PACK
03.CAPACITY : 15㎥/HR
04.PACK SIZE : 1750L*1070W*965H
05.PLATE SIZE : 1050W*1520L*1.5T

PLATE MATERIAL : F.R.P
FRAME MATERIAL : A240-304 / STS304
06.PLATE INTERVAL : 19MM
07.NUMBERS OF PLATE : 47 sheet
08.PACK FRAME : CATRIDGE TYPE
09.OIL WAY : 6EA

FRAME : ANGLE
10.SLUDGE WAY : 7EA

FRAME : ANGLE
11.PACK ANGLE : 45˚
12.EMPTY WEIGHT : 0.45TON

3.4. CPI OIL SEPARATOR ASSEMBLY DRAWING

COMPOSITION : CPI OIL SEPARATOR ASSEMBLY DRAWING

TEL : 052)274-2770 FAX : 052)274-2771
KYEONGGI-DO, KOREA
TEL : 031)965-3844 FAX : 031)965-3845
3.5. CPI FULL PACK ASSEMBLY DRAWING

COMPOSITION : CPI FULL PACK ASSEMBLY DRAWING

TEL : 052)274-2770 FAX : 052)274-2771
KYEONGGI-DO, KOREA
TEL : 031)965-3844 FAX : 031)965-3845

3.6. NAME PLATE DRAWING

COMPOSITION : NAME PLATE DRAWING

TEL : 052)274-2770 FAX : 052)274-2771
KYEONGGI-DO, KOREA
TEL : 031)965-3844 FAX : 031)965-3845
Doc. No.: EM-G-40-001-001
- Electrical Equipment Data Sheet

Title :
DATA SHEETS AND SPECIFICATION

FOR EACH EQUIPMENTS
(Incluing Motor data sheet)
(Wastewater treatment system
1 Oct. 31, 2007 For Construction J. W. Seo M. S. Choi K. J. Baik
0 Sep. 19, 2007 For Construction J. W. Seo M. S. Choi K. J. Baik
A May.30, 2007 For Approval J. W. Seo M. S. Choi K. J. Baik
Project :
Project Co. :
EPC Contractor :
Vendor :
Doc No :WW-M-81-V201-006
Data sheets and specification for each equipments(Including Motor data sheet) Rev No : 1
CONTENTS
1. CENTRIFUGAL PUMP MOTOR DATA SHEET
2. SUBMERSIBLE PUMP MOTOR DATA SHEET
3. METERING PUMP MOTOR DATA SHEET
4. AIR BLOWER MOTOR DATA SHEET

Doc No :WW-M-81-V201-006
1. CENTRIFUGAL PUMP MOTOR DATA SHEET

A. Motor application Oily water transfer pump
B. Rated kW * 2.2kW
C. Maximum continuous kW obtainable

without exceeding specified
temperature rise * 2.2
D. Manufacturer * HHI
E. Motor type Squirrel cage induction type * TEFC-IPW55
F. Frame number 100L
G. Rated voltage * 460V

1) 230V X < 0.37kW
2) 460V 0.37kW≤ X < 200kW
* Voltage varation ±5% Nominal voltage
H. Frequency /Phase 3Phase / 60 frequency * 3Ph/60Hz

* Frequencey varation 59.9 ~ 60.1 Hz
I. Full laod amperes (A) * 4.1
J. Locked rotor amperes (A) * 24.6
K. Power factor (Full load) * 81.5%

< 200kW X > 0.85
Small motor (with a rated power
less than 4 kW) X ≥ 0.8
L. Efficiency (Full load) * 83.5%
M. Full load torque (Kg m) * 1.2
N. Locked rotor torque (% of full load

torque) 2.4
O. Breakdown torque (% of full load 3.0

torque)
Pull out torque 200% Rated motor torque
P. Rated speed (rmp) * 1715
Q. Rotation * CW
Direction of rotation Clockwise from the driving end.
Terminal marks R.Y.B
R. Degree of protection and cooling

method
indoor type
X < 0.37kW : 230V TEFC or TENV
0.37kW≤ X < 0.75kW : 460V TEFC or TENV
0.75kW≤ X < 200kW : 460V Open drip-proof(ODP)
Outdoor type
X < 200kW : 460V TEFC
Motorized Valve IPW 65
Hazardous area Explosion proof or Dust-ignition

Proof : IEC79 or NFPA70
article 500
(with all terminal boxes)
1) Degree of protection * IPW55
2) Method of cooling IC411(FC)
S. Construction (harizontal for vertical)
T. Temperature rise, by resistance

deg.C 950deg. C ambient) Clase "B"
U. Insulation class F class
V. Motor insulation system (describe

material used)
W. Bearings
1) Sleeve
2) ball
3) Roller
X. Space heaters
18.5kW and above or MOV
with terminal boxes
1) Watts (Rating/Operation)
2) Volts (Rating/Operation) AC 120V
3)Phase Single Phase
Z. No. of successive starts from reset at

ambient Temperature (starts
of additional starts)
AA. Average allowable number of daily starts
AB. Service factor
AC. Net motor weight
AD. Winding connection (Star or delta)
NOTE
*: Minimum data required with Bid.
Minimum startin voltage 80% Vr
Torque requirement
Starting and acceleration torque the
maximum load 80% rated voltage
Two(2) successive starts with

the motor initally at operation
temperature and the temperature
of the winding at the end of start:Class limit "B"
Starting method Direct on line starting
Starting current
DATA SHEET 3 HP - 4P
of TE
AC INDUCTION MOTOR DESIGN NO :
Model No.or RFQ No. Item No. 100-WW-M-PP-05A/B Rev. No. [ 1 ]
Project Name Project No. Quantity :
GENERAL SPECIFICATION PERFORMANCE DATA
Frame No. 100L Output 3 HP 2.2 KW
Type HL-SD Poles 4P
Enclosure(Protection) Totally Enclosed (IPW 55 ) Rotor Type Squirrel Cage
Cooling Method IC411(FC) Starting Method(*) D.O.L. Y-
Frequency 60 Hz Rated Voltage 460 V V V
Phase 3Φ Rated Load 4.1 A A A
Current
Insulation Class F B H Start'g-D.O.L 24.6 A A A
Temp. Rise at full load (by resistance method) Efficiency
at 1.0 S.F 80 ℃ 50% Load 83.0 %
Location Indoor Outdoor 75% Load 84.0 %
Altitude Less than 1000 meter 100% Load 83.5 %
Humidity Less than 80 % Power Factor
Ambient Temp. 40 ℃ (Max.) 50% Load 67.0 %
Duty Continuous(S1) 75% Load 77.5 %
Service Factor 1.15 100% Load 81.5 %
Electric Design NEMA Design B Speed at Rated Load 1715 RPM / SLIP 4.7 %
Construction B3 B5 V1 Torque (D.O.L)
Type Anti-friction Rated 1.2 Kg.m 100 %
Bearing DE/ODE 6206ZZC3 \ 6206ZZC3 Starting 2.4 Kg.m 190 %
Lubricant Grease(POLYREX-EM) Break down 3.0 Kg.m 240 %
External Thrust Not applicable Allowable Load GD 2 referred to motor shaft
Coupling Method Direct V-Belt 9.0 Kg.m 2
Shaft Extension Single Double Motor GD² 0.040 Kg.m 2
Main Steel Cast Iron Noise Level (dB(A)) 68 dB(A) at 1m from motor(No-load)
Terminal Aux. Yes No Vibration(Velocity) 3.8 mm/sec.(peak)
Box Location Left Right Starting Duty Cold 2 times \ Hot 1 time
(Viewed from Drive End) Paint Munsell No. RAL7035(LIGHT GRAY)
Application SUBMITTAL DRAWING
Area Classification Not applicable Outline Dimension Drawing \ Motor Weight(Approx.)
Applicable Standard KS,IEC B3 227B2000AC01 34 Kg
Inspection and Performance Test B5 Kg
HHI Stand. Maker Test Report V1 Kg
ACCESSORIES(OPTION ITEM)
Main T-Box Ass'y
SPARE PARTS REMARK
Note: Others not mentioned in this specification shall be in accordance with Date DSND CHKD CHKD APPD
HHI standard.
Above technical data are only design values and shall be guaranteed 2007.04.25 BAEK.W.H CHOI.H.E KIM.Y.S
with tolerance of applicable standard.
HHI W440-E017-1 * In case of Inverter or V.V.V.F Motor:Performance data is based on sine wave tests. A4(210mm X 297mm)
CURVE NO.
PERFORMANCE CURVE
TYPE : HL-SD 3 HP 4 P 60 HZ
RATED TORQUE : 1.20 Kg.m RATED SPEED 1715 RPM
GD²OF MOTOR : 0.040 Kg.m2 VOLTAGE 460 V V V
(Allowable)GD²OF LOAD : 9.0 Kg.m2 RATED CURRENT 4.1 A A A
SPEED VS TORQUE & CURRENT CURVE
400 800
350 700
600
300 CURRENT CURVE 600
CURRENT IN %
620
TORQUE IN %
239
250 500
200
190 400
150 180 309

300
TORQUE CURVE
100 100 200
50 100 100
27
25
0 0
0 20 40 60 80 100
SPEED IN %
OUTPUT VS EFF., P.F & CURRENT CURVE
100 200
84.0
EFF. 180
80 83.5
163
163
81.8
160
EFF.& P.F IN %
155
140
CURRENT IN %
127
60 P.F 120
VE 100
100
40 80
78 60
22
CURRENT
20 46
44
40
33 20
0 0
0 25 50 75 100 125
LOAD IN %
A. Motor application Portable waste oil transfer pump
B. Rated kW * 1.5kW

D. Manufacturer * HHI
E. Motor type Squirrel cage induction type * TEFC-IPW55
F. Frame number 90L

1) 230V X < 0.37kW
2) 460V 0.37kW≤ X < 200kW

J. Locked rotor amperes (A) * 18.6

< 200kW X > 0.85

torque) 1.96

torque)
Q. Rotation * CW

method
indoor type
Outdoor type
X < 200kW : 460V TEFC

article 500


material used)
W. Bearings
1) Sleeve
2) ball
3) Roller
X. Space heaters
with terminal boxes

AB. Service factor
NOTE
Torque requirement

Starting current
DATA SHEET 2 HP - 4P
of TE
AC INDUCTION MOTOR DESIGN NO :
Model No.or RFQ No. Item No. 100-WW-M-PP-06A/B Rev. No. [ 1 ]
Project Name Project No. Quantity :
GENERAL SPECIFICATION PERFORMANCE DATA
Frame No. 90L Output 2 HP 1.5 KW
Type HK-AL Poles 4P
Enclosure(Protection) Totally Enclosed (IPW 55 ) Rotor Type Squirrel Cage
Cooling Method IC411(FC) Starting Method(*) D.O.L. Y-
Frequency 60 Hz Rated Voltage 460 V V V
Phase 3Φ Rated Load 3.1 A A A
Current
Insulation Class F B H Start'g-D.O.L 18.6 A A A
Temp. Rise at full load (by resistance method) Efficiency
at 1.0 S.F 80 ℃ 50% Load 74.0 %
Location Indoor Outdoor 75% Load 79.0 %
Altitude Less than 1000 meter 100% Load 80.0 %
Humidity Less than 80 % Power Factor
Ambient Temp. 40 ℃ (Max.) 50% Load 52.0 %
Duty Continuous(S1) 75% Load 67.0 %
Service Factor 1.0 100% Load 77.0 %
Electric Design NEMA Design B Speed at Rated Load 1720 RPM / SLIP 4.00 %
Construction B3 B5 V1 Torque (D.O.L)
Type Anti-friction Rated 0.85 Kg.m 100 %
Bearing DE/ODE 6205ZZC3 \ 6204ZZC3 Starting 1.96 Kg.m 230 %
Lubricant Grease(POLYREX-EM) Break down 2.13 Kg.m 250 %
External Thrust Not applicable Allowable Load GD 2 referred to motor shaft
Coupling Method Direct V-Belt 3.5 Kg.m 2
Shaft Extension Single Double Motor GD² 0.014 Kg.m 2
Main Steel Cast Iron Noise Level (dB(A)) 67 dB(A) at 1m from motor(No-load)
Terminal Aux. Yes No Vibration(Velocity) 3.8 mm/sec.(peak)
Box Location Left Right Starting Duty Cold 2 times \ Hot 1 time
(Viewed from Drive End) Paint Munsell No. RAL7035(LIGHT GRAY)
Application SUBMITTAL DRAWING
Area Classification Not applicable Outline Dimension Drawing \ Motor Weight(Approx.)
Applicable Standard KS,IEC B3 090/090ASIP54 20 Kg
Inspection and Performance Test B5 Kg
HHI Stand. Maker Test Report V1 Kg
ACCESSORIES(OPTION ITEM)
Main T-Box Ass'y
Performance curve
SPARE PARTS REMARK
Note: Others not mentioned in this specification shall be in accordance with Date DSND CHKD CHKD APPD
HHI standard.
Above technical data are only design values and shall be guaranteed 2007.04.25 BAEK.W.H CHOI.H.E KIM.Y.S
with tolerance of applicable standard.
HHI W230-131-1 * In case of Inverter or V.V.V.F Motor:Performance data is based on sine wave tests. A4(210mm X 297mm)
CURVE NO.
PERFORMANCE CURVE
TYPE : HK-AL 2 HP 4 P 60 HZ
RATED TORQUE : 0.85 Kg.m RATED SPEED 1720 RPM
GD²OF MOTOR : 0.014 Kg.m2 VOLTAGE 460 V V V
(Allowable)GD²OF LOAD : 3.5 Kg.m2 RATED CURRENT 3.1 A A A
SPEED VS TORQUE & CURRENT CURVE
400 800
350 700
600
300 CURRENT CURVE 600
CURRENT IN %
620
TORQUE IN %
249
250 230 500
200 400
TORQUE CURVE 200 314
150 300
100 100 200
50 100 100
31
25
0 0
0 20 40 60 80 100
SPEED IN %
OUTPUT VS EFF., P.F & CURRENT CURVE
100 200
79.0 180
80 EFF. 160
80.0 78.4
154
EFF.& P.F IN %
154
140
CURRENT IN %
127
60 134
120
P.F 100
40 VE 100
80
87
CURRENT 60
22
55
20 46 40
41
20
0 0
0 25 50 75 100 125
LOAD IN %
Doc No :WW-M-81-V201-006
2. SUBMERSIBLE PUMP MOTOR DATA SHEET

A. Motor application Effluent pump
B. Rated kW * 30kW

temperature rise * 30kW
D. Manufacturer * KJI
E. Motor type Squirrel cage induction type * SUB-IP68
F. Frame number N/A

1) 230V X < 0.37kW
2) 460V 0.37kW≤ X < 200kW

I. Full laod amperes (A) * 50
J. Locked rotor amperes (A) *-

< 200kW X > 0.85

torque) 28.7

torque)
Q. Rotation * CW

method
indoor type
Outdoor type
X < 200kW : 460V TEFC

article 500
1) Degree of protection * IP68
2) Method of cooling WATER


material used)
W. Bearings
1) Sleeve
2) ball
3) Roller
X. Space heaters
with terminal boxes

AB. Service factor
NOTE
Torque requirement

Starting current
Rev. No. 1

ELECTRICAL DATA Date 2007-10-31
A. Motor Specification (100-WW-M-PP-01A/B)
1 Type Squirrel cage induction motor

2 Power Supply - phase 3 Φ
3 - Rated Voltage 460 V
4 - Frequency 60 Hz
5 Rated Power 30 kW
6 No. of Poles 4 P
7 Rated Speed 1731 rpm
8 Rating Continuous
9 Rotor Type Squirrel cage
10 Enclosure Protection Totally-enclosed submersible type (IP68)
16 Starting Method Direct-on-line
11 Insulation Class F Class
12 Efficiency 87 %
13 Power Factor 85.5 %
14 Rated current 50 A
15 Starting Current 275 A
17 Full Load Torque 16.88 kg.m
18 Locked Rotor Torque 170 %
19 Breakdown Torque 230 %
20 NEMA Code Letter E
21 Service Factor 1.1
22 No. of starts per hour 10
23 Design Standard NEMA-Design B
24 Voltage Tolerance ±10 %
25 Frequency Tolerance ±5 %
B. Motor Load Data
Load 50% 75% 100%
1 Input Power ( KW ) 17.3 25.6 34.1

2 Output Power ( KW ) 15 22.5 30
3 Current (A) 29 39 50
4 Efficiency (%) 84.6 86.4 87
5 Power Factor (%) 74.7 82.4 85.5
6 Speed ( rpm ) 1768 1750 1731

CIRCLE DIAGRAM
Rev. No. 1
Date 2007-10-31
A. Motor Specification(100-WW-M-PP-01A/B)

4 - Frequency 60 Hz
5 Rated Power 30 kW
6 No. of Poles 4 P
8 Rating Continuous
12 Efficiency 87 %
B. Motor Circle Diagram
100 90
90 80
EFF
PF
80
CURRENT [A] / INPUT POWER [KW]
EFFICIENCY & POWER FACTOR [%]
70
70
60
60
A 50
50
40
40
30
30
20
20 Output Power
Input Power
10 10
0 0
0 20 40 60 80 100 120 140 160
LOAD [%]

Rev. No. 1
SPEED-TORQUE CURVE Date 2007-10-31
A. Motor Specification(100-WW-M-PP-01A/B)

4 - Frequency 60 Hz
5 Rated Power 30 kW
6 No. of Poles 4 P
8 Rating Continuous
16 Starting Method Direct on-line
12 Efficiency 87 %
700 250
Current at 100%
600
Volt
200
500
Torque at 100%
150
CURRENT [%]
400 Volt
TORQUE [%]
300
100
200
50
100
0 0
1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0
SLIP [%]
KJ_Basic07-09-21_kms "A Leader In Submersible Technology" http://www.kjipumps.co.kr

Rev. No. 1

ELECTRICAL DATA Date 2007-10-31
A. Motor Specification(100-WW-M-PP-02)

4 - Frequency 60 Hz
5 Rated Power 30 kW
6 No. of Poles 4 P
8 Rating Continuous
12 Efficiency 87 %
21 Service Factor 1.1
22 No. of starts per hour 10
24 Voltage Tolerance ±10 %
25 Frequency Tolerance ±5 %
B. Motor Load Data
Load 50% 75% 100%
1 Input Power ( KW ) 17.3 25.6 34.1

2 Output Power ( KW ) 15 22.5 30
3 Current (A) 29 39 50
4 Efficiency (%) 84.6 86.4 87
5 Power Factor (%) 74.7 82.4 85.5
6 Speed ( rpm ) 1768 1750 1731

CIRCLE DIAGRAM
Rev. No. 1
Date 2007-10-31

4 - Frequency 60 Hz
5 Rated Power 30 kW
6 No. of Poles 4 P
8 Rating Continuous
12 Efficiency 87 %
100 90
90 80
EFF
PF
80 CURRENT [A] / INPUT POWER [KW]
EFFICIENCY & POWER FACTOR [%]
70
70
60
60
A 50
50
40
40
30
30
20
20 Output Power
Input Power
10 10
0 0
0 20 40 60 80 100 120 140 160
LOAD [%]

Rev. No. 1
SPEED-TORQUE CURVE Date 2007-10-31

4 - Frequency 60 Hz
5 Rated Power 30 kW
6 No. of Poles 4 P
8 Rating Continuous
16 Starting Method Direct on-line
12 Efficiency 87 %
700 250
Current at 100%
600
Volt
200
500
Torque at 100%
150
CURRENT [%]
400 Volt
TORQUE [%]
300
100
200
50
100
0 0
1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0
SLIP [%]
KJ_Basic07-09-21_kms "A Leader In Submersible Technology" http://www.kjipumps.co.kr

Doc No :WW-M-81-V201-006
3. METERING PUMP MOTOR DATA SHEET

A. Motor application NaOH dosing pump
B. Rated kW * 0.18kW

D. Manufacturer * VEM Motor
E. Motor type Squirrel cage induction type * K21R 63K2
F. Frame number

1) 230V X < 0.37kW
2) 460V 0.37kW≤ X < 200kW

J. Locked rotor amperes (A) *

< 200kW X > 0.85

torque)
O. Breakdown torque (% of full load

torque)
Q. Rotation * CW

method
indoor type
Outdoor type
X < 200kW : 460V TEFC
Motorized Valve IPW 65 N/A
Hazardous area Explosion proof or Dust-ignition N/A

article 500


material used)
W. Bearings
1) Sleeve
2) ball
3) Roller
X. Space heaters
with terminal boxes

AB. Service factor
NOTE
Minimum startin voltage
Torque requirement

Starting current
A. Motor application HCl dosing pump
B. Rated kW * 0.18kW

D. Manufacturer * VEM Motor
E. Motor type Squirrel cage induction type * K21R 63K2
F. Frame number

1) 230V X < 0.37kW
2) 460V 0.37kW≤ X < 200kW

J. Locked rotor amperes (A) *

< 200kW X > 0.85

torque)
O. Breakdown torque (% of full load

torque)
Q. Rotation * CW

method
indoor type
Outdoor type
X < 200kW : 460V TEFC
Motorized Valve IPW 65 N/A
Hazardous area Explosion proof or Dust-ignition N/A

article 500


material used)
W. Bearings
1) Sleeve
2) ball
3) Roller
X. Space heaters
with terminal boxes

AB. Service factor
NOTE
Minimum startin voltage
Torque requirement

Starting current
Doc No :WW-M-81-V201-006
4. AIR BLOWER MOTOR DATA SHEET

A. Motor application Air Blower
B. Rated kW * 11KW

temperature rise * 11KW
D. Manufacturer * HYOSUNG
E. Motor type Squirrel cage induction type * TEFC
F. Frame number 160M

1) 230V X < 0.37kW
2) 460V 0.37kW≤ X < 200kW

J. Locked rotor amperes (A) *-

< 200kW X > 0.85
N. Locked rotor torque (% of full load * 10.38

torque)

torque)
Q. Rotation * CW

method
indoor type
Outdoor type
X < 200kW : 460V TEFC

article 500
2) Method of cooling FC


material used)
W. Bearings
1) Sleeve
2) ball Unload BRG. No. 6207ZZ

Load BRG. No. 6309ZZ
3) Roller
X. Space heaters N/A

with terminal boxes

AB. Service factor 1.0
AC. Net motor weight 109Kg
AD. Winding connection (Star or delta) DOL
NOTE
Torque requirement

