Technical Report
a r t i c l e
i n f o
Article history:
Received 22 August 2012
Accepted 9 November 2012
Available online 23 November 2012
a b s t r a c t
The inuence of including y ash (FA) on the properties of self-compacting concrete (SCC) is investigated.
Portland pozzolana cement (PPC) was partially replaced with 1070% y ash. The water to binder ratio
was maintained constant at 0.30 for all mixes. Properties included were self-compactibility properties
(slump ow, V-funnel time and L-box blocking ratio) mechanical properties (compressive strength, splitting tensile strength and elastic modulus), and durability properties (water absorption, water penetration
depth and chloride permeability). The results indicate that y ash along with PPC can be used in SCC to
produce high strength high performance concretes. Replacing 30% of PPC with FA resulted in strength of
nearly 100 MPa at 56 days. Splitting tensile strength and elastic modulus values have also followed the
same trend. High absorption values were obtained with increasing amount of FA, however, all the SCCs
exhibited initial absorption values of less than 3%. The water penetration depths in SCCs were lower at
10% and 30% replacements of y ash but remained higher at 50% and 70% replacements. There is a systematic reduction in the chloride permeability of SCCs at 30% replacement of y ash.
2012 Elsevier Ltd. All rights reserved.
1. Introduction
Self Compacting Concretes (SCCs) require high owability
through a superplasticiser, and to remain cohesive during handling
operations special attention is needed in terms of the sand and
paste content apart from a viscosity-modifying admixture to enhance stability [1]. It is well established earlier that the use of mineral admixtures such as y ash and blast furnace slag could
increase the slump of the concrete mixture without increasing its
cost, while reducing the dosage of superplasticiser needed to obtain similar slump ow compared to concrete made with Portland
cement only [2]. Also, the use of y ash improves rheological properties and reduces the cracking potential of concrete as it lowers
the heat of hydration of the cement [3]. It was proved from earlier
studies that up to replacement of 30% y ash results in a signicant
improvement of the rheological properties of owing concretes
[4,5]. The use of y ash reduces the demand for cement, ne llers
and sand [6], which are required in high quantities in SCC. Moreover, the incorporation of y ash also reduces the need for viscosity-enhancing chemical admixtures [7].
High-volume y ash (HVFA) concretes at about 60% cement
replacement have been reported to achieve excellent mechanical
and durability properties [8]. There are no studies reported on
the production of SCC when PPC was used with additional replacement of y ash. Bouzoubaa and Lachemi [9] reported on the production of HVFASCC that was owable, cohesive, and developed
a 28-day compressive strength of about 35 MPa. Researchers also
attempted to produce high-volume y ash SCCs by replacing up
to 70% of Portland cement with class F y ash [1012]. Coal bottom
ash has also been successfully used as sand replacement in the
development of self compacting concrete [13]. Fly ash in high volumes in SCCs also improved the durability and corrosion properties
studied [10,11,14]. In order to extend the general concept of HVFA
concrete and its applications to a wider range of infrastructure construction, this paper outlines the results of a research project
aimed at producing and evaluating the behavoiur of SCCs incorporating high volumes of class F y ash when Portland pozzolana
cement (PPC) was used.
2. Research signicance
The approach of manufacturing of SCC was recently modied
and developed to produce SCC with high performance and highstrength characteristics [1517]. However, all previous efforts
and attempts in the eld of SCC were concerned with Ordinary
Portland cement (OPC) and mineral blends such as y ash, slag
and limestone powder, there is a lack of knowledge regarding the
utilisation of Portland pozzolana cement (PPC) with mineral blends
in the development of SCC. Generally, there is a great interest and
tendency between researchers and concrete technologists to
610
Table 1
Chemical composition and physical properties of the Portland pozzolana cement
(PPC) and y ash.
