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Contractor:

MAROON MECHANIC

Contractor Consultant:
SISAKHT

SOUTH AZADEGAN OIL FIELD


DEVELOPMENT PROJECT EARLY
PRODUCTION

Document Name :

Document Number :

DATA SHEET FOR REPAIR KIT

SA00-EAXXXX-SDPN-DSPN-0043

Client Consultant:
SAZEH

client:
PEDEC

Revision :
D00

Sheet :
1

of

DATA SHEET FOR REPAIR KIT

D00

94.06.28

Issued For review

REV.

DATE

DESCRIPTION

H.Shojaei

M.Amini

M.Gholami

Prepare

Check

Approve.

CONTRACTOR

CLIENT
CONSULTANT

CLIENT

Contractor:
MAROON MECHANIC

Contractor Consultant:
SISAKHT

SOUTH AZADEGAN OIL FIELD


DEVELOPMENT PROJECT EARLY
PRODUCTION

Document Name :

Document Number :

DATA SHEET FOR REPAIR KIT

SA00-EAXXXX-SDPN-DSPN-0043

REVISION
D00

25

26

27

D02

D03

D04

D05

client:
PEDEC

Revision :

SHEET
NO.

D01

Client Consultant:
SAZEH

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NO.

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Sheet :

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REVISION
D00

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Contractor:
MAROON MECHANIC

Contractor Consultant:
SISAKHT

SOUTH AZADEGAN OIL FIELD


DEVELOPMENT PROJECT EARLY
PRODUCTION

Document Name :

Document Number :

DATA SHEET FOR REPAIR KIT

SA00-EAXXXX-SDPN-DSPN-0043

Client Consultant:
SAZEH

client:
PEDEC

Revision :
D00

Sheet :
3

of

INTRODUCTION

MAROON MECHANIC Co. is responsible for development operations of the South AZADEGAN oil field including fifteen
(15) wells, two (2) manifolds, fifteen (15) flow lines and two (2) trunk lines, located in the southwest of the Islamic Republic
of Iran, close to the border of Iran and Iraq and 80km west of Ahwaz city in Khuzestan province in early production phase.

SCOPE

This document covers minimum requirements to be considered for Repair Kit for Pipeline Coating used in SOUTH
AZADEGAN OIL FIELD DEVELOPMENT PROJECT EARLY PRODUCTION.
The min physical & mechanical property of the above mentioned repair kit shall be as following:

repair patch

melt stick

Mastic filler
Repair kit
repair patch
melt stick

Test
Method
Value
Tensile Strength of Backing
ASTM D638
22 MPa
Elongation at Break of Backing
ASTM D638
600%
Hardness, Shore D of Backing
ASTM D2240
52
Dielectric Strength of Backing
ASTM D149
35kV/mm
Adhesive Water absorption
ASTM D570
0.05%
Adhesive softening point
ASTM E28
125C
Adhesive Lap shear @23C
ASTM D1002
196psi
Peel strength of PE repair patch
ASTM D1000
60N/cm
Impact resistance of PE repair patch
DIN30672
20J
Impact resistance
DIN30672
22J
Dielectric Breakdown
ASTM D149
30kV/mm
Elongation at Break
ASTM D638
600%
Hardness, Shore D
ASTM D2240
40
Low Temperature Flexibility
ASTM D2671
-40C
Maximum operating temperature
85C
Dimension
Roll of 10 m (32.5 ft) length, 438 mm (17.25) width
Length 12.0 in. (305 mm)
Diameter 1.0 in. (25 mm) less diameter is preferred
50 mm (2") wide, 3 mm (0.12") thick, 3 m (10 ft.) long
Description

Mastic filler
Tools
Torch Kit consist of:
18 Torch assembly, 2 bar (28 psi) normal working pressure 2 Head
Propane tank, hose, torch
Diameter ,Max Capacity 175,000 BTU/hr@28 psi
& regulator
Such as; knife, putty knife, Silicone roller, paint brush or paint roller, tape
Misc. tools
measure, and marker. Standard safety equipment; gloves, goggles, hard
hat, etc.