Starting method DOL
Starting current 131.3

HYOSUNG SHOP.
INDUCTION MOTOR ESTIMATION
ORDER NO.
DATA SHEET ㅡ
SHEET OF CUSTOMER :
FOR APPROVAL ITEAM NO. : 100-WW-M-FN-01A/B EQUIP NO. :
SERVICE: SITE : QUANTITY : 2 SETS
GENERAL DATA PERFORMANCE DATA
FRAME NO. 160M OUTPUT 11 KW 15 HP
TYPE TEFC POLES 4 POLES
ENCLOSURE TE ROTOR TYPE SQUIRREL CAGE TYPE
COOLING METHOD FC STARTING METHOD DOL
FREQUENCY 60 Hz
PHASE 3 PHASE PRIMARY
INSULATION CLASS F CLASS VOLTAGE 460 V
TEMP. RISE AT FULL LOAD NO LOAD CURRENT 9.2 A
RES. METHOD 80 ℃ FULL LOAD CURRENT 20.1 A
THERMO. METHOD - STARTING CURRENT 131.3 A
LOCATION INDOOR SECONDARY
ALTITUDE LESS THAN 1000M VOLT (OPEN CIRCUIT) ㅡ V
HUMIDITY LESS THAN 80% CURRENT (LOAD) ㅡ A
AMBIENT TEMP.(MAX) 50 ℃ RES. (AT 25℃ LINE) ㅡ Ω
RATING CONTINUOUS EFFICIENCY
NEMA DESIGN B AT 1/2 LOAD ㅡ %
MOUNTING HORIZONTAL AT 3/4 LOAD ㅡ %
BEARING TYPE ANTI-FRICTION AT FULL LOAD 87.0 %
UNLOAD/LOAD BRG. NO. 6207ZZ / 6309ZZ POWER FACTOR
BRG. LUBRICATION GREASE AT 1/2 LOAD ㅡ %
PROTECTION GRADE IPW55 AT 3/4 LOAD ㅡ %
AT FULL LOAD 79.0 %
SERVICE FACTOR 1.0 SPEED (AT FULL LOAD) 1755 RPM
DRIVE TORQUE
SHAFT FULL LOAD 6.10 Kg-m
EXTENTION SINGLE LOCKED ROTOR 10.38 Kg-m
VERTICAL BREAKDOWN 14.04 Kg-m
MAX LOAD GD2 AT MOTOR SHAFT
EXTERNAL THRUST NO (AT DIRECT ON-LINE) 27.62 Kg-m2
MOTOR APPROX. WEIGHT 109 Kg
ACCESSORIES (OPTIONAL) PAINTING (MUNSELL NO.) RAL7035
TEMPERATURE DETECTOR SUBMITTAL DRAWINGS
WINDING NO OUTLINE DIMENSION SMK0008H08
TYPE ㅡ CONDUIT BOX & COVER SME0773G03
BEARING NO CHARACTERISTIC CURVE LSP5159
TYPE ㅡ
SPACE HEATER NO
RATING ㅡ
SLIDE BASE NO <NOTE> EXCEPT FOR STATEMENTS SPECIFIED ON THIS SHEET,
SOLE PLATE NO ANYTHING ELSE SHALL BE IN ACCORDANCE WITH
TERMINAL BOX HYOSUNG STANDARD.
MAIN HYOSUNG STD. <REMARKS>
AUX. NO 1. ABOVE ALL DATA ARE CALCULATED AT 100% VOLTAGE.
APPLICATION STANDARDS 2.HIGH EFFICIENCY MOTOR
KS, NEMA-MG1, IEC 3.CONDUIT BOX CONNECTION : NPT THREADED
< NOTE > ㅡ
THESE DATA ARE ONLY DESIGN VALUES AND SHALL BE ㅡ
GUARANTEED WITH TOLERANCE OF APPLICATION STANDARDS. ㅡ
TE : TOTALLY ENCLOSED DP : DRIP PROOF REV. NO DATE PREPD BY CHKD BY APPRVD BY
EP : EXPLOSION PROOF WPII : WEATHER PROTECTED II 0 2007.04.30 D.S.KIM K.S.LEE H.S.LEE
SC : SELF COOLED TC : TUBE COOLED 1 ㅡ ㅡ
FC : FAN COOLED WC : WATER COOLED 2
양식 TE-25-0102-2A4 A4(210X297)
Doc. No.: EM-G-40-001-001
- Instrument Data Sheet

Title :
INSTRUMENT DATA SHEETS AND

SPECIFICATION
FOR EACH EQUIPMENTS
0 Oct. 05.2007 For Construction J.W.Seo M.S.Choi K.J.Baik
B Aug. 20.2007 For Approval J.W.Seo M.S.Choi K.J.Baik
A May. 27.2007 For Approval J.W.Seo M.S.Choi K.J.Baik
Project :
Project Co. :
EPC Contractor :
Vendor :
Doc No :WW-M-81-V201-005
Instrument Data sheets and specification for each equipments Rev No : 0
CONTENTS
1. LEVEL TRANSMITTER (ULTRASONIC)
2. LEVEL TRANSMITTER (MAGNETIC FLOAT)
3. LEVEL SWITCH
4. PRESSURE TRANSMITTER
5. TEMPERATURE TRANSMITTER
6. PH ANALYZER
7. DP TRANSMITTER (FLOW)
8. TEMPERATURE INDICATOR
9. PRESSURE GAUGE (BOURDON)
10. PRESSURE GAUGE (DIAPHRAGM)
11. MONITORING SYSTEM
- PH ANALYZER
- CONDUCTIVITY ANALYZER
- TEMPERATURE INDICATOR
Doc No :WW-M-81-V201-005
1. LEVEL TRANSMITTER (ULTRASONIC)

WASTE WATER TREATMENT SYSTEM DOC. NO. WW-M-81-V201-005
REV. NO 0
LEVEL TRANSMITTER (ULTRASONIC)
HANSU CHEMICAL PAGES 1 OF 5
1 Tag No. Item No. LT91100
2 P&ID No. WW-M-20-V201-001(1/2)
GENERAL 3 Service OILY WATER COLLECTION BASIN
4 Enclosure Class Tropicalization NON-HAZARDOUS YES
5 Ingress Protection IP 67
6 Nace Requirement No
7 Fluid State OILY WASTE WATER Liquid
PROCESS 8 Pressure Max. Nor. Full Liquid bar-g ATM bar-g
9 Temperature Max. Nor. 60 ˚C 40 ˚C
CONDITIONS 10 Oper. Spec. Gravity Oper. Viscosity 1. NA cP
11
12
13 Transmitter Type Ultrasonic
14 Function Indicating Transmitter
15 Process connection 4" ANSI 150# FF
16 Nozzle Height Less than 100mm
17 Set Range 250 ~ 2000mm (Measuring range : 250 ~ 6000mm)
18 Elevation Suppresion Yes Yes
19 Housing Material PBT
20 Lod Antenna PVDF
TRANSMITTER 21 Process Flanges Material PVC
22 Tank Seal N/A
23 Output Signal DC4~20mA
24 Power Supply Accuracy DC24V Looped Power 0.15%
25 Electrical Connection NPT 1/2" * 2
26 Beam Angle 10'
27 Dead Zone 0.25M
28 Measurement Princeple ULTRASONIC
29
30 Integral Meter Yes
31 Mounting Flange
32 Cable Gland No
33 Calibration Report Yes
34 Material Tagging Plate M. Std
ACCESSORIES 35
36
37
38
39
40
41
42 Manufacturer SIEMENS-MILLTRONICS
PURCHASE 43 Model PROBE-LU
44 Serial Number
45 Requisition No.
46
47
Notes: 1. Setting Point
- H level set point : 1700mm,
- L Level set point : 300mm.
2. Transducer should be installed seperated 500mm from the wall and not interfered by foam.
INSTRUMENT SPECIFICATION
0 10/05/07 FOR CONSTRUCTION J.T.Lee J.W.SEO K.J.BAIK
B 07/20/07 FOR APPROVAL J.T.Lee J.W.SEO K.J.BAIK Level Transmitter
A 04/27/07 FOR APPROVAL J.T.Lee J.W.SEO K.J.BAIK
REV. DATE DESCRIPTION PRED CHKD APPD Dwg. No.:WW-M-20-V201-001(1/2) Rev.: 0
REV. NO 0
LEVEL TRANSMITTER(ULTRASONIC)
2 P&ID No. WW-M-20-V201-001(2/2)
GENERAL 3 Service WASTE WATER CONTROL BASIN
CONDITIONS 10 Oper. Spec. Gravity Oper. Viscosity NA NA cP
11
12
16 Adjustable Range Less than 100mm
20 Lod Antenna PVDF
22 Tank Seal N/A
26 Beam Angle 10'
27 Dead Zone 0.25M
29
31 Mounting Flange
32 Cable Gland No
ACCESSORIES 35
36
37
38
39
40
41
44 Serial Number
45 Requisition No.
46
47
- L Level set point : 300mm
REV. DATE DESCRIPTION PRED CHKD APPD Dwg. No.: WW-M-20-V201-001(2/2) Rev.: 0
REV. NO 0
LEVEL TRANSMITTER(ULTRASONIC)
2 P&ID No. WW-M-20-V201-001(2/2)
GENERAL 3 Service WASTE WATER HOLDING BASIN
7 Fluid State WASTE WATER Liquid
11
12
16 Adjustable Range Less than 100mm
20 Lod Antenna PVDF
22 Tank Seal N/A
26 Beam Angle 10'
27 Dead Zone 0.25M
29
31 Mounting Flange
32 Cable Gland No
ACCESSORIES 35
36
37
38
39
40
41
44 Serial Number
45 Requisition No.
46
47
- L Level set point : 300mm
Doc No :WW-M-81-V201-005
2. LEVEL TRANSMITTER (MAGNETIC FLOAT)

REV. NO 0
LEVEL TRANSMITTER(MAGNETIC FLOAT)
2 P&ID No. WW-M-20-V201-001(2/2)
GENERAL 3 Service NaOH DOSING TANK
7 Fluid State 46% NaOH Liquid
11
12
13 Transmitter Type Magnetic Float
14 Function LEVEL
16 Adjustable Range MFR.STD
17 Set Range 0 ~ 2500mm
19 Housing Material ADC
20 Stem 304SS+PVC LINING
TRANSMITTER 21 Process Flanges Material Float Material PVC PVC
22 Tank Seal N/A
24 Power Supply Accuracy DC24V Looped Power 25mm
25 Electrical Connection NPT 1/2"
26 Beam Angle
27 Dead Zone High-70mm
28 Measurement Princeple Magnetic Float
29
31 Mounting Flange
32 Cable Gland No
ACCESSORIES 35
36
37
38
39
40
41
42 Manufacturer Seojin Instech
PURCHASE 43 Model ST-600-C-OP-A-3-A-1-OP
44 Serial Number
45 Requisition No.
46
47
Notes: 1. Setting point
- L level set point : 300mm.
REV. NO 0
LEVEL TRANSMITTER(MAGNETIC FLOAT)
2 P&ID No. WW-M-20-V201-001(2/2)
GENERAL 3 Service HCL DOSING TANK
7 Fluid State 33% HCL Liquid
11
12
13 Transmitter Type Magnetic Float
14 Function LEVEL
17 Set Range 0 ~ 2500mm
19 Housing Material ADC
20 Stem 304SS+PVC LINING
TRANSMITTER 21 Process Flanges Material Float Material PVC PVC
22 Tank Seal
24 Power Supply Accuracy DC24V Looped Power 25mm
25 Electrical Connection NPT 1/2"
26 Beam Angle
27 Dead Zone High-70mm
28 Measurement Princeple Magnetic Float
29
31 Mounting Flange
32 Cable Gland No
ACCESSORIES 35
36
37
38
39
40
41
42 Manufacturer Seojin Instech
PURCHASE 43 Model ST-600-C-OP-A-3-A-1-OP
44 Serial Number
45 Requisition No.
46
47
- L level set point : 300mm.
Doc No :WW-M-81-V201-005
3. LEVEL SWITCH
LEVEL SWITCH SHEET 1 OF 1
(REED FLOAT TYPE) SPEC. NO. REV.
CLIENT : HANSU CHEMICAL CO., LTD NO BY DATE REVISION 0
PROJECT : MARAFIQ IWPP PROJECT A I.G.H 25-Apr-07 FOR APPROVAL CONTRACT DATE.
JOB NO. : B I.G.H 20-Jul-07 FOR APPROVAL SEOJIN INSTECH 05-Oct-07
LOCATION: SAUDI ARABIA 0 I.G.H 05-Oct-07 FOR APPROVAL REQ./P.O
BY CHK'D APPR.
M.S.LEE I.G.HWANG I.G.HWANG
GENERAL
1 TAG NO. LS 91102 LS 91102
2 QUANTITY 1set 1set
3 SERVICE OIL SLUDGE TNANK OIL HOLDING TNANK
4 P & ID NO. WW-M-20-V201-001(1/2) WW-M-20-V201-001(1/2)

5 UPPER LIQUID
6 LOWER LIQUID
7 PRESSURE(kg/㎠) MAX. : NOR. ATM - ATM -
8 TEMPERATURE (℃) MAX. : NOR. AMB - AMB -
9 OPER. SP. GR. UPPER : LOWER
10 VISCOSITY (CP)
SENSOR
11 TYPE REED FLOAT REED FLOAT
12 INSTALLATION TOP MOUNTING TOP MOUNTING
13 CONN' SIZE & RATING ANSI 150# 4" FF ANSI 150# 4" FF
14 CONDUIT CONN' NPT 1/2" NPT 1/2"
15 MATERIAL / HOUSING ABS ABS
FLANGE 304SS 304SS
STEM 304SS 304SS
FLOAT 304SS 304SS
16 ENCLOSURE CLASS WEATHER PROOF WEATHER PROOF
17 INSERTION LENGTH (mm) 2500 2500
18 CONTACT POINT(mm) / H 300 300
L 2200 2200
19
SWITCH
20 TYPE REED S/W REED S/W
21 QUANTITY | FORM 2 SPDT 2 SPDT
22 RATING
VOLTS(V) | AMPS(A) AC 220 0.5 AC 220 0.5
FREQ.(Hz)| HP or WATTS - - - -
23 POWER SUPPLY
VOLTS(V) | FREQ.(Hz) - - - -
24 CONTACTS
ON LEVEL INCR. | DECR. OPEN CLOSE OPEN CLOSE
MFR.
25 MANUFACTURE SEOJIN SEOJIN
26 MODEL / SENSOR ST-2S-B-1-A-3-OP-1-A-OP ST-2S-B-1-A-3-OP-1-A-OP
27 UNIT NONE NONE
* NOTES
Doc No :WW-M-81-V201-005
4. PRESSURE TRANSMITTER
REV. NO 0
PRESSURE TRANSMITTER
1 Tag No. Item No. PT91103
2 P&ID No. WW-M-20-V201-001(1/2)
GENERAL 3 Service 100-WW-M-PP-121A/B OUTLET
PROCESS 8 Pressure Max. Nor. 4.0 bar-g 1.5 bar-g
11
12
13 Transmitter Type SMART-HART protocol
15 Mounting 2" Pipe Mount with Bracket
16 Adjustable Range YES
17 Set Range 0 ~ 2 bar-g
19 Element Type Diaphragm
20 Element Material 316LSS
TRANSMITTER 21 Body Material Body Rating 316SS 160 kg/㎠
22 Process Flanges Material 316SS
23 Wetted O-Rings Material
24 Output Signal 4-20mA (HART), 2-WIRE
25 Housing Material Paint AL.D MFR.STD
26 Power Supply Accuracy DC24V ±.0.0625%
27 Process Connection Size Rating 1/2" NPT
28 Electrical Connection 1/2" NPT
29 Bolt and Nuts Material 316SS
30 Diaphragm Type Extended Length - -
31 Diaphragm Material -
DIAPHRAGM 32 Fill Fluid -
SEAL 33 Capillary Material Armor Material - -
34 Capillary Type Capillary Length - -
35 Allowable Over Temperature -
36
37 Integral Meter Scale Yes 0 - 2 bar-g
38 Mounting Bracket "U" Bolt & Nut / Brakect
39 Hydrostatic Test Certificate Yes
40 Air Filter & Regulator -
41 Cable Gland -
ACCESSORIES 42 Supply Gauge -
43 Output Gauge -
44 Calibration Certificate Yes
46 Material Tagging Plate S.S
47 Manufacturer HONEYWELL
PURCHASE 48 Model STG94L-E1G-00000-S2.SM.CC.F1.HC.1C-X
49 Serial Number
50 Requisition No.
Notes: 1. 2-way manifold to be provided.
2. Setting point
- High press. set point : N/A,
- Low press. Set point : 0.2 barg
B 07/20/07 FOR APPROVAL J.T.Lee J.W.SEO K.J.BAIK Pressure Transmitter
A 04/27/07 FOR APPROVAL J.T.LEE J.W.SEO K.J.BAIK
REV DATE DESCRIPTION PRED CHKD APPD Dwg. No.: WW-M-20-V201-001(1/2) Rev.: 0
REV. NO 0
PRESSURE TRANSMITTER
1 Tag No. Item No. PT91207
2 P&ID No. WW-M-20-V201-001(2/2)
GENERAL 3 Service 100-WW-M-FN-021A/B OUTLET
PROCESS 8 Pressure Max. Nor. 4.0 bar-g 1.5 bar-g
11
12
15 Mounting 2" Pipe Mount with Bracket
16 Adjustable Range YES
17 Set Range 0 ~ 2 bar-g
TRANSMITTER 21 Body Material Body Rating 316SS 160 kg/㎠
23 Wetted O-Rings Material
26 Power Supply Accuracy DC24V ±.0.0625%
27 Process Connection Size Rating 1/2" NPT
29 Bolt and Nuts Material 316SS
31 Diaphragm Material -
DIAPHRAGM 32 Fill Fluid -
SEAL 33 Capillary Material Armor Material - -
36
37 Integral Meter Scale Yes 0 - 2 bar-g
38 Mounting Bracket "U" Bolt & Nut / Brakect
39 Hydrostatic Test Certificate Yes
40 Air Filter & Regulator -
41 Cable Gland -
ACCESSORIES 42 Supply Gauge -
43 Output Gauge -
44 Calibration Certificate Yes
46 Material Tagging Plate S.S
PURCHASE 48 Model STG94L-E1G-00000-S2.SM.CC.F1.HC.1C-X
49 Serial Number
50 Requisition No.
Notes: 1. 2-way manifold to be provided.
2. Setting point
- High press. set point : 0.5 barg,
- Low press. Set point : 0.2 barg
B 07/20/07 FOR APPROVAL J.T.Lee J.W.SEO K.J.BAIK Pressure Transmitter
REV DATE DESCRIPTION PRED CHKD APPD Dwg. No.: WW-M-20-V201-001(2/2) Rev.: 0
Doc No :WW-M-81-V201-005
5. TEMPERATURE TRANSMITTER
REV. NO 0
TEMPERATURE TRANSMITTER
1 Tag No. Item No. TE91200
2 P&ID No. WW-M-20-V201-001(2/2)
3 Service WASTE WATER CONTROL BASIN
GENERAL 4 Enclosure Class Tropicalization NON-HAZARDOUS YES
7
8
9 Fluid State WASTE WATER Liquid
PROCESS 10 Pressure Max Nor. FULL LIQUID
bar-g ATM bar-g
CONDITIONS 11 Temperature Max. Nor. 60 ˚C 40 ˚C
12
13
15 Mounting
16 Instrument Range 0 ~ 100 ℃
18 Housing Material Paint M. STD.
TRANSMITTER 19 Power Supply Accuracy DC 24V ±0.1%FS
21
22
23 Element Type PT100 Ω Class B / 6 wire Type & Dual sensor
24 Sheath Material 316SS
25 Sheath O.D. 6.4mm O.D.
ELEMENT 26 Nipple Size 1/2" NPT
27
28
29
30 Well Material 316SS
31 Construction Type END CLOSED
32 Well Dimension(O.D./I.D.)
WELL OR TUBE 33 Well Dimension "U" Union 1500 mm Yes
34 Well Dimension "T" 45 mm
35 Element Connection 1/2" NPT
36 Process Connection Size Type & Rating 20A ANSI#150 RF
37
38 Integral Meter Scale Yes 0~100℃
39 Mounting Bracket DIRECT
ACCESSORIES 40 Cable Gland No
42 Material Tagging Plate M. STD.
43
44 Manufacturer HONEYWELL / KONICS
PURCHASE 45 Model STT 25H / SS-5044W-2-1-1 / SS-5093A
46 Serial Number
47 Requisition No.
- High temp. set point : 60 ℃
0 10/05/07 FOR CONSTRUCTION J.T.LEE J.W.SEO K.J.BAIK
B 07/20/07 FOR APPROVAL J.T.LEE J.W.SEO K.J.BAIK Temperature_Transmitter
REV.DATE DESCRIPTION PREDCHKD APPD Dwg. No.: WW-M-20-V201-001(2/2) Rev.: 0
SHEET 1 OF 1
TEMPERATURE ELEMENT
SPEC. NO. REV.
CLIENT : HANSU CHEMICAL CO,.LTD NO BY DATE REVISION MR-IT-11 0
PROJECT : MARAFIQ IWPP PROJECT 1 04/27/07 A CONTRACT DATE
JOB NO. : 2 07/20/07 B 10-05-07
LOCATION : SAUDI ARABIA 3 10/05/07 0 REQ. or P.O
BY CHK'D APPR.
1. Complete Assembly Other

MFR. & Model NKONICS SS-5044E-2-1-1 Without THERMO WELL WELL OR TUBE
14 Material 316SS
ELEMENT 15 Construction : Tapered Straight
2. Platinum Nickel Other Drilled Built-Up Closed End Tube
3. Ice Point Resistance Pt100 / DIN EN 60 751 / class B 16 Dimensions:
4 Leads : STD Potted Herm. Seaded 17 Internal Thread NPT 1/2"
5 Sheath Material STS, 1.4571 O.D. 6.4 mm 18 Process Connection ANSI#150 20A RF
6 Sheath Type Spring Loaded Other 19 MFR. & Model No. SS-5093A
7 Nipp.Size NPT 1/2" Dimension "N" Union
8 Mounting Thread NPT 1/2" SWITCH
9 Connection : 2 Wire 3 Wire 4 Wire 8. Type : Mercury Snap Microswitch
Lead Wire Receptacle Bayonet Lock Other
Other 9. Quantity : Single Dual
10. Form : SPST SPDT DPDT
ENCLOSURE Other
10 Screw-Cap & Chain Other 11. Rating : Amps V
11 Explosion proof Class IP 67 EN 60 529 Other
12 Material Polyester Conduit Conn. M12x1,4-PIN 12. Load : Inductive Non-Inductive
13 Terminal block : Single Duplex 13. Enclosure : Intrinsic safety Weather proof
None Explosion proof
14. Conduit Connection : MFR STD Other
Manufacturer & Model No.
Well Dim. (mm) Line

Range Single
Q'TY Tag No. Process Conn. Size Service Note
(C) Duplex
"U" "N" (mm)
1 TE91200 ANSI#150 20A RF 0-100 1500 - - Duplex Waste water control basin
NOTE
Doc No :WW-M-81-V201-005
6. PH ANALYZER
REV. NO 0
pH ANALYZER & SENSOR
1 Tag No. Item No. AT91200
2 P&ID No. WW-M-20-V201-001(2/2)
3 Service WASTE WATER CONTROL BASIN
GENERAL 4 Line Size in
5 Pipe Material 316L SS
6 Enclosure Class NON-HAZARDOUS
7
8
9 Fluid State WASTE WATER WATER
10 Max. Nor.
11 Flow Rate - -
12 Pressure Full Liquid ATM
CONDITIONS 13 Temperature 60 40
14 Operating Viscosity NA
15 Molecular Weight Oper. Sp. Gr NA NA
16 Impurities NA
17 Composition at Sampling Point NA
18
19 Sensor Type IMMERSION
20 Reference
21 Immersion Length PIPE (T)
22 Wetted Material P.P
23 Max. Temperature 80℃
SENSOR 24 Range 0 ~ 14pH
25 Type of Cleaning NON
26 Accessories Optional Control Unit NON
27 Holder / Length Yes / 1500mm
28 Rating ANSI#150 20A RF
29 Cable Length 6.1M
30 Process connection NPT 3/4"
31 Measurement 0 ~ 14pH
32 Output Signal 4~20mA DC(Hart)
33 Wiring Signal 2 Wire 4-20 mA (HART)
34 Display INTEGRAL LCD
TRANSMITTER 35 Electrical Area Classification NON-HAZARDOUS
36 Mounting Pnael Mount
37 Power Supply 12 ~ 42.4V DC
38 Conduit Connection 1/2" NPT
39 Enclosure Class IP65
40 Panel Cut size 138.5 x 138.5 mm
42 Model No. APT-2000 / 07777-0-08
43 Serial Number
44 Requisition No.
PURCHASE 45
46
47
48
49
50
Notes: 1.Setting point
- High pH set point : 9.0
- Low pH set point : 6.0
B 07/20/07 FOR APPROVAL J.T.Lee J.W.SEO K.J.BAIK pH Analyzer & Sensor

Doc No :WW-M-81-V201-005
7. DP TRANSMITTER (FLOW)
REV. NO 0
DIFF. PRESSURE TRANSMITTER(FLOW)
1 Tag No. Item No. FT91200
2 P&ID No. WW-M-20-V201-001(2/2)
GENERAL 3 Service WASTE WATER OUTLET
5 Ingerss Protection IP 66
7
PROCESS 8 Fluid State WASTE WATER Liquid
9 Pressure Max. Oper. 6.0 bar-g 4.0 bar-g
CONDITIONS 10 Temperature Max. Oper. 60 ˚C 40 ˚C
11 Oper. Spec. Gravity Oper. Viscosity NA NA cP
12
15 Mounting 2" Pipe Mounting with Bracket
17 Set Range 0 ~ 150 m3/hr
TRANSMITTER 21 Body Material Body Rating 316SS MFR. STD
23 Wetted O-Rings Material MFR. STD
26 Power Supply Accuracy DC 24V ±0.1%, F.S.
27 High Side : Connection Size Rating 1/2" NPT -
28 Low Side : Connection Size Rating 1/2" NPT -
29 Electrical Connection 1/2" NPT 316SS
30
DIAPHRAGM 32 Diaphragm Material -
SEAL 33 Fill Fluid -
34 Capillary Material Armor Material - -
37
38 Size Scale 6", ANSI 150# 0 ~ 150 m3/hr
ORIFICE 39 Orifice Material 316LSS
40 Flange Material 316SS
41 Valve Manifold Type 5-way Manifold
42 Valve Manifold Material 316SS
ASSEMBLY 43 Air Filter & Regulator -
44 Material Tagging Plate M. STD.
PURCHASE 47 Model STD924-E1H-00000-S2.SM.CC.F1.HC.1C-X
48 Serial Number
49 Requisition No.
Notes: 1. Fow rate : 0 ~ 150 m3/hr
B 07/20/07 FOR APPROVAL J.T.Lee J.W.SEO K.J.BAIK Diff. Press Transmitter (Flow)
REV. DATE DESCRIPTION PREDCHKD APPD Dwg. No.: WW-M-20-V201-001(2/2) Rev.:0

Doc No :WW-M-81-V201-005
8. TEMPERATURE INDICATOR
SHEET 1 OF 1
BIMETER THERMOMETER
SPEC. NO. REV.
JOB NO. : 2 07/20/07 B 05-07-10
BY CHK'D APPR.