Chemical composition
PPC
Fly ash
CaO
SiO2
Al2O3
Fe2O3
MgO
SO3
Na2O
K2O
Loss in ignition
45.7
39.1
10.3
5.82
1.79
2.28
0.14
0.71
1.72
1.7
62.5
26.2
4.2
0.8
0.2
0.12
1.14
1.0
Physical properties
Specic gravity
Blaines neness (m2/kg)
Blending of y ash in PPC
3.0
406
28
2.2
350
Table 2
Details of the mix proportions in kg/m3.
Constituent
SCC10
SCC30
SCC50
SCC70
Cement
Water
Fine aggregate
20 mm
12.5 mm
Fly ash
HRWR
VMA
495
165
836
382
525
55
6.6
0.55
385
165
818
374
514
165
7.15
1.10
275
165
800
366
503
275
7.15
1.10
165
165
783
357
491
385
8.80
2.75
611
Fig. 2. Permeability test set up for determining the water penetration depth.
56 days. This test measures the ease with which concrete allows
the charge to pass through and gives an indication of the concrete
resistance to chloride-ion penetration. Two specimens of 100 mm
in diameter and 50 mm in thickness conditioned according to the
standard were subjected to 60 V potential for 6 h. The total charge
that passed through the concrete specimens was determined and
used to evaluate the chloride penetrability of each concrete mixture. The reported results evaluated by the Coulomb charge are
the average of two tests.
4. Test results and discussion
4.1. Fresh properties
612
Table 3
Fresh properties of the concrete investigated.
Concrete
name
V-funnel
L-box
T50 (s) Slump
Plastic
ow (mm) ow time (s) blocking ratio
density (kg/m3)
SCC10
SCC30
SCC50
SCC70
2432
2399
2390
2332
6
5
5
7
620
685
705
670
28.19
16.0
20.39
28.16
30
0.77
0.80
0.93
0.83
sive exhibiting a very good slump ow around 700 mm, but after
few minutes signicant amount of bleeding is noticed and the
aggregates settlement was seen in the cube moulds. This prompted
to use more amount of VMA to avoid segregation and bleeding.
VMA dosage of 0.5% for the 70% replacement is quite high compared to earlier studies published in the literature. In spite of using
high amount of VMA still a very small amount of bleeding is observed in the mix. The results are quite contrary to the earlier results published, where good owability and cohesive SCCs have
being developed at 70% replacement of y ash with OPC cement
[10,11,14,24]. From the results it can be concluded that when
PPC was used in the development of SCC, y ash replacements of
the order 3050% will be ideal.
4.1.2. Fresh concrete test results
Fig. 4 presents the slump ow with respect to y ash dosage.
From the results it can be seen that as the y ash dosage increases
the slump ow also increases up to 50% and after that there was
drop in the ow at 70% replacement. The four mixtures exhibited
slump ow values between 620 and 705 mm showing the capability of concrete to deform under its own weight. Slump ow of
650 50 mm is required for SCC [22], and all the concretes developed here have satised the requirements. The 10% replacement
exhibited a thixotropic behaviour showing a slump ow value of
620 mm, whereas the 30% and 50% replacements exhibited values
between 680 and 700 mm.
Also, the T50s for all mixtures did not show signicant variation.
On the other hand, SCC mixtures with y ash percentages of 30%
and 50% showed equal values of 6 s, whereas the 10% and 70%
replacements showed values of 7 and 8 s. The V-funnel ow times
also exhibited a similar behaviour. V-funnel measurements of
some mixtures exceeded the upper limit; however, all concrete
mixtures lled the moulds by its own weight without the need
for vibration. Many researchers have used both the T50 and
V-funnel times as indicators of viscosity of highly owable concrete mixes. The relationship between these results is presented
in Fig. 5. This gure shows that there is an acceptable relationship
(R2 = 0.74) between T50 and V-funnel times for these SCC mixtures.
