FUEL INJECTION PUMP

FUEL
SYSTEM
1.
2.
3.
4.
5.
6.

Fuel tank
Strainer
Fuel filter
Fuel injection pump
Feed pump
Nozzle

Advanced Engine

Mechanic Development

FUEL INJECTION PUMP

FEED PUMP

Priming
Pump
Check Valve

Check Valve

Feed Pump Filter

Advanced Engine

Mechanic Development

FUEL INJECTION PUMP

PUMPING PROCESS

A.
B.
C.

Suction
Discharge
Floating

Advanced Engine

Mechanic Development

FUEL INJECTION PUMP

FUEL INJECTION PUMP
Function:

Regulated fuel quantity and timing, to be injected to engine (combustion chamber)

Types of Fuel Injection Pumps, according by Bosch:

PE-K Type, for Komatsu engine models 2D94

PEA Type, for Komatsu engine models 4D120, 4D130, 6D105
PES-A Type, for Komatsu engine models 3D94, 4D94, 4D105
PES-AD Type, for Komatsu engine models SA6AD110
PES-PD Type, for Komatsu engine models S6D155
PE-ZW Type, for Komatsu engine models SA6D170-A

Explanations type of Injection Pump:

PE-K Type: small sized, lightweight, pump and governor are made as one unit.
PE-A Type: Most extensively used. Pump, governor and feed pump are integrated into one unit.
PE-P Type: Large-sized, high-speed pump. The pump housing is totally enclosed. Plunger, delivery valves,
etc. can be
can be removed and installed as one unit.
PE-Z Type: This is PEP type with increased capacity.
Note: Pump S and D have the following meaning (e.g. PES-PD)
S: Flanged type (without S: Coupling type)
D: Increased injection quantity and reinforced type.

Advanced Engine

Mechanic Development

FUEL INJECTION PUMP

INJECTION PUMPS TYPE CODES:

NP

80

N229

ND

50

S256

10

11

12

13

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)

Injection pumps manufacturers codes

NP: Diesel Kiki CO., LTD.
ND: Nippon Denso CO., LTD.
P denotes an injection pump.
E indicates that the injection pump has a camshaft.
S indicates flanges mounting, without S coupling mounting to engine.
Number of plungers (number of cylinders).
Pump basic type: A, B, K, P, Z, AD, PD etc.
Plunger O.D. (mm) x 10
Design code by Robert Bosch G.m.b.H
Used of feed pump and setting direction of camshaft.*
Used of governor and its position.*
Used of timer and its position.*
Direction of rotation. R is CW from driving side; L is CCW from driving side.
Manufacturers design code.

Advanced Engine

Mechanic Development

FUEL INJECTION PUMP

Construction of injection pump PES-PD type *

Advanced Engine

Construction of injection pump PE-A type *

Mechanic Development

FUEL INJECTION PUMP

INDIVIDUAL FUEL INJECTION PUMP

Advanced Engine

FUEL INJECTION PUMP

Mechanic Development

FUEL INJECTION PUMP

DRAWING EXPLANATION
1.
2.
3.
4.
5.
6.
7.
8.
9.
10 .
11 .

Advanced Engine

Straight pin
Flange sleeve
Pump housing
Plunger spring
Lower spring seat
Control rack
Rack guide screw
Plunger seat
Camshaft
Delivery valve holder
Delivery valve stopper

12 .
13 .
14 .
15 .
16 .
17 .
18 .
19 .
20 .
21 .
22 .

Delivery valve spring

Delivery valve
Adjust shim
Plunger
Plunger barrel
Guide pin
Control pinion
Tappet
Cover
Center metal
Cover

Mechanic Development

FUEL INJECTION PUMP

PLUNGER HEAD

BEGIN INJECTION

END INJECTION

INJECTION

Beginning
Of Injection

Advanced Engine

Injection

NO INJECTION

End of Injection
Beginning suction

Mechanic Development