MFR. & Model No. KONICS & SS-4066 With THERMO WELL WELL OR TUBE
14 Material 316SS
3. Ice Point Resistance 16 Dimensions:
4 Leads : STD Potted Herm. Seaded 17 Internal Thread G1/2"
5 Bulb Dia STS, 1.4571 O.D. 8 mm 18 Process Connection ANSI 150# 1/2" RF
6 Sheath Type Spring Loaded Other 19 MFR. & Model No. KONICS & SS-5092B
7 Dia. Size 150mm Dimension "N" Union
8 Mounting Thread G1/2" SWITCH
ENCLOSURE Other
11 Explosion proof Class IP 65 Other
12 Material SUS 304 Conduit Conn. 12. Load : Inductive Non-Inductive
Manufacturer & Model No. KONICS
Well Dim. (mm) Line

Range Single
(C) Duplex
"U" "N" (mm)
1 TI 91102 ANSI150# 1/2" RF 0-50 200 - - - OIL HOLDING TANK
1 TI 91201 ANSI150# 1/2" RF 0-50 200 - - - NaOH DOSING TANK
NOTE
Doc No :WW-M-81-V201-005
9. PRESSURE GAUGE (BOURDON)

SHEET 1 OF 1
OIL PRESSURE GAUGES
SPEC. NO. REV.
CLIENT : HANSU CHEMICAL CO,.LTD NO BY DATE REVISION 0
JOB NO. : 2 07/20/07 B 05-07-10
BY CHK'D APPR.
1. Type : Direct Reading 3-15 lb Receiver 10 Press. Element : Bourdon Bellows

Other Other
2. Mounting : Surface Local Flush 11 Element Mtl : Bronze Steel 316 SS
3. Dial : Diameter 150mm Color MFR. ST'D. Other
4. Case : Cast Iron Aluminum Phenol 12 Socket Mtl : Bronze Steel 316 SS
Other 304SS Other
5. Ring : Screwed Hinged Slip Std 13 Connection-NPT : 1/4 in. 1/2 in. Other 1/2" NPT
Other Bottom Back
6. Blow-out Protection : None Back Disc 14 Movement : Bronze SS Nylon
Solid Front Other Other 316SS
7. Lens : Safety Glass Plastic 15 Diaphragm Seal
8. Options : Syphon MFG. Type
Snubber Wetted Part Mtl. Other Mt.
Press. Limit Valve Fill Fluid
Dampener Process Conn. Gage conn.
9. Nominal Accuracy Required ± 1.0 % OF SPAN 16 MFR. & Model No. KONICS & SS-3071
Operating Operating
RANGE
NO. Tag No. Press. Temp. FLUID Service Notes
(kg/cm2g)
(Kg/cm2g) (℃)
1 PI 91101 0-3 1.5 40 W.W 100-WW-M-PP-05A OUTLET
2 PI 91102 0-3 1.5 40 W.W 100-WW-M-PP-05B OUTLET
3 PI 91201 0-6 3 40 46% NaOH 100-WW-M-PP-03A OUTLET
4 PI 91202 0-6 3 40 46% NaOH 100-WW-M-PP-03B OUTLET
5 PI 91208 0-6 4 40 W.W 100-WW-M-PP-01A OUTLET
6 PI 91209 0-6 4 40 W.W 100-WW-M-PP-01B OUTLET
7 PI 91210 0-6 4 40 W.W 100-WW-M-PP-02 OUTLET
(Vendor
8 PI 91205 0-1 0.45 40 AIR 100-WW-M-FN-01A OUTLET Package
accessory)
(Vendor
9 PI 01206 0-1 0.45 40 AIR 100-WW-M-FN-01B OUTLET Package
accessory)
10 PI 91211 0-10 4.5 40 AIR INSTRUMENT AIR INLET
11 PI 91212 0-16 7.5 40 AIR INSTRUMENT AIR INLET
Notes :
PRESS-GA
Doc No :WW-M-81-V201-005
10. PRESSURE GAUGE (DIAPHRAGM)

SHEET 1 OF 1
DIAPHRAGM PRESSURE GAUGES
SPEC. NO. REV.
CLIENT : HANSU CHEMICAL CO,.LTD NO BY DATE REVISION 0
JOB NO. : 2 07/20/07 B 05-07-10
BY CHK'D APPR.
1. Type : Direct Reading 3-15 lb Receiver 10 Press. Element : Bourdon DIAPHRAGM

Other Other
2. Mounting : Surface Local Flush 11 Element Mtl : Bronze Steel 316 SS
3. Dial : Diameter 150mm Color MFR. ST'D. Other
4. Case : Cast Iron Aluminum Phenol 12 Socket Mtl : Bronze Steel 316 SS
Other 304SS Other
5. Ring : Screwed Hinged Slip Std 13 Connection-NPT : 1/4 in. 1/2 in. Other FLANGE
Other Bottom Back
6. Blow-out Protection : None Back Disc 14 Movement : Bronze SS Nylon
Solid Front Other Other 316SS
7. Lens : Safety Glass Plastic 15 Diaphragm Seal
8. Options : Syphon MFG. Type
Snubber Wetted Part Mtl. 316SS+PTFE Other Mt.
Press. Limit Valve Fill Fluid
Dampener Process Conn. ANSI 150# 1/2" F Gage conn.
9. Nominal Accuracy Required ± 1.0 % OF SPAN 16 MFR. & Model No. KONICS & SS-3032
Operating Operating
RANGE
Q'TY Tag No. Press. Temp. FLUID Service Notes
(kg/cm2g)
(Kg/cm2g) (℃)
1 PI 91203 0-6 3 40 33% HCl 100-WW-M-PP-04A OUTLET PTFE
2 PI 91204 0-6 3 40 33% HCl 100-WW-M-PP-04B OUTLET PTFE
Notes :
PRESS-GA
Doc No :WW-M-81-V201-005
11. MONITORING SYSTEM
- PH ANALYZER
- CONDUCTIVITY ANALYZER
- TEMPERATURE INDICATOR
REV. NO 0
pH ANALYZER & SENSOR
1 Tag No. AT 91201
2 P&ID No. WW-M-20-V201-001(2/2)
3 Service Monitering system
GENERAL 4 Line Size
5 Pipe Material
6 Enclosure Class NON-HAZARDOUS
7
8
10 Max. Nor.
11 Flow Rate - -
12 Pressure Full Liquid ATM
16 Impurities NA
18
19 Sensor Type IMMERSION
20 Reference
21 Immersion Length
22 Wetted Material P.P
23 Max. Temperature 80℃
SENSOR 24 Range 0 ~ 14pH
25 Type of Cleaning NON
26 Accessories Optional Control Unit NON
27 Chamber yes
28 Accuracy
29 Cable Length 6.1 M
30 Process connection NPT 3/4"
31 Measurement 0 ~ 14pH
33 Wiring Signal 2 Wire 4-20 mA (HART)
TRANSMITTER 35 Electrical Area Classification NON-HAZARDOUS
36 Mounting Pnael Mount
37 Power Supply 12 ~ 42.4V DC
42 Model No. APT-2000 / 07777-0-08
43 Serial Number
44 Requisition No.
PURCHASE 45 Type CHAMBER
46
47
48
49
50
Notes:
pH Analyzer & Sensor

REV. NO 0
CONDUCTIVITY ANALYZER & SENSOR
1 Tag No. AT 91202
2 Quantity P&ID No. 1 WW-M-20-V201-001(2/2)
3 Service Monitoring system
GENERAL 4 Line Size 3 in
5 Pipe Material
7
8
10 Max. Nor.
11 Flow Rate - -
12 Inlet Pressure Full Liquid ATM
16 Impurities NA
18
19 Element Range 0 ~ 5000 ㎲/㎝
20 Cell Constant 10 ㎲/㎝
21 Electrode Material GRAPHITE
22 Body Material P.P
23 Temperature Compensator 8550 ohm(pt)
SENSOR 24 Max. Pressure 3kg/㎠2 110℃
25 Accuracy ±0.5% of reading
26 Integral Cable Length 6.1 M
27 Process Connection NPT 3/4"
28 Temperature Range 0 ~ 110℃
29 Installation Type Direct Screw-in
30 Chamber Yes
31 Measurement 0 ~ 5000 ㎲/㎝
33 Wiring Signal 4 WIRE
TRANSMITTER 35 Electrical Area Classification
36 Mounting PANEL MOUNT
37 Power Supply AC 90-260V 60HZ
42 Model No. APT-2000 / 04973-X01-333-X1-00-000
43 Serial Number
44 Requisition No.
PURCHASE 45 Type CHAMBER
46
47
48
49
50
Notes:
Conductivity Analyzer
SHEET 1 OF 1
TEMPERATURE ELEMENT
SPEC. NO. REV.
PROJECT : MARAFIQ IWPP PROJECT 1 2007-10-05 0 CONTRACT DATE
JOB NO. : 10-05-07
LOCATION : SAUDI ARABIA REQ. or P.O
BY CHK'D APPR.

MFR. & Model No. KONICS & SS-5044W WELL OR TUBE
14 Material SS316
3. Ice Point Resistance Pt100 / DIN EN 60 751 / class B 16 Dimensions:
4 Leads : STD Potted Herm. Seaded 17 Internal Thread NPT 1/2"
5 Sheath Material STS, 1.4571 O.D. 6.4 mm 18 Process Connection NPT 1/2"
6 Sheath Type Spring Loaded Other 19 MFR. & Model No. SS-5091C
7 Nipp.Size Dimension "N" Union
8 Mounting Thread G1/2" SWITCH
ENCLOSURE Other
10 Screw-Cap & Chain Other 11. Rating : V
11 Explosion proof Class IP 67 EN 60 529 Other
12 Material Polyester Conduit Conn. M12x1,4-PIN 12. Load : Inductive Non-Inductive
Manufacturer & Model No. KONICS, SS5044W + SS5091C
Well Dim. (mm) Line

Range Single
(C) Duplex
"U" "N" (mm)
1 TE 91201 1/2" NPT 0-100 200 Duplex MONITORING SYSTEM RTD
NOTE
SHEET 1 OF 1
DIGITAL TEM'P INDICATOR
SPEC. NO. REV.
PROJECT : MARAFIQ IWPP PROJECT 1 2007-10-05 0 CONTRACT DATE
JOB NO. : 10-05-07
LOCATION : SAUDI ARABIA REQ. or P.O
BY CHK'D APPR.

MFR. & Model No. RKC & AE500 WELL OR TUBE
14 Material
3. INPUT Pt 100Ω at 0 ℃ 16 Dimensions:
4 Leads : STD Potted Herm. Seaded 17 Internal Thread
5 Range Multi 0~100℃ Fix 18 Process Connection
6 Output 4 ~ 20 mA DC Other 19 MFR. & Model No.
7 Alarm Hi, Low
8 Mounting Panel Mounting SWITCH
9 Power AC 100 ~ 230 V 8. Type : Mercury Snap Microswitch
10 Panel Cut size 45 x 92 Other
ENCLOSURE Other
11 Explosion proof Class IP 65 Other
12 Material SUS 304 Conduit Conn. 12. Load : Inductive Non-Inductive
Manufacturer & Model No. KOREA RKC
Well Dim. (mm) Line

Range Single
(C) Duplex
"U" "N" (mm)
NOTE
Doc. No.: EM-G-40-001-001
- Valve Data Sheet

Project : Document No. : Rev.
VALVE LIST & DATA SHEET

1 Nov. 23. 2007 For Construction J. W. Seo M. S. Choi K. J. Baik

0 Oct. 05. 2007 For Construction J. W. Seo M. S. Choi K. J. Baik
A Apr. 27. 2007 For Approval J. W. Seo M. S. Choi K. J. Baik
Rev. DATE DESCRIPTION BY CHK APP
Project :
Project Co. :
EPC Contractor :
Vendor :
MANUAL VALVE LIST (GATE)
PAGE 2 OF 12
PROJECT NAME MARAFIQ IWPP PROJECT / WASTE WATER TREATMENT SYSTEM DOC. No. WW-M-61-V201-001
NOMINAL OPERATING MATERIAL END

VALVE No. TYPE SIZE Q'TY RAT'G LOCATION LINE NO P & ID NO.
(INCH) PRESS. TEMP.
BODY/DISK BODY SEAT/STEM TYPE
(bar) ℃
WW-M-20-V201-
100-WO-VA-902 BB.OS&Y 1/2" 1 ASME 600# -0.5 40 Self Priming Tank Drain A105/13Cr STL/13Cr SW -
001(1/2)
100-WO-903- WW-M-20-V201-
100-WO-VA-903-A BB.OS&Y 3" 1 ASME 150# 1.5 40 Oily Water Transfer Pump Suction A216WCB/13Cr STL/13Cr RF
AA2-3" 001(1/2)
100-WO-904- WW-M-20-V201-
100-WO-VA-903-B BB.OS&Y 3" 1 ASME 150# 1.5 40 Oily Water Transfer Pump Suction A216WCB/13Cr STL/13Cr RF
AA2-3" 001(1/2)
Oily Water Transfer Pump Discharge 100-WO-905- WW-M-20-V201-
100-WO-VA-904-A BB.OS&Y 1/2" 1 ASME 600# 1.5 40 A105/13Cr STL/13Cr SW
Line Drain AA2-2" 001(1/2)
Oily Water Transfer Pump Discharge 100-WO-906- WW-M-20-V201-
100-WO-VA-904-B BB.OS&Y 1/2" 1 ASME 600# 1.5 40 A105/13Cr STL/13Cr SW
Line Drain AA2-2" 001(1/2)
100-WO-905- WW-M-20-V201-
100-WO-VA-905-A BB.OS&Y 2" 1 ASME 600# 1.5 40 Oily Water Transfer Pump Discharge A105/13Cr STL/13Cr SW
AA2-2" 001(1/2)
100-WO-906- WW-M-20-V201-
100-WO-VA-905-B BB.OS&Y 2" 1 ASME 600# 1.5 40 Oily Water Transfer Pump Discharge A105/13Cr STL/13Cr SW
AA2-2" 001(1/2)
100-WO-910- WW-M-20-V201-
100-WO-VA-906 BB.OS&Y 2" 1 ASME 600# ATM 40 CPI Oil Separator Drain A105/13Cr STL/13Cr SW
AA2-2" 001(1/2)
WW-M-20-V201-
100-WO-VA-907 BB.OS&Y 2" 1 ASME 600# ATM 40 Oil Sludge Tank Outlet A105/13Cr STL/13Cr SW -
001(1/2)
100-WO-912- WW-M-20-V201-
100-WO-VA-908 BB.OS&Y 2" 1 ASME 600# ATM 40 Oil Sludge Tank Drain A105/13Cr STL/13Cr SW
AA2-3" 001(1/2)
WW-M-20-V201-
100-WO-VA-909 BB.OS&Y 2" 1 ASME 600# ATM 40 Oil Holding Tank Outlet A105/13Cr STL/13Cr SW -
001(1/2)
NOTE)
HR : HARD RUBBER EPDM : ETHYLENE PROPYLEN BW : BUTT WELD ENDS FF : FLAT FACE
NR : NATURAL RUBBER DIENE TERPOLYMER SW : SOCKET WELD ENDS RF : RAISED FACE
PTFE : POLY TETRA FLUORO ETHYLENE FLGD : FLANGED ENDS TE : THREAD ENDS PT-F : PT-FEMALE
PAGE 3 OF 12

(INCH) PRESS. TEMP.
(bar) ℃
100-WO-913- WW-M-20-V201-
100-WO-VA-910 BB.OS&Y 2" 1 ASME 600# ATM 40 Oil Holding Tank Drain A105/13Cr STL/13Cr SW
AA2-3" 001(1/2)
100-WS-901- WW-M-20-V201-
100-WS-VA-911 BB.OS&Y 1/2" 1 ASME 600# 8.0 60 Fume Scrubber For Service Water Inlet A105/13Cr STL/13Cr SW
AA2-1" 001(2/2)
Effluent Pump Diacharge 100-WW-901- WW-M-20-V201-
100-WW-VA-912A BB.OS&Y 6" 1 ASME 150# 4.0 40 A216WCB/13Cr STL/13Cr RF
(100-WW-M-PP-01A) AA2-6" 001(2/2)
100-WW-VA-912B BB.OS&Y 6" 1 ASME 150# 4.0 40 A216WCB/13Cr STL/13Cr RF
(100-WW-M-PP-01B) AA2-6" 001(2/2)
100-WW-VA-913 BB.OS&Y 6" 1 ASME 150# 4.0 40 A216WCB/13Cr STL/13Cr RF
(100-WW-M-PP-02) AA2-6" 001(2/2)
100-WW-906- WW-M-20-V201-
100-WW-VA-914 BB.OS&Y 1" 1 ASME 600# 4.0 40 Industrial Waste Water Monitoring System A105/13Cr STL/13Cr SW
AA2-1" 001(2/2)
100-WS-902- WW-M-20-V201-
100-WS-VA-915 BB.OS&Y 1" 1 ASME 600# 8.0 60 Self Priming tank For Service Water Inlet A105/13Cr STL/13Cr SW
AA2-1" 001(2/2)
100-WO-910- WW-M-20-V201-
AA2-2" 001(1/2)
100-WO-910- WW-M-20-V201-
AA2-2" 001(1/2)
100-WC-902- WW-M-20-V201-
100-WO-VA-918 BB.OS&Y 2" 1 ASME 600# ATM 40 NaOH dosing Tank Drain A182F304L/SS304 STL/13Cr SW
AC1-2" 001(2/2)
Effluent Pump Diacharge Line Vent 100-WW-906- WW-M-20-V201-
100-WW-VA-919 BB.OS&Y 1/2" 1 ASME 600# 4.0 40 A105/13Cr STL/13Cr SW
(100-WW-M-PP-01A/B) AA2-1" 001(2/2)
Effluent Pump Diacharge Line Vent 100-WW-906- WW-M-20-V201-
100-WW-VA-920 BB.OS&Y 1/2" 1 ASME 600# 4.0 40 A105/13Cr STL/13Cr SW
(100-WW-M-PP-02) AA2-1" 001(2/2)
NOTE)
PAGE 4 OF 12