27
24
21
18
15
5.5
6.0
6.5
7.0
7.5
8.0
720
30
1.0
Blocking ratio
680
660
640
20
0.9
15
10
0.8
620
25
700
8.5
T50 (sec)
600
0.7
10
20
30
40
50
60
70
80
10
20
30
40
50
60
70
0
80
613
SCC10
SCC30
SCC50
SCC70
7 day
28 day
56 day
28 day
56 day
28 day
56 day
44.42
48.33
27.1
18.14
58.37
51.20
35.91
21.77
78.97
88.06
60.83
44.21
87.85
99.43
66.20
50.21
5.62
5.93
4.12
2.61
5.55
6.06
4.20
2.84
43.24
45.42
36.63
31.56
42.14
46.24
36.01
32.78
In the present investigation the elastic modulus (E) values obtained with respect to various y ash contents are presented in Table 4. The relationship between compressive strength (fck) and
modulus of elasticity of SCC mixtures is presented in Fig. 8; additionally the relationships of ACI and BIS models have also been
shown in the same gure. As can be seen from the gure SCC mixtures had exhibited
p lower elastic moduli when compared with BIS
model Ep5 fck and comparable values with ACI model
E 4:73 fck . This general tendency of SCC mixtures can be
attributed to the lower amount of coarse aggregate and increased
paste content. The relationship between the compressive strength
(fck) and modulus of elasticity (E) for the tested mixtures has been
determined by the following equation:
28 day
100
56 day
90
80
70
60
50
40
30
10
3 day
110
20
30
40
50
60
70
80
p
E 4:78 fck ;
R2 0:98
The variability of these values with different SCCs can be attributed to two reasons. First the strength grade of tested SCCs is not
the same. Second the powder ingredients of SCC are different for
different y ash replacements. The reactivity or inert nature of ller may change the strength characteristics and stressstrain relations of mixtures. If individual modulus values of the mixtures are
considered, it can be seen that similar to compressive strength the
elastic modulus of SCC30 at 30% replacement had exhibited the
highest modulus both at 28 and 56 days.
The results of split tensile strength tests at 28 and 56 days are
presented in Table 4. Each value in Table 4 represents the average
split tensile strength results of three specimens. The split tensile
strength ranges from 2.61 to 5.93 MPa and 2.84 to 6.06 MPa at
28 and 56 days, respectively. The split tensile strength of all SCC
mixtures increased with age. The results showed that, an increase
in the FA content decreased the split tensile strength of the SCC
especially at 28 days. SCC mixtures containing 1030% FA replacement showed higher split tensile strength than SCC mixtures containing 5070% FA replacement. This indicates that up to a 30% of
FA replacement may have positive effects on the interfacial bond
between the paste and aggregates. The mixtures containing 50
70% FA showed lower tensile strength probably due to the weaker
50
Concrete name
45
40
35
ACI model
30
BIS model
Experimental
25
40
50
60
70
80
90
614
7
R2 = 0.98
5
40
50
60
70
80
90
bond between the matrix and the aggregates. The relationship between the splitting tensile strength (fsp) and compressive strength
(fck) for the SCC mixtures is presented in Fig. 9. For the tested mixtures the tensile strength can be calculated by using the following
equation:
F sp 0:0264fck1:21919
Table 5
Durability properties of the concretes investigated.
Concrete name
SCC10
SCC30
SCC50
SCC70
Final (72 h)
Final (72 h)
28 day
56 day
28 day
56 day
0.89
1.00
1.29
1.49
3.54
4.53
5.55
12.12
0.84
0.95
1.18
1.32
3.14
3.74
4.95
10.52
5
5
11
35
4
3
9
24
1812
923
1312
3520
1188
692
823
1876
14
13
12
Final absorption
11
10
9
8
7
6
5
4
3
2
1
0
10
20
30
40
50
60
70
80
615
40
28 day
36
56 day
32
28
24
20
16
12
8
4
0
10
20
30
40
50
60
70
80
3500
3000
2500
ASTM C 1202
> 4000 ------ High
2000 - 4000 ------ Moderate
1000 - 2000 ------ Low
100 - 1000 ------ Very low
28 day
56 day
2000
Low
1500
1000
Very low
500
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SCC10
SCC30
SCC50
SCC70
616
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