(INCH) PRESS. TEMP.
(bar) ℃
100-WO-903- WW-M-20-V201-
100-WO-VA-921A BB.OS&Y 1/2" 1 ASME 600# 1.5 40 Oily Water Transfer Pump Suction Drain A105/13Cr STL/13Cr SW
AA2-3" 001(1/2)
100-WO-904- WW-M-20-V201-
100-WS-VA-921B BB.OS&Y 1/2" 1 ASME 600# 1.5 40 Oily Water Transfer Pump Suction Drain A105/13Cr STL/13Cr SW
AA2-3" 001(1/2)
NOTE)
MANUAL VALVE LIST (CHECK)
PAGE 5 OF 12
NOMIN MATERIAL
OPERATING END
OPER. AL
VALVE No. Q'TY RAT'G LOCATION LINE NO P & ID NO.
TYPE SIZE PRESS. TEMP.
(INCH) BODY/BONNET DISC/SEAT TYPE
(bar) ℃
100-WO-905-AA2- WW-M-20-V201-
100-WO-VC-901-A BC. LIFT 2" 1 ASME 600# 1.5 40 Oily Water Transfer Pump Discharge A105 13Cr/STL SW
2" 001(1/2)
100-WO-906-AA2- WW-M-20-V201-
100-WO-VC-901-B BC. LIFT 2" 1 ASME 600# 1.5 40 Oily Water Transfer Pump Discharge A105 13Cr/STL SW
2" 001(1/2)
100-SA-902-AA2- WW-M-20-V201-
100-SA-VC-902-A - 4" 1 - 0.45 40 Air Blower(Vendor Package accessory) - - -
3" 001(2/2)
100-SA-903-AA2- WW-M-20-V201-
100-SA-VC-902-B - 4" 1 - 0.45 40 Air Blower(Vendor Package accessory) - - -
3" 001(2/2)
Effluent Pump Diacharge 100-WW-901-AA2- WW-M-20-V201-
100-WW-VC-903-A BC.SWING 6" 1 ASME 150# 4.0 40 A216WCB 13Cr/STL RF
(100-WW-M-PP-01A) 6" 001(2/2)
100-WW-VC-903-B BC.SWING 6" 1 ASME 150# 4.0 40 A216WCB 13Cr/STL RF
(100-WW-M-PP-01B) 6" 001(2/2)
100-WW-VC-904 BC.SWING 6" 1 ASME 150# 4.0 40 A216WCB 13Cr/STL RF
(100-WW-M-PP-024) 6" 001(2/2)
NOTE)
HR : HARD RUBBER EPDM : ETHYLENE PROPYLENE BW : BUTT WELD ENDS FF : FLAT FACE PP : POLY-PROPYLENE
MANUAL VALVE LIST (BALL) PAGE 6 OF 12
PROJECT NAME MARAFIQ IWPP PROJECT / WASTE WATER TREATMENT SYSTEM JOB No. WW-M-61-V201-001
NOMIN MATERIAL
OPERATING END
OPER. AL
VALVE No. Q'TY RAT'G LOCATION LINE NO. P & ID NO.
(INCH) BODY BALL SEAT STEM TYPE
(bar) ℃
Oily Water Transfer Pump Discharge 100-WO-905- WW-M-20-
100-WO-VB-901-A - 1/2" 1 ASME 600# 1.5 40 A105 SS316 RTFE/PTFE SS316 SW / NPT
PI AA2-2" V201-001(1/2)
Oily Water Transfer Pump Discharge 100-WO-906- WW-M-20-
100-WO-VB-901-B - 1/2" 1 ASME 600# 1.5 40 A105 SS316 RTFE/PTFE SS316 SW / NPT
PI AA2-2" V201-001(1/2)
100-WO-907- WW-M-20-
100-WO-VB-902 - 1/2" 1 ASME 600# 1.5 40 Oily Water Transfer Pump PT A105 SS316 RTFE/PTFE SS316 SW / NPT
AA2-2" V201-001(1/2)
100-SA-902- WW-M-20-
100-SA-VB-903-A - - 1 - 0.45 40 Air Blower PI(Vendor Package accessory) - - - - -
AA2-2" V201-001(2/2)
100-SA-903- WW-M-20-
100-SA-VB-903-B - - 1 - 0.45 40 Air Blower PI(Vendor Package accessory) - - - - -
AA2-2" V201-001(2/2)
100-SA-904- WW-M-20-
100-SA-VB-904 - 1/2" 1 ASME 600# 0.45 40 Air Blower PT A105 SS316 RTFE/PTFE SS316 SW / NPT
AA2-2" V201-001(2/2)
100-WC-906- WW-M-20-
100-WC-VB-905-A - 1/2" 1 ASME 150# 3.0 40 NaOH Dosing Pump Discharge PI A182F304 SS316 RTFE/PTFE SS316 SW / NPT
AC1-3/4" V201-001(2/2)
100-WC-907- WW-M-20-
100-WC-VB-905-B - 1/2" 1 ASME 150# 3.0 40 NaOH Dosing Pump Discharge PI A182F304 SS316 RTFE/PTFE SS316 SW / NPT
AC1-3/4" V201-001(2/2)
100-IA-901- WW-M-20-
100-IA-VB-906 - 1/2" 1 ASME 600# 10.0 65 Instrument Air Inlet PI A182F304 SS316 RTFE/PTFE SS316 SW / NPT
AC1-1" V201-001(2/2)
100-IA-901- WW-M-20-
100-IA-VB-907 - 1/2" 1 ASME 600# 10.0 65 Instrument Air Outlet PI A182F304 SS316 RTFE/PTFE SS316 SW / NPT
AC1-1" V201-001(2/2)
100-IA-901- WW-M-20-
100-IA-VB-908 - 1" 1 ASME 600# 10.0 65 Instrument Air lnlet A182F304 SS316 RTFE/PTFE SS316 SW
AC1-1" V201-001(2/2)
100-WC-914- WW-M-20-
100-WC-VB-909-A - 1/2" 1 ASME 150# 3.0 40 HCl Dosing Pump Discharge PI PVC PVC PTFE PVC FF
AF1-3/4" V201-001(2/2)
NOTE)
NOMIN MATERIAL
OPERATING END
OPER. AL
(bar) ℃
100-WC-915- WW-M-20-
100-WC-VB-909-B - 1/2" 1 ASME 150# 3.0 40 HCl Dosing Pump Discharge PI PVC PVC PTFE PVC FF
AF1-3/4" V201-001(2/2)
Effluent Pump Diacharge PI 100-WW-901- WW-M-20-
100-WW-VB-910-A - 1/2" 1 ASME 600# 4.0 40 A105 SS316 RTFE/PTFE SS316 SW / NPT
(100-WW-M-PP-01A) AA2-6" V201-001(2/2)
100-WW-VB-910-B - 1/2" 1 ASME 600# 4.0 40 A105 SS316 RTFE/PTFE SS316 SW / NPT
(100-WW-M-PP-01B) AA2-6" V201-001(2/2)
100-WW-VB-911 - 1/2" 1 ASME 600# 4.0 40 A105 SS316 RTFE/PTFE SS316 SW / NPT
(100-WW-M-PP-02) AA2-6" V201-001(2/2)
100-WC-903- WW-M-20-
100-WC-VB-912 - 3/4" 1 ASME 600# ATM 40 NaOH Dosing Tank Outlet A182F304 SS316 RTFE/PTFE SS316 SW
AC1-3/4" V201-001(2/2)
100-WC-904- WW-M-20-
100-WC-VB-913-A - 3/4" 1 ASME 600# 3.0 40 NaOH Dosing Pump Suction A182F304 SS316 RTFE/PTFE SS316 SW
AC1-3/4" V201-001(2/2)
100-WC-905- WW-M-20-
100-WC-VB-913-B - 3/4" 1 ASME 600# 3.0 40 NaOH Dosing Pump Suction A182F304 SS316 RTFE/PTFE SS316 SW
AC1-3/4" V201-001(2/2)
100-WC-906- WW-M-20-
100-WC-VB-914-A - 3/4" 1 ASME 600# 3.0 40 NaOH Dosing Pump Discharge A182F304 SS316 RTFE/PTFE SS316 SW
AC1-3/4" V201-001(2/2)
100-WC-907- WW-M-20-
100-WC-VB-914-B - 3/4" 1 ASME 600# 3.0 40 NaOH Dosing Pump Discharge A182F304 SS316 RTFE/PTFE SS316 SW
AC1-3/4" V201-001(2/2)
100-SA-901- WW-M-20-
100-SA-VB-915 - 1/2" 1 ASME 600# 7.0 40 Service Air A105 SS316 RTFE/PTFE SS316 SW
AA2-3/4" V201-001(1/2)
100-WC-903- WW-M-20-
100-WC-VB-916 - 1 1/2" 1 ASME 600# 3.0 40 NaOH Unloading A182F304 SS316 RTFE/PTFE SS316 SW
AC1-3/4" V201-001(2/2)
100-IA-901- WW-M-20-
100-WC-VB-917 - 1/2" 1 ASME 600# 3.0 40 Instrument Air Sol-1 A182F304 SS316 RTFE/PTFE SS316 SW
AC1-1" V201-001(2/2)
NOTE)
NOMIN MATERIAL
OPERATING END
OPER. AL
(bar) ℃
100-IA-901- WW-M-20-
100-WC-VB-918 - 1/2" 1 ASME 600# 3.0 40 Instrument Air Sol-2 A182F304 SS316 RTFE/PTFE SS316 SW
AC1-1/2" V201-001(2/2)
WW-M-20-
100-WC-VB-919 - 1/2" 1 ASME 600# -0.5 40 Self Priming Tank Air Vent A105 SS316 RTFE/PTFE SS316 SW -
V201-001(1/2)
NOTE)
MANUAL VALVE LIST (BUTTERFLY) PAGE 9 OF 12

OPER.
VALVE No. SIZE Q'TY RAT'G LOCATION LINE NO P & ID NO.
TYPE PRESS. TEMP.
(INCH) BODY DISC SEAT TYPE
(bar) ℃
100-SA-902-AA2- WW-M-20-V201-
100-SA-VF-901-A LEVER 3" 1 ASME 150# 0.45 40 Air Blower Discharge A216WCB A351CF8 EPDM WAFER
2" 001(2/2)
100-SA-903-AA2- WW-M-20-V201-
100-SA-VF-901-B LEVER 3" 1 ASME 150# 0.45 40 Air Blower Discharge A216WCB A351CF8 EPDM WAFER
2" 001(2/2)
100-SA-905-AA2-1 WW-M-20-V201-
100-SA-VF-902A LEVER 1 1/2" 1 ASME 150# 0.45 40 Waste Water Control Basin Air Inlet A216WCB A351CF8 EPDM WAFER
1/2" 001(2/2)
100-SA-906-AA2-1 WW-M-20-V201-
100-SA-VF-902B LEVER 1 1/2" 1 ASME 150# 0.45 40 Waste Water Control Basin Air Inlet A216WCB A351CF8 EPDM WAFER
1/2" 001(2/2)
100-SA-907-AA2-1 WW-M-20-V201-
100-SA-VF-902C LEVER 1 1/2" 1 ASME 150# 0.45 40 Waste Water Control Basin Air Inlet A216WCB A351CF8 EPDM WAFER
1/2" 001(2/2)
100-SA-908-AA2-1 WW-M-20-V201-
100-SA-VF-902D LEVER 1 1/2" 1 ASME 150# 0.45 40 Waste Water Control Basin Air Inlet A216WCB A351CF8 EPDM WAFER
1/2" 001(2/2)
100-SA-909-AA2-1 WW-M-20-V201-
100-SA-VF-902E LEVER 1 1/2" 1 ASME 150# 0.45 40 Waste Water Control Basin Air Inlet A216WCB A351CF8 EPDM WAFER
1/2" 001(2/2)
100-SA-910-AA2-1 WW-M-20-V201-
100-SA-VF-902F LEVER 1 1/2" 1 ASME 150# 0.45 40 Waste Water Control Basin Air Inlet A216WCB A351CF8 EPDM WAFER
1/2" 001(2/2)
100-WW-907-AA2- WW-M-20-V201-
100-WW-VF-903 LEVER 6" 1 ASME 150# 4.0 40 Effluent Pump Return A216WCB A351CF8M EPDM WAFER
6" 001(2/2)
100-WW-907-AA2- WW-M-20-V201-
6" 001(2/2)
100-WW-907-AA2- WW-M-20-V201-
6" 001(2/2)
100-WW-908-AA2- WW-M-20-V201-
100-WW-VF-906 LEVER 6" 1 ASME 150# 4.0 40 Waste Water Holding Basin Inlet A216WCB A351CF8M EPDM WAFER
6" 001(2/2)
100-WW-904-AA2- WW-M-20-V201-
100-WW-VF-907 LEVER 6" 1 ASME 150# 4.0 40 Effluent Outlet A216WCB A351CF8M EPDM WAFER
6" 001(2/2)
NOTE)
HR : HARD RUBBER EPDM : ETHYLENE PROPYLENEBW : BUTT WELD ENDS FF : FLAT FACE
PTFE : POLY TETRA FLUORO ETHYLENE FLGD : FLANGED ENDS TE : THREAD ENDS NPT-F : NPT-FEMALE
HSF-162-A4 (REV.0)
MANUAL VALVE LIST (BUTTERFLY) PAGE 10 OF 12

OPER.
TYPE PRESS. TEMP.
(INCH) BODY DISC SEAT TYPE
(bar) ℃
100-WW-904-AA2- WW-M-20-V201-
6" 001(2/2)
100-WW-904-AA2- WW-M-20-V201-
6" 001(2/2)
NOTE)
HR : HARD RUBBER EPDM : ETHYLENE PROPYLENEBW : BUTT WELD ENDS FF : FLAT FACE
PTFE : POLY TETRA FLUORO ETHYLENE FLGD : FLANGED ENDS TE : THREAD ENDS NPT-F : NPT-FEMALE
HSF-162-A4 (REV.0)
MANUAL VALVE LIST (DIAPHRAGM) PAGE 11 OF 12

OPER. VALVE
TYPE TYPE PRESS. TEMP.
(mm) BODY DIAPHRAGM TYPE
(kg/cm2G) ℃
100-WC-911- WW-M-20-V201-
100-WC-VD-905 DIAPH WEIR 3/4" 1 ANSI 150# ATM 40 HCl Dosing Pump Outlet PVC PTFE FF
AF1-3/4" 001(2/2)
100-WC-912- WW-M-20-V201-
100-WC-VD-906-A DIAPH WEIR 3/4" 1 ANSI 150# 3.0 40 HCl Dosing Pump Suction PVC PTFE FF
AF1-3/4" 001(2/2)
100-WC-913- WW-M-20-V201-
100-WC-VD-906-B DIAPH WEIR 3/4" 1 ANSI 150# 3.0 40 HCl Dosing Pump Suction PVC PTFE FF
AF1-3/4" 001(2/2)
100-WC-914- WW-M-20-V201-
100-WC-VD-907-A DIAPH WEIR 3/4" 1 ANSI 150# 3.0 40 HCl Dosing Pump Discharge PVC PTFE FF
AF1-3/4" 001(2/2)
100-WC-915- WW-M-20-V201-
100-WC-VD-907-B DIAPH WEIR 3/4" 1 ANSI 150# 3.0 40 HCl Dosing Pump Discharge PVC PTFE FF
AF1-3/4" 001(2/2)
100-WC-910- WW-M-20-V201-
100-WC-VD-908 DIAPH WEIR 2" 1 ANSI 150# ATM 40 HCl dosing Tank Drain PVC PTFE FF
AF1-2" 001(2/2)
100-WC-909- WW-M-20-V201-
100-WC-VD-909 DIAPH WEIR 1 1/2" 1 ANSI 150# 3.0 40 HCl Unloading PVC PTFE FF
AF1-1 1/2" 001(2/2)
NOTE)
PTFE : POLYTETRAFLUOROETHYLENE FLGD : FLANGED ENDS TE : THREAD ENDS NPT-F : NPT-FEMALE

PNEUMATIC ON/OFF VALVE LIST (BUTTERFLY)
PAGE 12 OF 12
PROJECT NAME MARAFIQ IWPP PROJECT / WASTEWATER TREATMENT SYSTEM DOC No. WW-M-61-V201-001
MATERIAL END
SIZE OPER TEMP OPER PRESS ACTUATOR ACCESSORI
TAG No. Q'TY VALVE RATING LOCATION P & ID No.
(INCH) ℃ (bar) (NOTE 1) ES (NOTE 2)
BODY/DISC SEAT TYPE
A216Gr.WCB/ WW-M-20-V201-
XV-91203 6" 1 ASME 150# 40 3 Effluent Pump Return EPDM WAFER AA HW / LS
A351 CF8 001(2/2)
A216Gr.WCB/ WW-M-20-V201-
XV-91204 6" 1 ASME 150# 40 3 Effluent Pump Discharge EPDM WAFER AA HW / LS
A351 CF8 001(2/2)
NOTE 1 1) AA : AIR TO OPEN, AIR TO CLOSE (DOUBLE) NOTE 2 4) TS : TRAVEL STOPPER

2) AS : AIR TO OPEN, SPRING TO CLOSE (SINGLE) 5) LS : LIMIT SWITCH
3) SA : SPRING TO OPEN, AIR TO CLOSE (SINGLE) 6) HW : HAND WHEEL
HSF-136-A4 (REV.0)
A182F304 Gate Valve Data Sheet
Project No. : Sheet No.: 1 of 1 Prepared : t. k. Kim

Project Name :Marafiq IWPP Project Revision : 1 Checked : m. s. Choi
Contactor : Hyundai Heavy Industries
Date : 2007. 11. 23. Approved : k. j. Baik
Unit :Waste Water Treatment System
VA-918
1 Tag No.
2 Operating Pressure(bar) ATM

3 Quantity set 1
4 Size 2"
11 Type A182-F304
12 Rating & End Connection SW
13 Materials Body A182-F304
14 Seatrig A276-304
Valve
15 Stem A276-304
16 Gasket 304+Graphite
17 Bonnet A182-F304
18 Face to Face mm 140
19 Type N/A
20 Action N/A
21 Connection N/A
Pneumatic 22 Air Pressure kg/㎠ N/A
Actuator 23 Solenois Valve N/A
& 24 Limit Switch(Close) N/A
Accessory 25 Air set N/A
26 E/P Positioner(4~20mA) N/A
27 Travel Stopper N/A
Hydro Test 28 Shell Test psig 2975(API 598)
Hydro.
29 Seat Leak Test psig 2175(API 598)
Test
30 Model Name F304Gate
Others 31 DWG. No. -
32 MFG'er SEO HEUNG
A105 Gate Valve Data Sheet

VA-902, 911 VA-914, 915 VA905A/B, 906

1 Tag No. VA-904A/B, 919, 920 VA907,908,909
VA-921A/B VA-910,916,917
2 Operating Pressure(bar) -0.5 ~ 8.0 4.0~8.0 ATM~1.5
3 Quantity set 8 2 9
4 Size 1/2" 1" 2"
11 Type A105 Gate
12 Rating & End Connection SW SW SW
13 Materials Body A105
14 Seatrig A276-410
Valve
15 Stem A276-410
16 Gasket Spiral wounded Graphite
17 Bonnet A105
18 Face to Face mm 79 111 140
19 Type N/A
20 Action N/A
21 Connection N/A
Hydro.
Test
30 Model Name A105Gate
32 MFG'er SEO HEUNG
A216-WCB Gate Valve Data Sheet

VA-903A/B VA-912A/B, 913

1 Tag No.
2 Operating Pressure(bar) 1.5 4.0

3 Quantity set 2 3
4 Size 3" 6"
11 Type A216-WCB Gate
12 Rating & End Connection RF
13 Materials Body A216-WCB
14 Seatrig A276-410
Valve
15 Stem A276-410
16 Gasket 13Cr
17 Bonnet A216-WCB
18 Face to Face mm 203 267
19 Type N/A
20 Action N/A
21 Connection N/A
Hydro.
Test
30 Model Name A216-WCB Gate
32 MFG'er NSV CORPORATION
A105 Check Valve Data Sheet

VC-901A/B
1 Tag No.
General
2
2 Operating Pressure 12.0 kg/cm
3 Quantity set 2
4 Size 2"
11 Type A105 Check
14 Disc A276-410
Valve
15 cover A105
16 Gasket Spiral wounded Graphite
17 cover Bolt A193-B7
19 Type N/A
20 Action N/A
21 Connection N/A
28 Shell Test psig 2975(API 598)
Hydro Test
29 Seat Leak Test psig -
30 Model Name A105 Check
32 MFG'er SEO HEUNG
A216WCB Check Valve Data Sheet

VC-903A/B, 904
1 Tag No.
General
2 Operating Pressure(bar) 0.4~4.0

3 Quantity set 3
4 Size 6"
11 Type A216-WCB Check
12 Rating & End Connection RF
14 Disc A217-CA15
Valve
15 cover A216-WCB
16 Gasket P#1400G-S
17 cover Bolt A193-B7
19 Type N/A
20 Action N/A
21 Connection N/A
28 Shell Test psig 2975(API 598)
Hydro Test
29 Seat Leak Test psig -
30 Model Name A216-WCB Check
32 MFG'er NSV CORPOATION
A105 Ball Valve Data Sheet

VB-901A/B,902,904 VB-915
VB-910A/B,911
1 Tag No. VB-919
General
2 Operating Pressure(bar) 0.45 ~ 4.0 7.0

3 Quantity set 8 1
4 Size 1/2" 1/2"
11 Type A105 Ball
12 Rating & End Connection SW / NPT SW
14 Seatrig RTFE
Valve
15 Stem A276 316
16 Ball A351-CF8M
17 Face to Face mm 69 142
18
19 Type N/A
20 Action N/A
21 Connection N/A
Hydro Test 28 Shell Test ㎏f/㎠ ANSI 16.5
Pneumatic Test 29 Seat Leak Test ㎏f/㎠ -
30 Model Name A105 Ball
Others 31 DWG. No.
32 MFG'er SEO HEUNG
A182 F304 Ball Valve Data Sheet

VB-906,907 VB-912,913A/B VB-908 VB-916

VB-905A/B VB-914A/B
1 Tag No. VB-917,918
General
2 Operating Pressure(bar) 10 3 10 3
3 Quantity set 6 5 1 1
4 Size 1/2" 3/4" 1" 1 1/2"
11 Type A182 F304 Ball
12 Rating & End Connection SW/NPT SW SW SW
13 Materials Body A182 F304
14 Seatrig RTFE
Valve
15 Stem A276 316
16 Ball A351-CF8M
17 Face to Face mm 69 145 157 175
18
19 Type N/A
20 Action N/A
21 Connection N/A
Hydro Test 28 Shell Test ㎏f/㎠ ANSI 16.5
Pneumatic Test 29 Seat Leak Test ㎏f/㎠ -
30 Model Name A182 F304 Ball
Others 31 DWG. No.
32 MFG'er SEO HEUNG
PVC Ball Valve Data Sheet

VB-909A/B
1 Tag No.
General
2 Operating Pressure(bar) 3.0

3 Quantity set 2
4 Size 1/2"
11 Type PVC Ball
13 Materials Body PVC
14 Seatrig PTFE
Valve
15 Stem PVC
16 Ball PVC
18
19 Type N/A
20 Action N/A
21 Connection N/A
Hydro Test 28 Shell Test ㎏f/㎠ -
Hydro.Test 29 Seat Leak Test ㎏f/㎠ -
30 Model Name PVC Ball
32 MFG'er A-SUNG PLASTIC VALVE CO., LTD.
Butterfly Valve Data Sheet

VF-902A~F VF-901A/B VF-903, 904, 905, 906

VF-907, 908, 909
1 Tag No.
General
2 Operating Pressure(bar) 0.45~4.0

4 Size 1 1/2" 3" 6"
11 Type Butterfly
12 Rating & End Connection ASME150#, Wafer
14 Disc A351CF8 A351CF8M
Valve
15 Seat EPDM
16 Stem A479T304 A479T316
17
19 Type N/A
20 Action N/A
21 Connection N/A
28 Shell Test kg/㎠ 15
Hydro Test
29 Seat Leak Test kg/㎠ 11
30 Model Name Butterfly
32 MFG'er CEPHAS PIPELINES
PVC Diaphragm Valve Data Sheet

VD-905, 906A/B, 907A/B VD-909 VD-908
1 Tag No.
General
2 Operating Pressure(bar) ATM~4.0
4 Size 3/4" 1 1/2" 2"
11 Type Weir type Diaphragm
12 Rating & End Connection ANSI150#, FF
13 Materials Body PVC
14 Cover PVC
Valve
15 Diaphragm PTFE
16 Sleeve BC
17 Bolt/Nut SS41(GALVANIZED)

19 Type N/A
20 Action N/A
21 Connection N/A
28 Shell Test kg/㎠ 7.5

Hydro Test
29 Seat Leak Test kg/㎠ 5
30 Model Name ↑MAKER STANDARD

32 MFG'er A-SUNG PLASTIC VALVE CO., LTD.
비 고
PNEUMATIC ON/OFF DATA SHEET SHEET NO. 1 OF 1
PROJECT NAME : MARAFIQ IWPP PROJECT TITLE : BUTTERFLY VALVE
1 TAG NO. XV-91203 XV-91204
2 SERVICE EFFLUENT PUMP RETURN EFFLUENT PUMP DISC.
GENERAL LINE NO. 100-WW-907-AA2-6" 100-WW-904-AA2-6"

3
4 ENCLOSURE CLASS
5 EQUIPMENT NO. 100-WW-M-PP-133A/B 100-WW-M-PP-133A/B
6 TYPE OF BODY BUTTERFLY BUTTERFLY
7 BODY SIZE 6" 6"
8 BODY TYPE WAFER WAFER
9 END CONN.& RATING ASME 150# ASME 150#
10 BODY MATERIAL A216WCB A216WCB
11 GLAND PACKING ACETAL ACETAL
BODY 12 AIR INLET SIZE 1/4" PT 1/4" PT
13 BONNET TYPE MFR STD MFR STD
14 DISK FORM ON-OFF ON-OFF
15 DISK MATERIAL A351CF8 A351CF8
16 SEAT EPDM EPDM
17 SEAT TIGHTNESS ANSI CL.Ⅴ ANSI CL.Ⅴ
18 FACE TO FACE (mm) 50 50
19 TYPE OF ACTUATOR DOUBLE DOUBLE
ACTU. 20 FAIL POSITION LAST POSITION LAST POSITION
2 2
21 AIR SUPPLY PRESSURE 4.5 kg/cm 4.5 kg/cm
22 GAGES NO NO
POSITIONER 23 INPUT SIGNAL NO NO
24 OUTPUT SIGNAL NO NO
25 AIR FILTER REGULATOR NO NO
26 HANDWHEEL & LOCATION YES YES
ACC'Y 27 SOLENOID VALVE NO NO
28 LIMIT SWITCH YES(OPEN/CLOSE) YES(OPEN/CLOSE)
29 VOLUME TANK NO NO
30 TRAVEL LIMITER NO NO
31 FLUID WASTE WATER WASTE WATER
32 FLUID STATUS
33 UNIT MIN NOR MAX MIN NOR MAX
34 FLOWRATE Nm3/Hr - -
SERVICE
CONDITIONS 35 INLET PRESS kg/cm2 3.0 3.0
36 SP. GR. 1.0 1.0
37 TEMPERATURE ℃ 40 40
38 CALC. CV
39 RATED CV
40 MANUFACTURER CEPHAS CEPHAS
MANUFACTURER ACTUATOR
41 HP-100 HP-100
MODEL NO.
NOTE
Doc. No.: EM-G-40-001-001
C.2.6.2.5 ELECTRIC, INSTRUMENTATION & CONTROL
- Unit Control Panel Drawing

UNIT CONTROL PANEL DIMENSIONAL OUTLINE AND

INTERNAL ARRANGEMENT
(Waste Water Treatment System)
2 Feb. 18. 2008 For Construction T.M.KIM M.S.CHOI K.J.BAIK
1 Oct. 31. 2007 For Construction T.M.KIM M.S.CHOI K.J.BAIK
0 Sep. 19. 2007 For Construction T.M.KIM M.S.CHOI K.J.BAIK
A Jul. 18. 2007 For Approval T.M.KIM M.S.CHOI K.J.BAIK
Project :
Project Co. :
EPC Contractor :
Vendor :
1/1 01-V201-002.xls
Doc. No.: EM-G-40-001-001
- Cabling and Tray Layout Drawing

INSTRUMENT CABLE DUCT AND

CABLE ROUTING DRAWING
A Jun. 04. 2007 For Approval T.M.KIM M.S.CHOI K.J.BAIK
Project :
Project Co. :
EPC Contractor :
Vendor :
1/1 01-V201-003.xls
Doc. No.: EM-G-40-001-001
- Configuration drawing for control system

CONFIGURATION DIAGRAM

A Apr. 19. 2007 For Approval T.M.KIM M.S.CHOI K.J.BAIK
Project :
Project Co. :
EPC Contractor :
Vendor :
1/1 12-V201-002.xls
Doc. No.: EM-G-40-001-001
- Single Line Diagram

SINGLE LINE DIAGRAM

(WASTE WATER TREATMENT SYSTEM)
2 Feb. 19. 2008 For Construction T.M.KIM M.S.CHOI K.JBAIK

1 Nov. 05. 2007 For Construction T.M.KIM M.S.CHOI K.JBAIK
0 Oct. 10. 2007 For Construction T.M.KIM M.S.CHOI K.JBAIK
B Sep. 14. 2007 For Approval T.M.KIM M.S.CHOI K.JBAIK
A Apr. 27. 2007 For Approval T.M.KIM M.S.CHOI K.JBAIK
Project :
Project Co. :
EPC Contractor :
Vendor :
1/1 WW-M-13-V201-001 COVER

Doc. No.: EM-G-40-001-001
- Schematic wiring diagram

SCHEMATIC WIRING BLOCK DIAGRAM


A Jun. 04. 2007 For Approval T.M.KIM M.S.CHOI K.J.BAIK
Project :
Project Co. :
EPC Contractor :
Vendor :
1/1 14-V201-002.xls
Doc. No.: EM-G-40-001-001
- Control logic diagram

CONTROL LOGIG DIAGRAM


1 Oct. 31 2007 For Construction T.M.KIM M.S.CHOI K.J.BAIK
A July. 18. 2007 For Approval T.M.KIM M.S.CHOI K.J.BAIK
Project :
Project Co. :
EPC Contractor :
Vendor :
1/1 18-V201-001.xls
Doc. No.: EM-G-40-001-001
- MCC Panel Drawing

MCC DRAWING
2 Feb. 19. 2008 For Construction T.M.KIM M.S.CHOI K.JBAIK

1 Nov. 05. 2007 For Construction T.M.KIM M.S.CHOI K.JBAIK
0 Oct. 10. 2007 For Construction T.M.KIM M.S.CHOI K.JBAIK
B Sep. 14. 2007 For Approval T.M.KIM M.S.CHOI K.JBAIK
A Jun. 04. 2007 For Approval T.M.KIM M.S.CHOI K.JBAIK
Project :
Project Co. :
EPC Contractor :
Vendor :
1/1 WW-M-08-V201-003 COVER

Doc. No.: EM-G-40-001-001
C.2.6.2.6 OTHERS
(Not Applicable)
Doc. No.: EM-G-40-001-001
C.2.6.3 OPERATING & MAINTENANCE INSTRUCTION
C.2.6.3.1 OPERATION AND MAINTENANCE MANUAL

Marafiq IWPP WW-M-40-V201-002 A
Title :
OPERATION & MAINTENANCE MANUAL

A Mar. 15, 2008 For Information J. W. Seo M. S. Choi K. J. Baik
Project :
Project Co. :
EPC
Contractor :
Supplier :
CONTENTS
1. GENERAL DESCRIPTION AND PRINCIPLE
2. OPERATION INSTRUCTION
3. NORMAL OPERATION
4. SYSTEM STOP
5. OPERATION CONTROL AND REPAIR
6. ALARM AND COUNTERMEASURES
7. MAINTENANCE MANUAL
7-1. CPI OIL SEPARATOR
7-2. CONDUCTIVITY ANALYZER
7-3. PH TRANSMITTERS
7-4. CHEMICAL DOSING PUMP
- NaOH DOSING PUMP
- HCl DOSING PUMP
7-5. CENTRIFUGAL PUMP
7-6. EFFLUENT PUMP
7-7. AIR BLOWER

1.GENERAL DESCRIPTION AND PRINCIPLE
1.GENERAL DESCRIPTION AND PRINCIPLE
1.1 Oily waste water treatment process
Oily waste water is mostly generated from S/T oil cooling facilities, generator
hydrogen cooling facilities, pumps thrust bearings cooling, air compressors, the
other oily waste water at sometimes, is generated from floor drainage of each
building and transformer areas.
The oily waste water collected in the oily waste water pond will be pumped to
CPI oil separator in which oil is separated through between separating plates by
the difference of specific gravity of water and oil.
The treated water will flow to chemical waste water pond for further chemical
treatment.
1.2 Chemical cleaning waste water treatment process.
Industrial wastewater treatment system is to treat all the wastewater including oily
water and chemical wastewater delivered from Plant to meet discharge limit before
transport to the Industrial Wastewater Treatment Plant (IWTP).
All drains possibly polluted by oil are collected in oily water collecting basin. With
the support of portable oil skimmer the oil layer is removed from the water. The
effluent from oily water collection basin (API) is pumped by oily water transfer
pump to the CPI oil separator. The waste oil and oil sludge generated from oily
water treatment system are corrected to the oil holding tank and oil sludge tank and
disposed of at the Royal Commission approved waste treatment/disposal facilities.
Treated oily water by CPI oil separator is discharged to waste water control basin.
The industrial wastewater from HRSG blowdown, GT evaporative cooler

blowdown, Regeneration wastewater of demineralization, Drains of chemical
system and Sampling system, and Treated oily water are transferred on demand by
pumps to the wastewater control basin. The collected waste water shall be re-
circulated / neutralized by HCl or NaOH dosing with mixing ejector and effluent
pump.
After completion of pH adjustment, the wastewater recirculation will be stopped,

and the neutralized water will be discharged by the effluent pumps to the holding
basin. The effluent from the holding basin will be discharged to Central Treatment
Facilities (IWTP) by effluent pumps.
A holding pond will retain the capacity of three days (72 hours) of industrial
wastewater production .
Wastewater retained in the ponds will be regularly discharged so that the ponds are
normally kept empty to provide containment for emergencies and to minimize
fugitive emissions.
Waste water control basin will be provided with level switch having Low Low, Low
and High High, High setting.
In case of Low level signal is occurred, effluent pump can be started and High High
level, Low Low level gives alarm at control panel, and HMI PC monitor.
effluent pump will be started/stopped manually as well.
Air blower for the mixing of waste water control basin will be operated according to
the operation to the operation sequence
effluent pump shall start at High level and stops at Low level of waste water control
basin and waste water holding basin
High High level and Low Low level gives alarm at control panel, and HMI PC monitor.
Hydrochloric acid or caustic soda will be injected according to pH Value of water for
adjustment. an air blower will provide an air to each basin for continuous mixing.
When pH of waste water in the disposal basin is not met the discharge limit, by pass
valve to waste water pond will be opened to return waste water to the prior basin while
disposal valve will be closed simultaneously.
3. NORMAL OPERATION
3. NORMAL OPERATION
3.1 Checking points before the service
3.1.1 Followings are what you have to check to the control panel before the
service.
1) Control air pressure : it should not indicate more than 4.5 kg/cm2G
2) Whether you have any problem in supplying service water
3) Whether you have any problem in supplying chemicals
4) Level of waste water control basin and waste water holding basin.
It should not indicate “Low”.
3.2 Operation waste water treatment system
3.2.1 Main operation select switch

- (HMI/DCS) Mode select switch
- When this switch is set to “HMI(DCS)” the waste water treatment system
can be operated at HMI(DCS) Monitor.
3.2.3 “OPERATION”
1) Set the operation select switch to “OPERATION”
2) Normal waste water pumps shall start at high level and stop low level of
normal waste water pond.
3) The other facilities (except sump pump and sedimentation basin drive
unit) are started when normal waste water pump start and stopped the
“Stand-by” signal is appeared on the switch.
4. SYSTEM STOP
4. SYSTEM STOP
4.1 Change the operation select switch to “STAND-BY” in order to put the units
(Pumps, Blowers) in a hold during automatic service and dewatering. Remember,
however, that frequent hold of the system can damage the quality of effluent and
water content rate of sludge cake that is should be avoided as much as possible.
4.2 The system can temporarily stop by the operating complexity of the level
switches and L/T.
5. OPERATION CONTROL AND REPAIR
5. OPERATION CONTROL AND MAINTENANCE
5.1 Waste water operation control and repairing

Below are the instruction that you should follow in order to make fine
maintenance of the waste water treatment system.
5.2 Operation control
5.2.1 Test of water quality

It is very important to understand the quality changes influent waste water
and effluent water.
Testing point Frequency
1) pH and suspended solid of influent 7/day
2) pH and suspended solid of effluent 7/day
3) Thorough analysis of raw water 3/month
5.2.2 Adjustment of chemical dosing pump stroke

You should adjust chemical dosing pump stroke according to change of
influent waste water quality and quantity.
5.3 Maintenance
5.3.1 Facilities
Facility Checking points Frequency Remark

1. Any leakage of the chemicals?
1/day
2. Any physical damage of the tank?
Chemicals tank 1/day
3. Any problems of sight glass for
1/day
the tanks?
1. Any functional troubles? 1/day
Rotating machine 2. Any unfamiliar noise and tremor from 1/day
(Pump & blower) the equipment?
3. Any leakage of oil and water? 1/day
1. Any sign of being overheated?
1/day
Motor 2. Any unfamiliar noise and tremor from
1/day
the motor?
1. Any equipment or facilities being
Others
corroded?
5.3.2 Electrical appliance
Facility Checking points Frequency Remark

1. Check the function of the valve.
1/day
2. Any leakage of air?
1/day
Automatic valve 3. Any leakage of water from
1/day
connections?
1/day
4. Check the air pressure.
1. Check the residual quantity. 1/month
Water quality
2. Any contamination of electrode
Analyzer(pH)
equipment ?
1. Any functional problem? 1/day

Flow meter
2. Any contamination or damages? 1/day
Pressure gauge 1. Any functional problem?

Not only each alarm is indicated on the HMI monitor but also alarm flickers and a bell
sounds at the same time. Flickers and bell can be stopped by pushing “Buzzer Stop”
button.
However the alarm can not disappear unless the cause of has been cancelled.
6.1 Waste water control basin 100-LT-91203/100-AT-91200 “Low Low” or

“High High”
6.1.1 Alarm will flicker at 100-LT-91203 High High .
6.1.1 Alarm will flicker at 100-AT-91200 Low Low or High High .
6.1.2 Countermeasures : effluent pump
Therefore this pump capacity & running condition check, and pH meter
interlock check.
6.2 Waste water holding basin 100-LT-91204 “Low Low” or

“High High”
6.3 HCl dosing tank 100-LT-91101 “Low Low”
6.3.1 Alarm will flicker at 100-LT-91101 Low point.

6.3.2 Countermeasures : HCl dosing tank inlet valve (VD905) check.
(open and close)
6.4 NaOH dosing tank 100-LT-91101 “Low Low”
6.4.1 Alarm will flicker at 100-LT-91101 Low point.

6.4.2 Countermeasures : - NaOH dosing tank inlet valve (VB912) check.
(open and close).
6.5 Air blower 100-PT-91207 Low Low” or

“High High”
6.6 In case of “Low Low” or “High High “signal of LT(100-LT-91100) is appeared.
6.6.1 Alarm will flicker when 100-LT-91100 Low Low or High High signal of
LT(100-LT-91100) is indicated.
6.6.1 Alarm will flicker when 100-PT-91103 Low Low or High High signal of
PT(100-PT-91103) is indicated.
6.6.2 Countermeasures : Oily waste water pump run & stop check and oily waste
water source check.
6.7 “High” signal of LS(100-LS-91101) of Oil sludge Tank

6.7.1 Alarm will flicker High of LS(100-LS-91101).
6.7.2 Countermeasures : potable waste oil transfer pump is manual adjustment
control.
6.8 “High” signal of LS(100-LS-91102) of Oil holding Tank
6.8.1 Alarm will flicker High signal of LS(100-LS-91102).

6.8.2 Countermeasures : potable waste oil transfer pump is manual adjustment
control.
7. MAINTENANCE MANUAL
7-1. CPI OIL SEPARATOR
(100-WW-M-OS-01)
OILY WATER SEPARATOE
CONTENTS
1. What is CJCPI System Oil Separator?
2. Principle of CJCPI System's OIL and Water Separation and Sludge Removal
3. CJCPI System Structure
4. CJCPI System Features
5. Safety of Oil Separator
6. Oil Separator Installation
7. Oil Separator Operation
8. Cleaning and Maintenance
9. Troubleshooting
CHEONJI ENGINNERING CO,.

1. What is CPI System Oil Separator?
CJCPI (Cheonji Ji Corrugated Plate Interceptor ) System Oil Separator separates oil from water at excellent
efficiency. It utilizes the pack which is designed on the basis of the diffrence in the specific weights of
water and oil and the liquidity of water and oil mixture to enhance performance.
The system provides top oil separating performance by almost perfectly separating very fine oily
particles with the filtering tank filled with oil absorbent.
2. principle of Oil and Water Separation and Sludge Removal of CJCPI System
CJCPI System has a pack of corrugated FRP plates mounted at 19mm intervals, at 45 °, in the Oil Separation
Tank When the oily water passes through the pack of corrugated plates, fine oil drops gather together
on the surface of the plates, forming large drops, and their inclreased buoyancy makes them rise
to the surface, and removed by the Pipe Skimmer at the edge of the surface, and the sludge comes
down to the bottom of the tank. through the creases on the Corrugated Plates.
CPI Pack is designed utuilizing the Stock's Law which governs all these phenomena, in more detail,
utilizing the difference in the specific weights. It is a top class Oil Separator with enhanced oil separation
as well as sludge removal.
3. CJCPI System Constitution
1) Sediment Tank(for sludge deposition)

2) Separating Tank(oil separation)
ｏ CPI Full Pack 1 SET
ｏ Pipe Oil Skimmer 1 SET
3) Filtering Tank
ｏ Oil Absorbent 22 Kg
ｏ Over Flow Device 1 SET
ｏ Cleaning Hole 1 EA
ｏ Distributing Dam 1 SET
4) Temporary Oil Tank

4. CJCPI System Features
1) Excellent Performance
ｏ CJCPI System is an excellent Oil Separator equiped with tens of specially designed corrugated FRP pla
which form a Pack, providing oil separating performance which is same as thousands of partitions.
ｏ The system consists with Sediment Tank, Separating Tank, Filtering Tank, and Temporary Oil Tank,
providing unrivaled performance in removing sludge as well as oil.
ｏ Efficiency is maximized with the 3-step separation of oil and sludge in water.
ｏ Top performance Oil Separator which has solved the problems of oil separation performance
and sludge removal completely.
ｏ Regardless of the oily contents in the mixed water, the concentration of insoluble oil can be lowered do
to 5ppm
2) Sediment Tank
ｏ Designed with sufficient space on the bottom to accommodate sludge deposit.
3) Separating Tank
ｏ CPI Pack is installed at 45˚. While passong through the Pack, not only the fine oil particles
but the sludge which was not deposited in the Sediment Tank can be removed.
ｏ The oil concentration in the water can be reduced down to 40~20 PPM.
ｏ Pipe Skimmer is provided at the edge of the surface to collect and remove the oil on the surface.
4) Filtering Tank
ｏ With the Oil Absorbent filler, oil concentration can be lowered down to 5ppm or even less.
ｏ Distributor, Overflow, and Cleaning Hole are provided.
5) Temporary Oil Tank
ｏ Temporarily stores the oil collected by the Pipe Skimmer. Water or sludge can be drained
through the nozzle on the bottom.
6) Can be designed in large scale and diverse system constitution
ｏ The system can be designed and fabricated in diverse constitution and dimensions in accordance with
instaliation space and requirememts.
ｏ Capacity can be easily readjusted with the number of Packs
ｏ Various combination of tanks is possible to meet the space and performance requirements.
7) Almost free from running cost
ｏ Due to the Gravity Flow system. CJCPI Oil Separator consumes no power.
ｏ No regular operator is required, since the system separates oil and sludge continuously with natural pres
ｏ No consumable parts except the Oil Absorbent
8) Semi-permanent
ｏ To prevent corrosion, steel structure of the CJCPI System is epoxy and top coated.
Pack is made with FRP corrugated plates and stainless casing, the lifecycle
of the system is almost permanent.

5. Safety of Oil Separator
1) According to the characteristics of the oil content, the Oil Separator System should be equiped
with appropriate vent, VOC removal equipment, or fire-fighting equipments.
2) When hot work is carried out near the Oil Separator for maintenance or other purposes, the workers have
to be instructed for fire prevention and safety, in addition to the fire extinguisher and safety measures.
3) The water and oil mixture may be hazardous to health, according to the kind of oil, therefore,
personal protective equipments, such as facial mask should be worn.
4) In explosive atmosphere;
a). All electric equipments must be explosion-proof certified. The equipments which are not
explosion-proof must be prohibited or replaced.
b). Maintenance works in explosive atmosphere require safety work permit from safety supervisor
c). Before electrical or hot work, sufficiently ventilate the space, remove all the risks of fire or explosion,
and conduct the work with the attendance of safety supervisor.
d). For maintenance work or replacement of electric devices, ensure to switch off the power.
If possible, complete the work outside and bring it in to install.
6. Oil Separator Installation
1) Environmental Conditions
a). The system can be installed indoor or outdoor, without vibration
b). Install the system on a level ground or structure which can support operative load.
c). At least 0.5m and 1m space have to be provided at sides and above respectively for maintenance work
2) Installation Procedure
a). Install Oil Separator on level ground or mounting frame.
b). Ensure the sytem is level, fix with anchors and set bolts
c). Connect inflow pipe with the inlet of the Oil Separator
d). At the oil drain tube of the Oil Tank, connect hose or pipe with at least 1/5 of slope to
facilitate discharge. Avoid bend, as possible.
e). Discharge water pipeline must be level or appropriately sloped to facilitate treated water discharge.
f). Install an isolation valve in the lower drain pipe and connect it to a basin or main drain line.
g). Drain pipe may clogged. For cleaning up, it is recommended to connect a compressed air line
in front of the isolation valve. Aerate before draining. .
h). Install Pump, Pressure Tank, and strainers in compliance with the system process chart.
The capacity of the Water Supply Pump must be suitable for the capacity of the Oil Separator.
If the capacity of the Pump is too large, friction and resistance in the flow control valve may
degrade oil separation effect.
i). Connect the Floating Oil Skimmer with pump. Ensure that the connecting hose is tight that
it will be fall off. Place the Oil Skimmer where most of the oil is. Adjust the submerging depth of
the Oil Skimmer inlet by adjusting the height of Ball with the nuts on top and bottom of the Bal.
j). Air Diaphragm Pump is recommended for feeding incoming water.

Centrifugal Pump degrades the oil separation efficiency, since the oil bubbles in the water
are btoken into very fine particles or emulsified.
k). Connect the primary compressed air line with the Pump(for Air Diaphragm Pump)
l). Conduct electrical wiring in accordance with the wiring diagram.
m). For automatic control using Level Switche, decide the high and low water level in the water basin,
and check that the Solenoid Valve is triggered at respective level.
7. Oil Separator Operation
1) Test Run
a). Check that the Oil Separator and other facilities, pipeline and electric wiring are all correctly installed and
connected.
b). Open the In & Out valves of the Oil Separator, In and Out valves of the Pump, and the discharge
valve of the Temporary Oil Tank. Kepp all other valves closed.
c). Check if there is any foreign matter or obstruction in the oil and water drain pipeline
d). After checking the system's readiness, open the top cover and fill up the Oil Separator with clean water
e). Check if there is leak at connections
f). Adjust the air pressure regulator at the Air Set to set the air prossure at 2~3 ㎏/㎠. While opening
the Air Valve slowly, start up the Air Diaphragm Pump to feed incoming water into the Oil Separator
g). Adjust the incoming water flow with incoming water valve
h). Let the opening of the Pipe Oil Skimmer face upward
i). When separated oil is gathered on the surface, readjust the opening of the Oil Skimmer so that
the separated oilcan be removed into the Oil Skimmer.
j). Adjust the slope of the Oil Skimmer to minimize the removal of water. When the oil separated
and gathered on the surface has been removed to a certain extent, have to opening of the
Oil Skimmer fce upward again to prevent water flow out through the Oil Skimmer pipe.
k). For Oil Separator equiped with Filtering Tank, check that water is well distributed by the Distributor.
If water cannot be evenly distributed, adjust the Distributor with the nuts on both ends
l). In case that the DAF device is installed, set the compressed air pressure at the Pressure Control
Valve at 6㎏f/㎠ and set the pressure at the Air Saturation Tank and Recycle Pump at 5~ 6㎏f/㎠
m). In case that the Floating Skimmer is installed, adjust the height of the Ball so that the opening
is at most suitable depth under the water for removing the oil on the surface.
n). After 20 minutes after starting up operation, check that the discharges meet the specifications
o). For all the troubles and/or problems during the test operation, consuct with the Supervisor.
Document the troubleshooting during the test operation and train the operator.
2) Operation
a). Recall the operating procedures learned during the test operation. Check power supply and
valve positions in turn. When every parts are checked to be all right, start up the Air Diaphragm Pump
b). While in operation, check the incoming water flow and overall operation conditions.
In case of trouble, refer to troubleshooting section.
c). Keep the opening of the Pipe Oil Skimmer face upwart until some oil is gathered on the surface.
Discharge oil by lowering the opening to the surface when appropriate.
d). If the oil gathered in the Temporary Oil Tank is kept for a long time, it may be rotten and make
bad smell. In such case, fill up the Temporary Oil Tank with water through the Pipe Oil Skimmer
to discharge the residual oil in the Tank.
e). Replace the covered opened during the test operation.
8. Cleaning and Maintenance
1) Weekly and Occasional Check

a). Check if there is thick oil or slduge layer on the surface of the Separating Tank. If so, remove it.
b). Check the discharged oil collecting drum. Replace it as appropriate.
2) 6 Monthe after Operation
a). Check and Replace the Oil Absorbent - Oil Separtor systems with Filtering Tank
* The fine oil particle which were not eleminated in the Separting Tank are removed while passing
through the Oil Absorbent filled in the Filtering Tank. The Oil Absorbent can absorb oil up to 15 times
of its weight, however, it is recommended to replace the the absorbent when it has absorbed oil by abou
10 times of its weight. Therefore, the replacing period may be earlier.
① When is the Oil Absorbent need to be replaced;
ｏ Open the filtering Tank cover for inspection. If the Oil Absorbent is as follows, replace it.
- Color is turned to black
- Differential pressure is generated in the Oil Absorbent, and water is overflowing
- Being used for nore than 6 months or 1 year
② Method of Oil absorbent Replacement
ｏ Stop Oil Separator operation
ｏ Completely discharge the water in the Filtering Tank
ｏ Open the Cleaning Hole on the side of the Filtering Tank
ｏ Take out all the Oil Absorbent, wash Tank inside clean with water
ｏ Close the Cleaning Hole, fill up Oil Absorbent according to the process capacity.
b). Cleaning up Sludge
* After about 6 months of operation, sludge is deposited on the deposition area of the Oil Separator.
Clean the sludge as follows;
* In case that incoming sludge is too much, clean up the deposited sludge more often to prevent
degradation of oil separtion efficiency.
① Stop Oil Separator operation
② Open up top cover
③ Operate the Scraping Oil Skimmer to clean up the surface.
④ Close all the drain valves of the Oil Separator.
⑤ In case that the compressed air line is connected to the bottom drain line of the Oil Separator;
- Open the compressed air isolation valve

- Open the drain valve of the Sediment Tank for a while, aerate the Tank, close the air isolation
valve. Open the valve at the end of the bottom drain line to drain.
- Close the valve which was opened for drain.
- In the above procedures, clean up the sludge in the Pre-Process Tank and Oil Seperator Tank
⑥ In case that compressed air line is not connected to the bottom drain line, open the valves of
the Sediment Tank, Pre-Process Tank, Oil Separator Tank, and Re-Separating Tank, in the said order, t
drain the OIl Separator completely.
⑦ After draining, eject high pressure industrial water to wash the sludge caught on the Pack
⑧ When cleaning is done, close all the drain valves. Fill up Oil Separator with fresh water.
⑨ Start up and operate the Oil Separator system.
⑩ It is recommended to set up cleaning cycle period according to the volume of sludge found in the first
9. Diagnosis and Troubleshooting

NO Trounle Cause Diagnosis Troubleshooting
1 Oil, Scum ① Foreign matter ① Check by opening top ① Remove foreign matter
floating is or rotten oil mass at cover. ② If oil content is too low, have the
not removed the Skimmer opening ② Open top cover, check opening of the Skimmer face upward, and
oil content in the incoming face it sideward when necessary
②Oil or Scup inflow water
is too small
2 Water overflow ① Treated water pipeline ① Check treated water drain ① Check if treated waterdischarge line is
over the Oil is clogged. ② Open top cover of clogged. Clean up as necessary
Separator ② Oil Absorbent has Filtering Tank. Check the status ② Replace old Oil Absorbent
been used too long. Differentia of the Oil absorbent
pressure is generated
3 Oil in the ① Oil ddrain line is ① Open the top cover of the Temporar ① Clean or replace clogged pipe
Temorary Oil clogged. Oil Tank. Check oil discharge. ② Clean up sludge
Tank overflows ② Sludge is deposited ② Check inside the Tank
above the drain line
4 Oil content ① More inout than ① Check flow rate of suction pump ① Readjust incoming flow
in the treated system process capacity ② Drain the water. Check ② Clean up sludge
water is higher ② Pack is clogged with sludge deposition ③ Replace Oil Absorbent
than standard sludge ③ Check Oil absorbent ④ Prevent soluble oil or surface active agent
③ Oil Absorbent has been ④ Check if overflow from incoming
used too long ⑤ Check bubbles or condition of
④ Overflow due to the incoming water
differential pressure in the Filtering Tank
⑤ Inflow of soluble oil or surface
active agent

7-2. CONDUCTIVITY ANALYZER
(WW-M-20-V201-002)
7-3. PH TRANSMITTERS
(WW-M-20-V201-002)
7-4. CHEMICAL DOSING PUMP
- NaOH DOSING PUMP

(100-WW-M-PP-03-A/B)
- HCl DOSING PUMP

(100-WW-M-PP-04-A/B)
7-5. CENTRIFUGAL PUMP
- OILY WATER TRANSFER PUMP

(100-WW-M-PP-05-A/B)
- PORTABLE WASTE OIL TRANSFER PUMP

(100-WW-M-PP-06-A/B)
PAGE 1 of 11
INSTALLATION, OPERATION & MAINTENANCE MANUAL
0. General
Your centrifugal pump will only give trouble free and satisfactory service on condi-
tion that it has been carefully erected and properly maintained.
We cannot accept responsibility for any damage ensuing from failure to observe
the recommendations contained in the present instruction manual.
The same applies if the pump or pumps are made to operate under operating
conditions which differ from those specified in our Confirmation of Order.
During the validity period of our guarantee, the pump should only be dismantled,
either wholly or partially, after previous receipt of our consent to such dismantling.
The site management is responsible for drawing the attention of our erection staff
to any local safety regulations which are in force, before erection commences.
0.1 Transport
When handling the complete pumping set onarrvial, sling the ropes under the pump and
motor as illustrated in Fig. (and not in the eyebolt of the motor)
Fig1. Pump and driver mounted on combined baseplate

PAGE 2 of 11
1. Erection
1.1 Foundation
Make sure the foundation has set quite firmly before placing the pumpimg set on it.
Then foundation bolts should be suspended in the baseplate.
1.2 installation
For silent running, the pumping set can be mounted on vibration - absorbint mountings,
and compensators can be fitted between the pump and the suction and discharge lines.
The pump should be levelled up with aid of a spirit level(placed on the shaft / discharge
nozzle) when it is placed on the foundation. The correct coupling gap between the two
coupling halves, as shown on the installation drawing, must be observed. Shims should
always be inserted in the immediate vicienty of the rag bolts (to the left and right of the
bolt), between the baseplate / foundtation frame and the foundation. If the distance
between foundation bolt holes exceeds 800mm, additional shims should inserted at
the centre. All shims should lie flush.
Fig. 2 Insertion of shims as required
Grout in the foundation bolts. When the mortar has firmly set, the foundation set, the
foundation bolts should be tightened firmly and evenly.
In the case of baseplates which do not have an aperture for pouring in the grout, only
the foundation bolts should be grouted in.
When grouting in the baseplate (after alignment, see section 1.3) use a non-shrinking
mortar as far as possble and make sure that no cavities subsist.
PAGE 3 of 11
1.3 Alignment of Pump and Driver

The pumping set can be considered correctly aligned if a staight edge placed axially
over the two coupling halves exhibits the same distance from the two stub shafts at all
points around the periphery. In addition, there should be the same gap between the
two coupling halves at all points around the periphary, themeasurement being effected
from the same measuring point in all cases. This is effected with the aid of feelers, a
gauge or a dial micrometer (see Figs. 3 and 4).
Fig. 3 Coupling alignment. with the aid of a gauge and straight edge
Fig. 4 Alignment of a spacertype coupling with the aid of dial micrometers
The max. permissible radial and axial deviations between the two coupling halves not
exceed 0.04mm.
1.4. Connecting the Piping

On no account should the pump be used as an anchorage point for the piping.
The suction lift line should rise towards the pump, whilst the positive suction head line
should slope downwards towards the pump. The piping should be anchored close to
the pump, and connected to the latter without transmitting any stresses or strains. The
weight of the piping must be loade onto the pump. The nominal sizes of the pipelines
must be at least equal to those of the pump nozzles.
Non - return valves or check valves (reflux arresters) and isolating valves should be
provided as required by the nature of the installation and of the pump.
Any thermal expansion of the piping must be compensated by s uitable means, so as
not to transmit any undue loading onto the pump.
PAGE 4 of 11
1.4.1 Auxiliary Connections

The auxiliary connections required on your pump (cooling, heating, sealing liquid,
flushing liquid etc.)are indicated on he installation drawing or piping diagram respecti-
vely, both as regards sizes and locations.
1.4.2. Vacuum Balance Line

When pumping liquid out of a vesselunder vacuum, it is advisable to install a vacuum
balance line. This line should lead back into the suction vessel at point above the
highest permissible liquid level.
An additional l ine connected to the pump discharge nozzle facilitates venting to the
pump before start - up.
2. Commissioning, Start-up and Shudown
2.1 Preparations prior to Commissioning
2.1.1 Lubricants
Grease - lubricated bearings
Grease - lubricated bearings are already pre-packed with grease before despatch.
Oil - lubricated bearings
The bearing bracket should be filled with HD20 QUALITY oil.
PAGE 5 of 11
Procedure :
Unscrew vent plug. Hinge down the reservoir of the constant level oiler, and fill in oil
through the vent aperture at the top of the bearing bracket until the oil level reaches the
vertical portion of the connection elbow (Fig.6). Then fill the reservoir of the constant
level oiler with oil and snap it back into operating position (vertical).
Replace vent plug. After a short time, check whether the oil level has sunk in the rese-
rvoir. The reservoir should always be kept filled.
If the vent plug is inaccessible or diffcult to get at, e.g. if the motor is installed on top of
the pump in "piggyback" fashion, the oil can be filled in through the connection elbow
of the constant level oiler.
Caution : The oil level should always be situated below the vent slot arranged at the top
edge of the connection elbow, and this slot should always remain perfectly dry.
I f the bearing bracket is not equipped with a constant level oiler, the oil level must
attain the centreline (halfway mark ) of the oillevel indicator arranged at the side of the
bearing bracket, and should be clearly visible.
2.1.2 Shaft seal

Check shaft seal (see item 4.2.1)
2.1.3 Priming the pump and Checks

The pump and the positive suction head line or suction lift line respectively must be
thoroughly vented and primed with the liquid pumped before start - up. The isolating
valve in the positive suction head line or suction lift line must be fully open.
All the auxiliary connections provided on your pump (flushing, sealing, cooling liquid
etc.) must be opened fully and the unimpeded flow of fluid must be ascertained. If
applicable, the isolating valve in the vacuum balance line mus be opened, and the
vacuum - tight isolating valve "E" must be closed (Fig. 5).
2.1.4 Checking direction of Rotation

The direction of rotation must correspond with that indicated by the arrow arranged on
the pump. This can be checked by switching on the motor then switching it off again
immediately.
Mount the coupling guard.
PAGE 6 of 11
2.2 Switching On
Always keep the isolating vlave in the discharge line closed when switching on the
pump. Only when the pump has attained full operating speed should the discharge
valve be cracked open slowly, then adjusted to the operating point conditions.
Caution : When the operating temperature has been attained, and / or in the event of
leakage, pull the connecting bolts between lantern and casing tight, after having
switched off the pump.
2.3 Switching Off

Close isolating valve in discharge line.
If there is a non-return valve or check vlave incorporated In the discharge line, the
isolating valve can reman open, provided that a back pressure is present in the line.
Switch off driver. Observe the pumping set running down to a standstill smoothly and
evenly.
If the pumping set is shut down for a prolonged period, the isolating valve in the
positive suction head line should be closed. Close the auxiliary connections, but only
turn off the cooling liquid supply (if applicable) after pump has cooled down. On
pumps which operate under vacuum on the suction side, the shaft seal must be fed
with sealing liquid even when the pump is stationary.
In case of frost or of prolonged shutdwons, the pump and cooling compartments (if
applicable) should be drained of otherwise protected against freezing.
3. Maintenance and Lubrication
3.1 supervision of Operation

The pump should run smoothly, quietly and free from vibration at all times. It should
never be alowed to run dry.
Avoid prolonged running against a closed discharge valve. The bearing temperature
may be allowed to attain up to 50℃ above ambient temperature, but it should exceed
+80℃. Make sure that the oil level is adequate (see section 2.1.1).
The isolating valves in the feed lines must not be closed while the pump is running.
A soft - packed stuffing box should drip slightly when the pump is running. The stuffing
box gland should only be tightened lightly.
PAGE 7 of 11
Any standby pumps installed should be operated once a week, by switching on and
switching off again immediately, to ensure that they are always kept in good condition
for instant start - up in an emergency. The proper functioning of the auxiliary connecti-
on should be checked.
When signs of wear become apparent on the flexible coupling elements, these
components should be replaced by new ones in good time.
3.2 Lubrication and Renewal of Grease and Oil Fills
3.2.1 Lubrication
The antifriction bearings are either grease or oil-lubricated (by mineral oil). See item
4.2.1.4 for lubricant quantities required.
3.2.2 Renewal of Grease Fill

In the case of grease - lubricated antifriction bearings, the initial grease fill should last
for 3000 hours of operation approximately, but should be renewed after 2years at the
latest. See 4.2.1.4.
Greasw quality :
Use a good quality lithium soap base ball an droller bearing grease, free of resin and
acid, not liable to crumble, and possessing rust preventive qualities. Its penetration
number should be situated between 2 and 3, corresponding to a worked penetration
of 220 to 295mm /10. Its drop point should not be less thant 175℃
3.2.3 Oil Change

The first oil change should take place after the first 300 hours of operation, and
subsequent oil changes should be carried out once every 3000 hours of operation.
Procedure :
Unscrew oil drain plug beneath the constant level oiler (or beneath the oil level
indicator) and drain off the old oil, when the bearing bracket is empty, screw in the oil
drain plug again, and fillin fresh oil in accordance with section 2.1.1.
PAGE 8 of 11
4. Special Prescriptions and Recommendations
4.1 General Prescriptions and Recommendations

Caution : Before commencement of dismanting, the pump must be safeguarded in
such a way that it cannot be accidentally switched on.
The isolating valves in the positive suction head line or suction lift line and in the
discharge line must be closed.
The pump casing must have cooled down to ambient temperature.
The pump casing must be drained and pressureless.
Dismantling and reassembly should always be carried out with the aid of the relevant
sectional drawing.
4.2 Dismantling
1. On oil-lubricated pump bearings :
Drain off the oil as described in section 3.2.33
2. Remove coupling guard.
3. Dismantle coupling spacer sleeve, if the coupling is of non - spacer type, remvoe
the motor.
4. Disconnect and remvoe all auxiliary connections (if applicable).
5. Unscrew baseplate fixing bolts on support foot 183.
6. Attach a rope loop tautly to the top stay of the bearing bracket.
7. Unscrew and remove hex. Nut 920.1 and pull the bearing bracket, together with
shaft, stuffing box housing 451 and impeller 230 out of the volute casing.
8. Unscrew socket head cap screw in the coupling hub, and pull the half coupling off
the pump shaft with the aid of an extractor device, and remove key 940.1.
9. Unscrew nut 920.3 or 920.6 or socket head screw 914 respectively. On pump
sizes 125-500 abd 150-500 to 300-500, these items are secured by LOCTTE 74.
In certain cases it will be necessary to heat them up to 250 ℃ approx. in order to
siacken them, after which they should immediately be unscrewed and
removed (hex. Nut or socket head screw). Remove spring washer 930 and
washer 550. 1 if applicable, and straining disc. 550 on pump sizes 200-250,
250-300 and 300-340, and pull off impeller 230, and remove key 940.2
10. Unscrew hex. Nut 920.2 on stuffing box gland 452 and slide stuffing box gland
452 in the direction of bearing bracket 330. On pump sizes 32-125 to 125-400,
and 150-200 to 150-400, remove split stuffing box r ing 454 from stuffing box
PAGE 9 of 11
housing 451.
Remove stuffing box packing 451 together with throat ring 457 on pump sizes
equipped with shaft units 25/1 and 25, also lanterm ring 458 if applicable.
11. On pump sizes 125-500, 150- 00, 200 - 400, 200 - 500, 250 - 400, 250 - 500,
300-340 to 300-500, unscrew hex. Nut 9204. Loosen stuffing box housing 451
out of its centering in the bearing bracket 330 and pull it off shaft 210.
12. In the case of a c ooled stuffing box, also remove cooling compartement cover
165 (take care not to damage O-rings 412.1 and 412.2 and flat gasket 400.3
respectively).
13. Pull shaft protecting sleeve 524 and thrower 507 off the shaft.
14. Remove both bearing covers 360 by unscrewing the hex. head bolts, carefully
drive shaft 210 out of bearing bracket 330 by gentle taps with a hammer, and
remove deep groove ball bearing 321 from the shaft (in the case of pumps fitted
with shaft units 55/1, 55/2, 55/3 and 65/1 also remove Nilos rings 500.1).
4.2.1 Shaft Seal
4.2.1.1 soft-packed Stuffing Box

The packing supplied loose with pump should be inserted as stuffing box packing
(unless the pump was supplied with stuffing box already packed). The stuffing box
gland should be t ightened lightly and evenly. It must be possible to rotate the pump
rotor by hand without effor.
4.2.1.2 Dismantling of Mechanical Seal

It is necessary to dismantle the pump in order to fit a new mechanical seal.
After removal of sealing cover 471, cylindrical pin 562 and f lat gasket 400.3, the
individual mechanical seal components are removed from the shaft or from the sealng
cover respectively.
Before assembly, clean shaft sleeve 523 or shaft protecting sleeve 524 respectively,
and if necessary touch up furrows or scratch marks with a polishing cloth. If the
furrows or indentations still remain visibl e after polishing, fit a new shaft sleeve or
shaft protecting sleeve. Clean the seat of stationary seal ring in the sealing cover471.
PAGE 10 of 11
4.3 Reassembly
The pump should be reassembled in accordance with the best engineering practice.
The fits of the individual components should be coated with graphite o r similar
substances before assembly. This also applies to screw threads. O-rings and radial
sealing rings should be inspected for singns of damage and replaced by new ones if
necessary. Flat gaskets should in principle always be replaced by new ones, and the
thickness of the old gasket should be scrupulously observed.
Reassembly proceeds In reverse sequence to dismantling. The following points
should be carefully observed :
1. Only use the bearing types and sizes specified in the section "Bearings".
The bearings should be preheated in an oil bath to 80 ℃ approx. And slipped onto
the shaft until they abut against the shaft shoulder. In the case of grease -
lubricated bearings of shaft units 45, 55/1 to 55/3 and 65/1 (see section 4.2.1.1)
the bearings should be mounted together with the Nilos rings 500.1 until they abut
against the shaft shoulders.
Fill the grease - lubricated bearings with grease ; see sections 3.2.2. And 4.2.1.4.
See sections 2.1.1 and 4.2.1.4 in respect of oil-lubricated bearings.
Oil - lubricated bearings fitted on shaft units 55/1 to 55/3 and 65/1 are sealed at
the bearing covers 360 by Virings 411.4. These V-rings should in principle be
replaced by new ones when the pump is dismantled, or when the bearings are
mounted. Before mounting, the V-rings and their s eat on the shaft should be
degreeased. The back of the V-ring should lie against the bearing, and the
sealing lip s should point towards the bearing cover. The pre-stressing of the
sealing lip to the bearing cover should amount to 2mm approx.
2. If the sealing gap between impeller neck and casing wear ring is eroded, and the
sealing gap therefore exhibits an excessiv e clearance, the casing wear rings
(502.1, and if applicable 502.2) must be renewed. "As new" clearance between
casing wear ring and impeller : On pumps equipped with shaft units 25/1 to
45:0.3mm on the diameter : on pumps equipped with shaft units 55/1 to 55/3 and
65/1 : 0.4mm on the diameter, see section 4.2.1.1.
3. The nuts for the attachment o f the impellers on the shafts of pumps equipped with
shaft units 55/1 to 55/3 and 65/1 should be secured with LOCTITE 74(see section
4.2.1.1.)
The screw threads on the nut and shaft must be dry and free from grease.
Do not use petrol or naphtha to clean and degrease the threads : only use trichlo-
PAGE 11 of 11
roethylene or a similar grease solvent.

Apply the LOCTITE 74 to the shaft screw thread drop by drop, and tighten the
impeller nut. The hardening time amounts to 1 to 2 hours approximately at 20 ℃
and to 15 minutes approximately at 120℃. The hardening time can be
shortened therefore by warming up of the parts to be secured. See the
appropriate sections of the present instruction manual for the reassembly of the
pumping set, coupling alignment and re-commissioning of the set.
4.3.1 Assembling the Mechanical Seal

The following instructions should be carefully observed when assembling a mechani-
cal seal :
Always proceed with the greatest care and cleanliness when assembling the seal, to
ensure trouble-free operation.
The protection cover on the rubbing faces of the seal should only be removed
immediately prior to assembly.
Avoid any damage to the rubbing faces and to the O-rings, and to flat gasket 400.3.
During assembly, shaft sleeve 523 or shaft protecting sleeve 524 respectively can be
coated with oil to reduce friction.
Caution : O-rings of EP rubber must under no circumstances be allowed to come in

contact with oil or grease. In order to facilitate assembly, glycerine or water can be
used as a coating medium.
The stationary seal ring should always be pushed home into the seal coverplate by
hand or finger pressure only, and a uniform pressure should be applied across its
circumference. When fitting O-rings with a double teflon sheathing, make sure that
the butt joint of the outer sheath points in the direction of assembly
7-6. EFFLUENT PUMP
- EFFLUENT PUMP
(100-WW-M-PP-01-A/B)
- EFFLUENT PUMP
(100-WW-M-PP-02)
page: 1/18
INSTALLATION, OPERATION & MAINTENANCE

MANUAL
KJI K-SERIES SUBMERSIBLE PUMPS
page: 2/18
TABLE of CONTENTS
1. About this Manual

2. General Data
2.1 Pump code designation
2.2 Maximum operating conditions
2.3 Safety Precautions
3. Carriage & Transport
4. Storage
4.1 Warehouse storage
4.2 Storage in the pit-system not in use
5. Installation
5.1 Points for attention during installation
5.2 Cable joints
5.3 Wet pit ADC installation
5.4 Dry pit installation
5.5 Portable installation
5.6 Horizontal installation
6. Commissioning & Operation
6.1 Initial Examination
6.2 Pre cautions
6.3 Insulation check
6.4 Control panel wiring
6.5 Thermal protection wiring
6.6 Changing the direction of rotation
6.7 Level switch & General wiring
7. Maintenance, Inspection and Overhaul
7.1 Maintenance
7.2 Inspection
7.3 Overhaul
8. Trouble Shooting
page: 3/18
1. ABOUT THIS MANUAL
Thank you for purchasing our products. This manual is designed to help you achieve the
best results from our products in terms of longevity, efficient usage and maintenance.
All users should read and be familiar with the contents of this manual.
All faults resulting from failure to install or maintain our product as described in this hand-
book will be deemed to be faults arising from misuse of the product not covered by war-
ranty.
For any clarification required regarding the contents of this manual, please contact your lo-
cal KJI office.
2. GENERAL DATA
2.1 Pump code designation.
S 200 K S E 37 4 T 3
Volatage : 2=220V,230V / 3=380V / 4=415V,460V upto 6600V
Phase : S=Single Phase, T=Three Phase
Number of Poles : (Motor Synchronous Speed at 50Hz)
2=2850rpm, 4=1450rpm, 6=950rpm,
8=720rpm, 10=580rpm...etc
Motor Output in kW : (Horsepower Output=kW x 1.341)
Impeller Type : E=Enclosed, O=Open, V=Vortex,
SV=Semi-Vortex, PL:Propeller, M=Mixed
Pump Type : S=Sewage, W=Wastewater, D=Drainage,
A=Agitator, R=Aerator, M=Mixer
Manufacturer's Designation : K=K-Series
Discharge Size in mm
Materials of Construction : Blank=Standard Construction
S=All Stainless Steel, B=All Bronze
2.2 Maximum operating conditions.

The K-series submersible pumps are designed for pumping of unscreened wastewater in
municipal and industrial installations and for low to medium density sludge pumping in
sewage treatment plants. The pumps are also suitable for various raw water pumping du-
ties where the conditions call for submersible pumps to be installed. Different pump ma-
terial specifications are available for use in corrosive liquids.
Pump usage is restricted by the following ambient conditions used as design criteria lim-
its:
- Maximum ambient and pumped liquid temperature is 40℃
- Storage temperature range is – 20℃… + 50℃
- Maximum allowable voltage fluctuation is ± 10% ~5% of nominal voltage
page: 4/18
- Maximum submergence is 20 m.
ATTENTION
Usage of the pumps in installations where conditions exceed those allowed in the pump
specifications may lead to pump malfunction and damage.
2.3 Safety Precautions
This pump contains hazardous moving parts. To prevent risk of injury, disconnect power
before servicing. Never put fingers near impeller when pump is connected to a power
source.
Installation should be performed by technicians with the appropriate qualifications as re-
quired by local legislation.
This pump has not been approved for use in swimming pools and it should not be in-
stalled in this type of application.
Do not work alone. Use proper safety equipment including antiseptic masks if necessary.
Ensure that there is no toxic or explosive gas in the wet well before entering or welding
or using electric tools.
Use approved lifting equipment and slings and do not stand under the pump while it is
being lifted. The cable is not designed to lift the pump and the pump must not be ma-
noeuvred by use of the cable.
Ensure the cable particularly the exposed end is kept dry during installation.
The use of an earth leakage circuit breaker is highly recommended and may be manda-
tory under local regulations. Please check local requirements.
3. CARRIAGE & TRANSPORT

During transportation the pump should be secured in such a manner as to avoid shocks
which may damage the pump.
Handle the pump carefully. Use the lifting eye provided or slings the pump from the body
and moves the pump with the aid of a hoist or proper handling equipment.
The pump should never be moved by the cable. There is a high possibility of damage
which may result in an electric short and risk of shock. The cable and cable inlet may be
damaged leading to loss of water tightness and subsequent severe damage to the motor.
4. STORAGE
4 .1 Warehouse Storage
The warehouse must be free of excessive humidity, corrosive gases or vapours and free
from vibration which might damage the pumps.
page: 5/18
Store the pumps in a vertical position on a pallet or stand to keep the pump off the floor
and facilitate easy removal.
The cable should be coiled and the open end should be tightly sealed with waterproof
plastic and tape or a cable cap to prevent the penetration of moisture which may reach the
motor and cause severe damage to the windings.
All unpainted surfaces should be given a light coat of oil or grease to prevent corrosion.
If new pumps are to be stored for longer than 2 months the pump impeller should be
turned by hand every 2 months to prevent the mechanical seal faces from bonding whilst
dry. Failure to do this may result in seal damage when the pump is eventually started.
4.2 Storage in the pit-system not in use
If an installed pump is not in operation for an extended period of time, the insulation re-
sistance should be measured and the pump runs for 30 mins each month.
If the pump cannot be run due to lack of water in the sump it should be inspected and
turned over by hand each month & prior to being put back into service. If the insulation
resistance drops below 10 Mega-Ohm, contact your local KJI office.
The power source must be shut off and isolated at the control panel when the pump is not
in service
If the pump is disconnected from the control panel when not in service, the cable end
should be tightly sealed.
5. INSTALLATION
5.1 Points for attention during installation
Check that the dimensions of the sump are correct and large enough so that the pump can
be installed and removed for servicing.
Thoroughly clean and remove all rubbish from the sump and general installation area to
prevent clogging the impeller causing possible motor failure.
Check the accessories and controls are complete.
Carry the pump only as described in Chapter 3.
If the pump is being installed freely on soft bed, a support of bricks beneath pump bottom
is required to prevent the pump sinking into the mud. (see fig. 1)
fig. 1
page: 6/18
To prevent mechanical damage, all cables laid under ground must be properly installed in
underground electrical conduit specifically designed for this purpose, cables must not be
installed directly in the ground or in concrete.
(see fig. 2).
fig. 2
The pump must be earthed by connecting the earth (green) wire. Verify the grounding
continuity by checking that the grounding wire (green, labelled as “E”) is electrically
conductive with the bolt on the motor (paint to be stripped).
Ensure all electrical cables are securely supported and that there is no loose cable which
could be sucked into the pump inlet.
After installing the pump, secure the lifting chain or wire rope to a wall or other rigid sur-
face, outside of the pit, to prevent submerged in wastewater.
5.2 Cable Joints

If it is necessary to extend the pump supply cable ensure that the cross sectional area of
the extension cable used keeps sufficient cross sectional area to absorb voltage drop. En-
sure that the cable joint is waterproof and secure.
Connect each pair of wires (R-U, S-V, T-W) using a Sleeve Joint and staggering the
joints as shown below in fig. 3.
fig. 3
Primary Insulation layer:
Paste each individual wire joint with glue and wind with a strip of natural rubber.
Then wind with waterproof vinyl.
page: 7/18
Secondary Insulation layer:

Gather together all the individual wires into one cable and repeat the above insulating
procedure on the complete cable ensuring that the insulation covers the original cable in-
sulation at both ends by a minimum of 220mm.
The thickness of the joint must be less than twice the original cable diameter.
5.3 Wet pit ADC installation
In the Wet pit installation, the pump is installed on the

Automatic Discharge Connection (ADC) and operates
completely or partially submerged in the pumped liquid.
fig. 4
In addition to the pump the following items are required:

- Guide bars consisting of two hot dip galvanized or stainless steel pipes.
- Sliding Bracket for attaching the guide bars to the access frame or the upper part
of the sump.
- Level regulators or other control equipment for start, stop and alarm.
- Cable holder for holding the cable and regulating the height of the level regulators.
- Access frame (with covers) to which the Sliding Rail supporter and cable holder
can be attached.
- Discharge connection for connecting the pump to the discharge line. The dis-
charge connection has a flange which fits the pump casing flange and a bracket for
attaching the guide equipment.
- Bushes for vibration damping between the guide bars and the discharge connec-
tion.
Instructions
- Provide a barrier around the pump pit, for example a guardrail.
- Arrange for a cable between the sump and the electric control box.
- Make sure that the cables are not sharply bent or pinched.
- Place the access frame in position.
- Align the access frame so that it is horizontal and then grout it in place.
Grout the anchor bolts in place. Be careful when aligning and positioning the dis-
charge connection in relation to the access frame.
- Place the discharge connection in position and tighten the nuts.
- Secure the guide bars in the bracket.
- Check that the guide bars are placed vertically by using a level or a plumb line.
- Connect the discharge pipe to the discharge connection.
- Bolt the cable holder to the access frame. Thread the level regulator cables
through the holes in to the cable holder and adjust the height of the level regulators.
- Protect bolts and nuts with corrosion preventive compound.
page: 8/18
- Lower the pump along the guide bars.
- Fasten the lifting chain (stainless steel) on the access frame and the cables on the
cable holder. Make sure that the cables can not be sucked into the inlet of the
pump.
- Support straps are required for deep installations.
- Run the cables up to the electric control box.
- Clean out debris from the sump before starting up the station.
The pump can be hoisted up along the guide bars for inspection without any connections
having to be undone.
5.4 Dry pit installation
In the Dry pit installation, the pump is installed in a

Stationary position in a dry well next to the wet
sump.
The pump has a watertight motor and will therefore
not be damaged in the event of flooding.
The pump is equipped with a cooling jacket.
fig. 5
In addition to the pump, the following items are required:

- Plate and anchor bolts for anchoring the pump to a concrete base.
- Base stand and suction connection are integrated.
- Bolt the suction cover to the concrete base by means of four grouted-in anchor
bolts.
- Bolt the pump to the suction connection.
- Check that the pump is vertical.
- Connect the motor cable, suction line and discharge line.
Make sure that the weight of the pump does not bear on the system piping.
5.5 Portable installation
In the Portable installation, the pump is transportable

and intended to operate completely or partially sub-
merged in the pumped liquid.
The pump is equipped with a connection for hose or
pipe.
The pump stands on a base stand.
fig. 6
page: 9/18
WARNING! Watch for the starting jerk which can be powerful.
5.5 Horizontal installation
In the Horizontal installation the pump is installed in

a horizontal position on a support stand and a suc-
tion pipe is connected to the inlet pipe.
The pump has a water tight motor and will therefore
not be damaged in the event of flooding.
The pump is equipped with a cooling jacket.
fig. 7
In addition to the pump the following items are required:

- Support stand for anchoring the pump to a base.
- Shut-off valves to permit the pump to be removed for service.
- Level regulators or other control equipment for start, stop and alarm.
WARNING! The risk of freezing is particularly great at certain Dry pit or Horizontal
installation.
6. COMMISSIONING & OPERATION

6.1 Initial Examination
Physically inspect the pumps for any signs of transport damage, paying particular atten-
tion to bolted joints and the cable if fitted.
Confirm that the details on the name plate of the pump agree with the ordered product
paying particular attention to voltage, frequency and starting method.
Check that all accessories and spare parts are included as described in the commercial in-
voice and purchase order.
6.2 Pre-cautions
After installing the control panel and pump, connect the power supply and carry out the
following procedure:
6.2.1 Check the input voltage with a Multi-Tester. Ensure it complies with the voltage
of the product.
fig. 8
page: 10/18
6.2.2 Check the insulation resistance with a Mega Tester to ensure it is over 10 Meg-Ohm.
(Refer to section 7.2 WIRING CHECK).
fig. 9
6.2.3 Ensure that all cables from the pump including sensor cables have been securely
connected to the appropriate terminals in the control box.
6.2.4 Check that the Pit or Sump is clean and free from rubbish.
6.2.5 Start the pump using the following sequence of events.
- Open the gate valve.
- Set the THR and Timer. (For Star-Delta starting, set the timer to 7 – 9 seconds
and set the THR to the rated current).
- Turn on the main supply isolator in the control panel. Set the selector switch to
manual and jog the pump by momentarily starting it before fully starting.
- Check that the direction of pump rotation is anti clockwise when viewed from
above the motor fan cover, (clockwise when viewed looking at the impeller). If
rotation is in the wrong direction correct as per section 6.6.
- Start the pump and read the current variation while opening the discharge valve
slowly. Check if the current is within the rated current of the pump with the dis-
charge valve fully open.
- If the current exceeds the rated current, record the voltage and current then stop
the pump. Check the system and provide the details listed below to KJI. (See fig.
12)
- The current and voltage during operation
- Nature and viscosity of the liquid
- Piping layout and configuration (H1,H2,H3,H4. Number and type of all
bends valves tees and fittings.
- Diameter and total length of the pipe
page: 11/18
fig. 10
- If the operating current is within the rated current, monitor the variation over 1 hr
of continuous operation. If it remains stable stop the pumps and set the level
switch positions to complete commissioning.
6.3 Insulation Check

This section describes how to check for correct wiring and how to identify the individual ca-
bles if the original tags have been removed during installation.
6.3.1 Insulation check of Power Cable Wiring

6.3.1.1 For both DOL and SD start ensure that the insulation resistance between each
phase and earth exceeds 10 Meg-Ohm
6.3.1.2 Direct On Line (D.O.L) Connect one of the three phase wires to the Earth
Link of a Mega Tester and measure the insulation resistance of the remaining
two wires. The insulation resistance should be less than 1 Meg-Ohm (see fig
11 below). If not, to avoid motor damage do not operate the pump.
6.3.1.3 Star-Delta Starting Connect one of the six wires to the Earth Link of a Mega
Tester and measure the insulation resistances between the remaining five
wires and attach a phase symbol as shown below. The measured resistances
are interdependent on each of the phases being measures and only one reading
should be 0 Meg-Ohm (see fig. 11 below). If not to avoid motor damage do
not operate the pump.
DOL STARTING SD STARTING

fig. 11
page: 12/18
6.3.1.4 When checking pumps wired Star-Delta to D.O.L or Reactor, Follow the ta-
ble below.
U,Z (1,6)--Æ R
V,X (2,4)--Æ S
W,Y(3,5)--Æ T
6.3.2 Insulation check of Sensor Wiring

6.3.2.1 Motor Protection Sensor
There are two wires, both white and the identification marking is TP (Ther-
mal Protection).
Connect one of the wires to a Multi Tester. The resistance measured must be
0 Ohm.
In any case, do not use Mega Tester.
If measured by Mega Tester, the sensor might be damaged and would
not operate properly.
6.3.2.2 Leakage Sensor
There are two wires, both black and the

identification marking is SS (Seal Sensor).
The resistance measured with a multimeter
should be over 20 Kilo Ohm. (Do not use
Mega Tester for this test).
fig. 12
6.3.2.3 Bearing Temperature Sensor
There are two wires, both red and the iden-

tification marking is BS (Bearing Sensor).
The resistance measured with a Multi-
Tester should be between 100 Ohm-120
Ohm. Tested by Multi Tester. (Do not use
Mega Tester for this test).
fig. 13
page: 13/18
6.4 Control Panel wiring
6.4.1 Wiring of Inlet, Outlet and Motor Protector
6.4.1.1 Direct On Line (D.O.L)
fig. 14
6.4.1.2 Star – Delta
fig. 15
page: 14/18
6.5 Thermal Protection Wiring

Most K-series control systems are equipped with thermal protection. There are two types
one is installed in the motor and the other in the control panel (Except for KP type).
POSI- CONTROL OUT- PROCESS WIRES

TION TYPE PUT
Under When overload current flows,

In Motor Current Control 3.7 kW motor protector stops pump. Not exposed
If motor temperature rises above
In Control Thermal Control Over 100oC the device operates and 1.25 – 2.0 sq
Panel 5.5 kW disconnects the circuit in the Con- (White)
trol Panel.(for B Class Insula-
tion).
6.6 Changing the Direction of Rotation

To change the direction of rotation, interchange two of the phases in the control panel as
shown below.
6.6.1 Direct On Line.
fig. 16
6.6.2 Star-Delta
fig. 17
page: 15/18
6.7 Level switch & general wiring
6.7.1 Level switch & general wiring for general drainage purposes to operate one pump
automatically.
fig. 18
fig. 19
page: 16/18
7. MAINTENANCE, INSPECTION AND OVERHAUL

7.1 Maintenance
Since the life of the pump depends largely on the operating conditions, daily inspection and
periodic servicing are strongly recommended to guarantee maximum product lifetime.
7.1.1 Current and Voltage

Check the pump current and voltage. If the ammeter reading exceeds the rated value, or is
far lower than rated value, there is a problem with the pump. Voltage should be stable
within (plus minus) 10% of the rated value throughout the operational period.
7.1.2 Vibration
Check that the pump is operating smoothly and without vibration
7.1.3 Discharge Pressure and Flow Rate

Check the discharge pressure and flow rate (If flow meter is provided) at least once a
month. Declining performance can be indicative of the need for overhaul. Regardless of
performance the pressure and flow rate should be stable and rapidly changing output or
pressure is indicative of system problems on the suction or delivery side.
7.1.4 Insulation Resistance

Check the insulation resistance of the motor at least monthly.
If the value of the insulation resistance has declined sharply from the previous reading this
is indicative of impending insulation failure and the pump should be scheduled for service
even though the insulation resistance may still be over 10 Mega-Ohm.
7.2 Inspection
Under normal operation the pump should be removed from the pit and inspected once per
year.
Under severe operating conditions where sand, fibrous material and solids are present this
should be done once per month.
The standard inspection procedure is summarized below.
7.2.1 Pump Removal

Loosen the bolts/nuts of the discharge piping so that the seal is broken.
Hook the lifting chain on the motor driven hoist or chain-block through the pump lifting
eye and support the load of the pump.
Remove the bolts/nuts of the discharge piping and lift the pump out of the well with the
hoist.
7.2.2 Inspection Procedure

7.2.2.1 Mechanical Seal
Check the resistance of mechanical seal sensor with Multi-Tester as shown over-
leaf.
Do not use a Mega Tester.
This will damage the control circuit.
page: 17/18
fig. 20
7.2.2.2 Oil Replacement

After checking the resistance of seal sensor, replace the oil in the oil chamber.
First unscrew the oil inlet plug and tilt the pump towards the horizontal position
with the plug hole facing downwards in order to drain the oil.
If the drained oil is contaminated or opaque, this is indicative of impending me-

chanical seal failure & the mechanical seal should be replaced.
Replace the oil with fresh oil injected through inlet oil plug hole.
Recommended oil is Lubrication Oil ISO VG 32, Mobil DTE 24, Turbine Oil 90
or equivalent.
7.2.2.3 Inspect Impeller and Wear Plate

Check the impeller and wear plate for excessive clearance. Replace or repair as
necessary.
Recommended clearance is 0.5mm to 0.9mm.
7.3 OVERHAUL
Pumps requiring overhaul should be repaired by an authorized KJI service work

shop.
Normal overhaul includes,
7.3.1 Disassembling and cleaning of pump.
7.3.2 Inspection and overhaul of each component.
7.3.3 Electrical testing of submersible motor.
7.3.4 Replacement of worn-out/ or damage parts.
7.3.5 Reassembly.
7.3.6 Performance test and Functional test.
7.3.7 Painting and Packing
page: 18/18
8. TROUBLE SHOOTING
SYMPTOM CAUSE REMEDY
Pump does not 1) Power Failure 1) Contact electric power company

start or stops im- 2) Incorrect voltage. 2) “
mediately after 3) Significant voltage drop 3) “
starting. 4) Motor phase malfunction 4) Inspect motor & connections
5) Electric circuit connection fault 5) Check electric circuit
6) Faulty control circuit connec- 6) Correct wiring
tion 7) Replace with correct fuse type
7) Blown fuse 8) Replace with correct type of magnetic
8) Faulty magnetic switch switch
9) Short circuit & breaker is func- 9) Locate short circuit and repair
tioning 10) Remove foreign matter
10) Foreign matter clogging pump 11) Rewind Motor
11) Motor burnt out 12) Replace bearings
12) Damaged motor bearings
Pump starts but 1) Prolonged dry operation 1) Adjust (raise) the pump stop water level
stops after a short has activated motor pro-tection. so that
period of opera- 2) High liquid temperature the motor remains partially covered
tion has activated motor pro-tector. during operation
2) Lower liquid temperature
Does not pump 1) Reverse Rotation 1) Correct Rotation (See Operation3)

inadequate vol- 2) Significant drop in voltage 2) Contact electric power company
ume 3) Operation 60Hz pump on and devise counter measures.
50Hz 3) Check Name Plate
4) Discharge head is high 4) Recalculate and adjust
5) Large piping loss 5) Recalculate and adjust
6) Low operating water level 6) Raise water level or lower pump
causes air suction
7) Leak from discharge piping 7) Inspect, repair
8) Clogged discharge piping 8) Remove foreign matter
9) Foreign matter in suction inlet 9) Remove foreign matter
10) Foreign matter clogging pump 10) Disassemble and remove foreign matter
11) Worn out impeller 11) Replace impeller
7-7. AIR BLOWER
(100-WW-M-FN-01-A/B)
KFM
ROTARY BLOWER
MANUAL
1
Contents
1. Introduction ................................................. 3
2. Information of the Product ................................... 3
3. Air blower's shape, names and functions of its parts.......... 4
4. Information about Safety ..................................... 4
5. Attachment of Product's Mark and Nameplate.................... 6
6. Noise ........................................................ 6
7. Operation and Maintenance .................................... 7
8. Custody .................................................... 19
9. Installation ................................................ 20
10. A/S and Replacement of Consumables......................... 21
11. A/S and Ordering Information................................ 22
2
1. Introduction
We like to thank you for being a lifetime customer of Korea Fluid Machinery Co.,
Ltd., we made this description for operating 3 LOBES ROTARY ROOTS BLOWER you bought
efficiently.
The right operation and manipulation by this description is the fundamental part for
stabilized ability and long life of this blower, also for preventing critical
accidents or loss. If abnormal condition happens or if you have questions, please
ask to the main office or authorized A/S center, for any time.
To make sure the product you received is similar to the product you ordered, please
check out the nameplate and portfolio of that product.
2. Information of the Product

2-1. Manufacturer
Korea Fluid Machinery Co., Ltd.
2-2. Address
#99 Yusan-dong, Yangsan-City, Kyungsangnamdo
tel) +82-55-372-0911~4 fax) +82-55-372-0915
http//www.kfmblower.co.kr e-mail : kfmc@kfmblower.com
2-3. MODEL
MODEL No. ST080~500, HT080~300, SP050~350, HP080~300, SL050~300, HL080~300
2-4. NAMEPLATE
3
3. Air blower's shape, names and functions of its parts
Suction
Motor
Silencer
Air Blower
Common Bed
V-Pulley
Belt Cover
3-1. Suction Silencer
Silencer consumes noises of vortex happened by inhalation and exhaustion of air. To
prevent from inflow of dust, a mesh is installed in the filter of this silencer.
3-2. Air Blower
Air Blower inhales and exhausts the air or other gases, transfers and compresses
these materials.
3-3. V-Pulley
V-Pulley transfers power of the motor to main body of this blower.
3-4. Belt cover
It prevents from being dragged into spinning pulley and belt.
3-5. Common bed
Common bed is the structure for stabilizing the motor and main body of this blower.
3-6. Motor
Motor Transfers power to the main body.
4. Information about Safety

This description explains dangers with 3 degrees of warning. Please be careful not
to let the accidents happen.
4
Warning Operators can get hurt or breakdown can be occurred
Notice The machine can get damage or lose efficiency
Warning
* Before installation or operation, please read all the contents of this description.
* Please be careful not to touch revolving parts of the blower. It can cause serious
accidents or financial loss.
* Please avoid to be exposed around the blower in a long period of time. It can cause
the ear troubles.
* Don’t rebuild parts of the blower. It can cause abnormal operation, so serious
accidents or financial loss can be occurred.
* Avoid to different substances be dragged into inhalation hole or revolving parts.
It can damage the machine and cause accidents or financial loss.
During the operation of the blower, parts of it must be checked periodically. Lack of
inspection can cause shortage of the lifespan of the machine, and also cause
accidents. So, please take care of these points to avoid the accidents.
1. An influx of alien substances into the suction filter

This blower is an accurate machine that spins precisely, so if alien substances are
dragged into this machine, mechanical noise can be increased and the rotor can be
broken. In this case, the chain damage by the damage of the rotor can occur. So, make
sure alien substances not to be dragged into the machine.
2. Closure of filter of the suction silencer

This blower is a capacity blower that emits the exact amount of air it inhales, so
if a filter of the suction silencer is stuck, it can’t inhale air and the motor gets
overload. In that case, electrical accidents can occur, so please clean up the filter
to inhale air with efficiency.
3. Occurrence of accidents by V-Belt

V-BELT rotates with high tension, so please always be careful not to touch or be
dragged into the belt. We offer the ordinary belt cover to avoid the accident, but
you can order the optional airtight belt cover.
5
5. Attachment of Product's Mark and Nameplate
Please check the capacity, discharge pressure, speed (RPM), and Motor output (kw) by
checking the nameplate of a blower you bought. You can use efficiently the type of
your blower, serial number and manufacturing date to A/S.
Stickers are attached to distinguish each part.
6. Noise
Noise can be different by the model of the blower but blowers can generate noise
up to 98dB, so soundproofing must be ready to avoid noise.
Please avoid to be exposed around the blower in a long period of time. It can cause
the ear troubles.
6
7. Operation and Maintenance
1. The Stream of Power
Motor → Motor PULLEY → Blower PULLEY →Blower
1)Run the motor by turning on the power switch
2)Transfer the power to the motor pulley
3)Transfer the power from the motor pulley to the v-belt
4)Transfer the power from the v-belt to the blower pulley
5)Transfer the power from the blower pulley to the blower shaft
2. The flow of fluid

SUCTION FILTER & SUCTION SILENCER →INLET OF BLOWER →OUTLET OF BLOWER →(DISCHARGE
SILENCER) → CHECK VALVE → CONNECTION PIPE
1)Inhale the air with the filter of SUCTION SILENCER
2)The air enters inhaler through the SILENER
3)The air is compressed by rotor
4)Compressed air is exhausted through the exhaustion pipe, passing through the
exhaustion silencer or check valve
3. Checkpoints before operation

1)First, check out the exterior of a blower whether it is broken during the
transportation or installation.
2)Check the bolts and nuts of connected parts to make sure they are tightened
perfectly.
3)Check the amount of lubricant oil.
4)Check the pipes if they have troubles, and check out the valve is opened or closed
properly.
5)If pipes are near at the inhalation parts, alien substances can be remained in the
pipes if they are cleaned up properly, so put the 30~40mesh and 40mesh wire-nets and
check them 2~3 times every 5 minutes. If dregs don’t stick to wire-nets, remove them.
6)The V-belt is in operation, check the center of ℓ and put the pressure written
below vertically, then the amount of bending δ must be δ=0.016 × ℓmm. So, if ℓ
is 1m, δ becomes 16mm.
Please use the belt of good quality.
7
Module A 3V 5V
Min 1.0 1.5 3.5
Max 3.0 3.0 5.0
(Example of belt tension) Tension Load W kg
Please measure the tension 1 week later.
7)Please use a straight-ahead scale when you adjust the belts of the blower and the
motor. Products shipped from the factory with motor are completely adjusted already.
(O) (X)
4. Operation
1)If the inspection of each part of a blower is completed, first open the valves
related to inhalation and exhaustion, if your blower is oil or water cooling type,
or back flow cooling type, open the valves or cocks related to those types. (But,
drain must be on if it requires
2)Rotate the pulley or coupling of the blower with hand to make sure it spins
smoothly, if it has no trouble, turn on the switch and operate it without load
3)Operate the blower without load at least 10 minutes and get ready to operate it
with a rated load.
4)During the operation, check every parts whether they make abnormal noise or heat.
5.Checkpoints during Operation

During the operation, check these subjects below periodically. It helps manage
accidents and prevent the relapse of accidents.
Rank Subject Way to check Troubleshooting
Exhaustion Check the inhalation/exhaustion Adjust the valve until the
1
Pressure pressure with pressure gauge pressure becomes right.
Check the temperature of If the temperature is
Exhaustion
2 inhalation/exhaustion pipes if the abnormal, check the coolant
Temperature
temperature goes below the normal. line.
8
Amount of Measure the pollution level and Set the proper time to
3
lubricant oil attrition rate of lubricant oil change
And pollution With an oil gauge The lubricant oil.
Check the machine whether it has an Close up the place which the
4 Oil leakage
oil leakage oil leaks.
Check the inside of them and
5 Abnormal noise Check the blower and motor
clean up alien substances.
Abnormal Check the vibration of an installed Fix the error of
6
vibration blower installation
Operate properly the
7 Abnormal heat Check the blower and motor
coolant line.
Stretched Check the tension of V-belt when it is
8 Drop position to 5mm-10mm
V-belt rotating
Motor voltage,
Check the operating voltage/electric
9 and electric Check and repair motor
current
current
6. Stop
1)When you stop the blower, close up inhalation/exhaustion valves, or if the blower
is a water-cooled, close up the valves controlling the coolant.
2)Checking the parts of a blower during the power is off, please beware of not to
touch the power switch of the blower.
3)If you stop this machine a long period of time, rotate the blower manually at
regular intervals to prevent clinging, especially if it is a water-cooled, discharge
all coolant. If you don’t discharge coolant, it can be frozen in winter.
7. Checking time of each part

Checking time
Before During After Checke
NO. Parts Standard note
operat operat operat r
ion. ion ion
Overall damage and *No damage
1 ◎
installation *installed properly
Tightness of *Don’t get loose easily
2 ◎
connected part with tools
Rotating direction
3 *Similar to marked ◎
of motor
*Filled properly ◎
Amount of
4 lubricant and *attrition rate of
propriety lubricant ◎ ◎
*Overall clean
9
*Normal condition
5 Checking the pipes *Packing between flanges ◎
is in a good condition
Opening and
6 shutting the *Open all the valves ◎
valves
7 Pushing the V-belt *Down to 5mm~10mm ◎ ◎ ◎
Exhaustion *Similar to proper
8 ◎
pressure pressure
Exhaustion *Similar to proper
9 ◎
temperature temperature
10 Oil leakage *Oil is not leaking ◎
*No abnormal noises from
11 Abnormal noise ◎
blower and motor
*No abnormal vibrations
12 Abnormal vibration ◎
from the machine
*Blower and motor generate
13 Rising temperature ◎
below rated heat
Voltage/current of *Rated voltage/current ◎

14
motor
*Check the voltage/current ◎
8. Checking period
peri
Any Annua
NO Parts Details odic note
time lly
ally
1 Meter Check ammeter and manometer ◎
2 OIL Oil leakage and amount of oil ◎
3 Noise Check the abnormal noise ◎

Check the temperature of inhaled air and
4 air ◎
whether it is clean or not
Check the filter, whether it is clogged
5 Suction Filter ◎
or not
6 Bolts & OIL COCK Check the loosened bolts and OIL COCKS ◎
7 BELT Check the tension ◎
8 Lubricant oil Replace all lubricant ◎

Disjoint the blower and clean up each
9 Blower ◎
part. (Please contact us by all means)
10 ACCESSORY Check OIL SEAL, BEARING, GEAR, V-BELT ◎
10
9. Periodical disjoint check
1. T-TYPE Disjointed
NO. DESCRIPTION QT'Y NO. DESCRIPTION QT'Y

1 CASING 1 16 O RING 4
2 IMPELLER 2 17 O RING 4
3 SIDE COVER(P/S) 1 18 SNAP RING 2
4 SIDE COVER(G/S) 1 19 OIL LEVEL GAUGE 1
5 BEARING CASE HOLE 1 20 AIR VENT 1
6 BEARING CASE(P/S) 1 21 LOCK WASHER 2
7 BEARING CASE(G/S) 2 22 LOCK NUT 2
8 GEAR COVER 1 23 HEXAGON BOLT 1SET
9 DRIVING SHAFT(P/S) 1 24 HOLLOW HEX. BOLT 1SET
10 SHAFT(G/S) 2 25 HOLLOW HEX. BOLT 1SET
11 DRIVEN SHAFT(P/S) 1 26 LOCK PIN 1SET
12 GEAR 2 27 PLUG BOLT 1SET
13 BEARING 4 28 GASKET(S/C) 1
14 OIL SEAL 2 29 GASKET(G/C) 1
15 OIL SEAL 1 30 GREASE NIPPLE 2
11
2. L-TYPE Disjointed
NO. DESCRIPTION QT'Y NO. DESCRIPTION QT'Y

1 CASING 1 15 SNAP RING 2
2 IMPELLER 2 16 OIL LEVEL GAUGE 1
3 SIDE COVER(P/S) 1 17 AIR VENT 1
4 SIDE COVER(G/S) 1 18 PLANE WASHER 2
5 BEARING CCOVER HOLE 1 19 HEXAGON BOLT 1SET
6 BEARING COVER 1 20 HOLLOW HEX. BOLT 1SET
7 GEAR COVER 1 21 HOLLOW HEX. BOLT 1SET
8 DRIVING SHAFT(P/S) 1 22 HEXAGON BOLT 1SET
9 SHAFT(G/S) 2 23 HOLLOW HEX. BOLT 1SET
10 DRIVEN SHAFT(P/S) 1 24 LOCK PIN 1SET
11 GEAR 2 25 PLUG BOLT 1SET
12 BEARING 4 26 GASKET(S/C) 1SET
13 Z SEAL 1 27 GASKET(G/C) 1
14 OIL SEAL 2 28 GREASE NIPPLE 2
12
3. When you disjoint
- When you disjoint the machine, you must mark the parts that need connecting and
assembling.
- Please make sure the parts not to be stained with dust(especially BEARING, GEAR).
- Make sure not to damage PACKING(For use of HOUSING, GEAR COVER) No.28, 29.
4. Order of disjoint
1) Remove stopping bolts connected to BLOWER PULLEY, pull out the pulley with a
PULLER.
2) Disjoint the plug bolt (No.27) from the gear cover with an L-wrench, or open the
drain valve, exhaust all oil
3) Disjoint the hollow hex.bolt(No.24) with an
L-wrench and pull out the gear cover. Please
make sure not to damage PACKING(No.29).
(Exchange the packing when it is damaged)
4) Disjoint the LOCK NUT (No.22) from the timing
gear.
5) Pull out the TIMING GEAR with a puller and

bolts. Mark on the GEAR to recognize the driving
shaft and the driven shaft.

-Gear is attached to the tapered axis, so you
have to disjoint the gear with a gear puller.
-Conclude the puller and the bolt to be vertical
with the GEAR.
-To disjoint the gear from the shaft, you should
hit the ‘HIT POINT’ with a hammer lightly
after you have tightened up the ‘NUTS’ over
again.
How to Disjoint the Timing gear

6) Remove the snap ring (No.18).
7) Remove bolts from BEARING CASE (No.17), disjoint the bearing case with a long bolt
for disassembly. Mark on the BEARING CASE to recognize the driving shaft and the
13
driven shaft.
BEARING CASE
LONG BOLT
for disassembly
Disassembled BEARING CASE

GEAR SIDE COVER
-GEAR SIDE COVER doesn’t need to disjoint unless it needs to be exchanged.
BEARING CASE Removed

8) Pulley side cover: Same as above, disjoint the bearing case.
9) Remove the lock pin (No.26) from PULLEY SIDE COVER and remove the hexagon
bolt(No.23).
-LOCK PIN is taper-shaped, so you can remove it easily

by hitting from rear. Avoid the loss of it.
- Loosen the bolts of SIDE COVER. When you disjoint the
cover, make sure not to damage packing.
PULLEY SIDE COVER Removed

10) Pull out the rotor from CASING.
14
How to pull out the
rotor
11)After disassembly, check the condition of oil and bearing, and if they are damaged,
exchange them.
12)Check each part, especially whether the axis or casing is worn out.
5. How to assemble
Assembly is more difficult than disassembly, so you have to be more careful.
Spread rustproof oil on each disassembled part.
Damaged parts have to be exchanged or repaired.
1) Assemble oil seal and bearings to BEARING CASE.

-Avoid oil seal being stuck in the case.
-Don’t hit the bearings directly.
2) Put the rotor into the casing.
3) Assemble the PULLEY SIDE COVER and PACKING with CASING.
4) Assemble BEARING CASE.
5) Assemble SNAP RING with the axis.
6) Assemble TIME GEAR.
- When you assemble TIMING GEAR, adjust the tolerance rate similar to the tolerance
chart below.
- After adjusting the tolerance, connect the tapered parts of timing gear
completely.
- Connect the LOCK WASHER and LOCK NUT to the axis.
7) Connect and assembly the GEAR COVER and PACKING to SIDE COVER.
8) Charge the gear COVER with oil to center of the oil gauge.
15
Bore
f g C1 C2 C3 C4 C5
size
50A 0.08~0.10 0.15~0.20 0.08 0.10 0.1 0.1 0.1
65A 0.08~0.10 0.15~0.20 0.08 0.10 0.1 0.1 0.1
80A 0.08~0.10 0.20~0.25 0.10 0.15 0.15 0.15 0.15
100A 0.10~0.15 0.20~0.25 0.12 0.20 0.20 0.20 0.20
125A 0.10~0.15 0.30~0.35 0.18 0.25 0.25 0.25 0.25
150A 0.15~0.20 0.45~0.50 0.18 0.25 0.25 0.25 0.25
200A 0.15~0.20 0.50~0.65 0.22 0.30 0.30 0.30 0.30
250A 0.20~0.25 0.60~0.65 0.25 0.30 0.30 0.30 0.30
300A 0.20~0.25 0.95~1.00 0.30 0.40 0.40 0.40 0.40
Tolerance rate chart of BLOWER
When you use this machine 24-hour-nonstop, exchange consumption parts every 2 years.
1)Consumption parts of the blower are bearings, gears, oil seals, V-belt, filters,
flexi-check, oil, grease, etc.
2)Abrasion of bearings has potential of serious accidents, so change them every 2
years, and oil seals have to always be renewed.
3)Change gears every 5~6 years.
4)If abnormal situation occurs during the operation, turn off it and check the factor.
If the problem is in the blower, remove the inhalation pipe and check the rotation of
V-pulley or coupling. Is there an overheated place inside the casing or rotor,
bearings? If rotor doesn’t rotate smoothly manually, it has to be disassembled so
please contact us immediately.
16
10. Troubleshooting
Detail Factor Troubleshooting
1.Motor or power supply is out of
1. Repair the power or motor
order
2.Remove it after the
2.An alien substance is in the blower.
disassembly
3.No oil on the bearings. It’s rusty.
Blower doesn’t 3.Clean up and recharge the oil
Dust is stuck inside it.
rotate.
4.Damaged bearings *4.Change the bearings
5.Shaft is not perfectly horizontal,
so Impeller is touching the side cover *5.Disassemble and repair
and casing.
6.The inside of the blower is burned. 6.Disassemble and repair
1.Remove it after the
1.An alien substance is in the blower.
disassembly
2.Bolts of some parts are loosened. 2.Retighten the bolts.
3.Abrasion of bearings *3.Change the bearings
Abnormal Noises 4.SILENCER bolts are loosened, so gas
4.Check the pipes
is leaking.
5.Poor contact of gears/broken gears *5.Adjust gears/change gears
6.Chafing of inside *6.Disassemble and repair
1.Installation bolts are loosened 1.Retighten the bolts.

2.Re-adjust the installed
2.Poor installation
condition
Abnormal 3.Poor pipe reinforcement 3.Re-adjust the reinforcement.
vibrations 4.Axises of V-pulley of blower and
4.Adjust the axis of PULLEY or
motor don’t fit. Poor tension of V-
adjust the tension of V-BELT
BELT
5.Exhaustion pressure is too high 5.Adjust the pressure properly
Poor airflow,
1.Dust closes up the Suction FILTER 1.Clean up the FILTER
Poor pressure
Exhaustion 1.Inhalation pipes are stuck. 1.Clean up the pipes

pressure is too 2.There is an air leakage in the 2.change Packing, stop the
high, too high blower, flange, or exhaustion pipes. leakage
electrical 3.Safety valve is still open. 3.Adjust Safety valve
currents, 4.The space inside the blower is too
*4.Adjust the space inside
abnormal wide.
vibration and 5.Poor RPM *5.Adjust RPM
noise
6.Exhaustion valve is locked 6.Oepn the valve
1.Exhaustion pipes are stuck. 1.Clean up the pipes
17
Motor is 2. Safety valve is broken 2.Repair the Safety valve
overloaded,
3.Repair or change the pressure
overheated 3.Pressure gauge is broken
gauge
4.Friction between Impeller and *4.Check the inside, and re-
Casing, side cover and Impeller adjust those parts.
1.Ammeter is broken 1.Repair the ammeter
2. Exhaustion pressure is too high 2.Adjust to a rated pressure
3.(Water-cooled) No coolant 3.Recharge the coolant
Oil leakage 4. Recharge grease and
4.grease and lubricant oil are not
lubricant oil, or readjust the
enough, or don’t provide properly
circulation or lubricants
5.Packing of gear cover is broken 5.Change packing
1.Connecting bolts of oil gauge are
1.Connect with Teflon packing
loosened
2.abrasion of oil seals *2.Change the oil seals
3.Recharge the oil and tighten
3. Oil cock is loosened by vibration
Freeze the cock
4. too much oil 4.Check the oil level
5. Discharge the coolant
5. Frozen coolant
completely in winter
* is only be able to manage at the authorized A/S companies.
11. Lubricant oil and grease

Lubrication is extremely important for good condition of our blower. Therefore,
please use lubricant oil and grease that we recommend. After installation/disassembly
or 1 month later the first operation, change all the lubricants every 3 months. If
you use this machine to special purpose like sending compressed gas, lubricants
deteriorate faster, so change them more frequently.
1. Lubricant oil
1)Both too much oil and too few oil are dangerous, please charge oil to fixed
quantity marked at the oil gauge. Check oil level frequently, and recharge deficiency
immediately. Though oil is not leaking, a slight amount of oil flies away when the
air exhaust.
2)When you change oil, turn off the blower and cool down completely, open the oil
drain cock and exhaust polluted oil. Then clean up inside of the blower and lock the
cock, charge new oil to the oil level through upper oil-feeding pipe.
18
3) Oil supply amount
BORE SIZE 80A 100A 125A 150A 200A 250A 300A

Required
amount/each 1.05 1.05 2.0 2.0 7.0 17.0ℓ 21.0ℓ
machine
T-TYPE
BORE SIZE 50/65A 80/100A 125A 125L/150A 200A 250A 300A

Required
amount/each 0.5 1.27 1.42 3.16 5.5 7.8ℓ 13.0ℓ
machine
L-TYPE
4)Brand of Lubricant Oil
* Recommended: ISO VG 220
2. Grease
1)Pulley bearings use grease. Please spread grease to bearings at a clean place, and don’t use
dirty gloves or dust cloth.
2)When you change all the grease, pull off the grease exhaustion cock during the
operation, recharge new grease through the upper grease nipple.
3) Use the heatproof grease upper NLGI #2 grade to pulley bearings of the blower.
4)Brand of lubricant
*Recommended
Industrial grease: ISO #2 GREASE
1.This machine is massive, so use the suitable transportation, and avoid falling down
during hanging up, so aware of load and wire rope, avoid impact or clash.
2.Oil is in the gear cover. If the machine leans to one side, oil can be flew inside
the casing, so keep the horizontal position during transportation.
3.This is a precise instrument, and each part keeps very slight clearance. If it is
shocked from outside, efficiency can drop and trouble can occur.
8. Custody
If you don’t use the blower a long period of time, keep the good condition during
custody, as possible. Lay a cover on the machine and keep it on a dry place, if you
don’t use it immediately.
19
9. Installation
1. Place for Installation
Install it to the place below 1000m above the sea level, and below 40℃.
1)Install the machine to bright, wide place for efficient repair, disassembly,
assembly, especially the oil gauge of gears must be shown.
2)If you install it indoor, you must also install an air conduct and ventilation hole
because 10~15℃ compression heat is generated by the rise of 0.1kg/㎠ air pressure.
3)If your blower is big sized (Upper 200A), install a crane, hoist, and chain block
to the ceiling in order to install/assemble/disassemble the blower efficiently.
2. Foundation Work
1)If you do a foundation work to install the blower, see the space chart below.
TYPE SPACE
50~100 600mm
125~150 750mm
200~300 1,000mm
350~500 1,500mm
Installation of blowers and space

2)Make the foundation with concrete, and its mass must be 3~4 times heavier than the
blower. The height of the foundation must be upper 25Cm higher than surface. (If the
foundation is not hard enough, it can sink or cause an abnormal vibration.)
3)Horizontal level must be less than 1mm per 1m.
4)If the bed isn’t stabilized on the foundation, adjust it with shim plates. If it
is not accurate, twisted bed can cause resonance or laxity of the blower.
3. Pipe works
1)Please put the flexible connector during the pipe works, in order not to burden the
blower.
20
2)Load of pipes can cause noises and vibrations, so please use the rubber-band
adhered supporter during the pipe works.
3)Don’t fill up the defect of pipe works with flexible connectors. Flexible
connectors can be broken easily, so please do the pipe works as accurately as you can.
4)Install the check valve to the exhaustion pipes to avoid countercurrent of air.
5)Install the safety valve to the exhaustion pipes to avoid the efflux of the gas if
it is flammable or toxic.
6)Check the inhalation/exhaustion pipes and oil gauges, because the blower can gather
rust during the transportation or installation. Avoid the inflow of water or other
alien substances.
7)(Water cooling system) Pressure of cooling water must be 1-3kg/㎠, connect the
inhalation(upper)/exhaustion(lower) pipes of coolant to the nipple of the side cover.
But if the temperature of bearings are under the shade temperature+50℃, it isn’t
necessary to install the water cooling system.
4. Wiring (Motor)
1) Checking the wiring
Control circuit, overload-proof system and ground of the motor must fit to the law of
electricity. Wiring and power must similar to the description or nametag.
2) Checking the direction of rotation
During the test run, the direction it rotates is not the right direction written on
the safety cover, check the wiring diagram. Don’t change the motor.
3) Checking the resistance
During transportation or custody, if the machine is left in moisture, please check
the resistance of the motor with megger before turning on the power.
Basic rate = Voltage(KV) + Upper 1(MΩ)
10. A/S and Replacement of Consumables

1. Replacement of Consumable parts
1)Flexi-checks, flexible joints, belts, bearings, gears, oil seals, suction silencer
filter are consumable parts. Replace them periodically. When you replace them,
please use our choice goods or recommended parts.
2)Our choice goods and recommended parts can be bought from our company.
21
11. A/S and Ordering Information
1)You can order the parts to our sales department.
2)When you request A/S, please write into details about the troubles on the enclosed
NCR and send it to our sales department.
22
** Applicant Information**
Name ex) David
Tel ex) 82-55-372-0911
Fax ex) 82-55-372-0915
E-mail ex) kfm@kfmblower.com
Address
Receipt Date ex) 2003-05-10
** Products Information **
TYPE
ex) HT150
Air Volume
ex) 30 m3/min
Pressure
ex) 0.6 kg/cm2
Maded Date
ex) 2002-05-10
State
ex) Overload
Others
23

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BOP Mechanical Equipment (Vendor O&M manual)

WASTE WATER TREATMENT SYSTEM

C.2.6.2 ENGINEERING/CONSTRUCTION DOCUMENTS

C.2.6.3 OPERATING & MAINTENANCE INSTRUCTION

C.2.6.1.1 SUB VENDORS DETAILS

NO ITEM SUB-VENDOR REMARK

C.2.6.2 ENGINEERING/CONSTRUCTION DOCUMENTS

C.2.6.2.1 PROCESS/SYSTEM DESCRIPTION

Process / System Description

Treatment Plant (IWTP).

CPI oil separator is discharged to waste water control basin.

block HRSG blowdown sump.

and effluent pump.

Central Treatment Facilities (IWTP) by effluent pumps.

Oily water collecting basin

to collect the suspended oil.

through the pipe.

Oil skimmer will be operated by operator occasionally.

Oily water transfer pump

a slotted pipe skimmer.

Oil holding tank

storage. Heater will be self-controlled by bimetal temperature switch.

Oil Sludge tank

Portable waste oil transfer pump

these pumps for final disposal.

Wastewater control basin

the wastewater control basin.

NaOH / HCl dosing pump

operated according to the pH value of waste water.

HCl dosing tank

NaOH dosing tank w/electric heater

the operator is aware of filling time as same HCl storage tank.

equalization and mixing.

Wastewater holding pond

Wastewater transfer pump

Treatment Plant (IWTP) of Central Treatment Facilities.

C.2.6.2.2 P & IDS

- P & ID for Waste Water Treatment System

- General Layout Drawing

- Dimensional, Cross Sectional Drawing for Each

DIMENSIONAL, CROSS SECTIONAL,

2 Dec. 21.2007 For Construction T.M.Kim M.S.Choi K.J.Baik

1 Nov. 23.2007 For Construction T.M.Kim M.S.Choi K.J.Baik

0 Oct. 05.2007 For Construction T.M.Kim M.S.Choi K.J.Baik

B July. 27.2007 For Approval T.M.Kim M.S.Choi K.J.Baik

A May. 31.2007 For Approval T.M.Kim M.S.Choi K.J.Baik

REV. DATE DESCRIPTION BY CHK APP

2. CENTRIFUGAL PUMP DRAWING

3. SUBMERSIBLE PUMP DRAWING

4. METERING PUMP CATALOGUE

5. AIR BLOWER DRAWING

6. CPI OIL SEPARATOR DRAWING

2. CENTRIFUGAL PUMP DRAWING

3. SUBMERSIBLE PUMP DRAWING

4. METERING PUMP CATALOGUE

R409-2-180e : HCl DOSING PUMP(100-WW-M-PP-04A/B) PVDF+PTFE

5. AIR BLOWER DRAWING

6. CPI OIL SEPARATOR DRAWING

- Skid Assembly Drawing

- Piping Plan Drawing

- Performance characteristic curve