PUMPS
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
73
PUMPS
The stand alone Pressure Motive Pump (PMP) consists of the pump tank, the internal
operating mechanism, and a set of inlet and outlet check valves. Depending on the
particular model, pump tanks can be made from Ductile Iron, Fabricated Steel or
Stainless Steel. In most installations an additional receiver or reservoir tank and possibly
a high capacity steam trap may be required to complete the system.
Introduction
PMPC
PMPF
PMPSS
PMPLS
PMPM
PMPBP
PMPSP
74
Page No.
76-89
76-81
82
83
84
85
86
87
Sump Drainer
88-89
Fabricated Carbon Steel body (PMO 150 PSIG)
These non-electric sump drainers are designed to drain
unwanted water from sumps, pits, underground tunnels
and low lying areas
Patented Snap-Assure Mechanism with
Inlet and Outlet Check Valves
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
90-91
92-97
98-99
Pump Capacities
PMP, Receiver & Vent, Pump-Trap & Reservoir Sizing
100-101
102-109
110-111
112-115
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
75
The primary function of the non-electric PMPs is to return condensate back to the boiler. They are an excellent
alternative to standard electric pumps that are prone to seal failure when pumping hot condensate in excess of
195 F. They also significantly improve the performance and efficiency of heat exchangers by helping to drain
condensate from the heat exchanger during system stall conditions.
Information Required for Proper Selection and Sizing of Pressure Motive Pump (PMP) Systems
Although Pressure Motive Pumps can be supplied as stand-alone units, the vast majority of industrial condensate
transfer applications require a complete system of components to function both properly and efficiently. This section
is intended to familiarize the user with the information and components required to provide an efficient system.
1) Is a PMP required for the situation? Is there sufficient line pressure for adequate transfer of condensate,
or is a PMP required to overcome lift and/or condensate return line pressure?
2) Should you choose a Stand-alone pump or Pump with Receiver Tank (PMP System)? The vast majority of pump
applications require some type of receiver or reservoir upstream of the unit for several possible reasons:
To allow proper operation of the PMP by providing adequate liquid head above
the PMP (Fill Height). Liquid fill head is required to ensure gravity drainage of
condensate so that the PMP tank may fill completely on each cycle.
To enable the condensate to collect while the pump is in the discharge cycle
(i.e. not filling), thus preventing liquid backup into the equipment being drained.
ATMOSPHERIC
VENT
PUMP EXHAUST
ALTERNATE
CONDENSATE
INLET
VENTED
RECEIVER
12 SEAL
ON
OVERFLOW
RETURN
LINE
PRESSURE
FILLING
HEAD
12 Preferred
6 Min.
LIFT (ft.)
WD 600
TRAP
PRESSURE
MOTIVE
PUMP
76
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
PUMPS
When a modulating valve is used to control product temperature in heat transfer equipment, the valve will open
and close as necessary to meet the variable demand of the system to maintain the product at constant temperature
(Figure 1). Therefore, when maximum heating is required, the supply valve will be fully open to satisfy the high steam
demand requirement. At this point, pressure is also being supplied at its highest level, which may be sufficient to
overcome total system back pressure.
As the product temperature is satisfied, demand decreases and the valve correspondingly begins to close reducing
pressure differential. If demand is satisfied, the valve modulates to its fully closed position. Inlet supply pressure will
eventually fall below system back pressure, resulting in system stall. This leads to poor heat transfer and water hammer as
condensate backs up in the heat transfer equipment. To prevent this situation, a pressure motive pump (PMP) and steam
trap is added to the system (Figure 2). Any condensate forming inside the heat transfer equipment will drain by
gravity into the pump tank. The condensate will accumulate in the pump tank until the float mechanism reaches
its trip point. The tripping of the mechanism opens the motive valve to allow high pressure steam into the tank to
drive the condensate from the tank to the condensate return line.
Figure 2
Figure 1
STEAM CONTROL
VALVE
STEAM
STEAM CONTROL
VALVE
STEAM
AIR
VENT
VACUUM
BREAKER
CONDENSATE
RETURN
STEAM
HEAT
EXCHANGER
CONDENSATE
RETURN LINE
HOT
OUTLET
HEAT EXCHANGER
COLD
INLET
HOT
OUTLET
COLD
INLET
VACUUM
BREAKER
AIR
VENT
LIFT
RESERVOIR
FILLING HEAD
VENT
STEAM
INLET
THERMODYNAMIC
DISC TRAP
F&T
TRAP
PRESSURE
MOTIVE
PUMP
INLET
CHECK VALVE
F&T
TRAP
OUTLET
CHECK VALVE
4) Height or spatial limitations Is the equipment to be drained low to the ground or are there other size limitations?
It is important that minimum fill head requirements are met to ensure proper operation of the PMP. In addition,
changes in fill head will affect capacity.
6) Back pressure For proper sizing and selection of a PMP system, the total back pressure of the system must be known.
The total back pressure generally consists of:
The vertical height the condensate must be raised (Every 1 foot of vertical lift equals 0.433 PSI pressure.)
Any line pressure in the condensate return piping
7) Motive Gas and Pressure Is the gas (steam, air, other) appropriate for the application and is the available pressure
sufficient to provide the necessary flow against the total back pressure? (For closed loop systems, only steam is
appropriate as a motive.)
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
77
PMP Series
PUMPS
T Y P I C A L C O N F I G U R AT I O N S
STAND ALONE UNITS:
All stand alone units are furnished with pump tank, check valves:
and internal pumping mechanism.
PMPC PMPF PMPSS PMPLS PMPM PMPBP
SUMP DRAINER:
Stand alone Sump Drainer with check valves is designed for
pumping water out of low lying areas or pits. Excellent solution
where there is no access to electricity.
PMPSP
C U S T O M C O N F I G U R AT I O N S
Watson McDaniels fully-qualified fabrication facility is ASME
code certified. Our engineers can design and build complete
custom systems to meet all your requirements.
78
Low Profile Low profile tanks are often required when draining
condensate from process equipment when positioned close to the
ground which limits filling head. Low profile units are available in
both fabricated steel and cast iron.
Sump Drainers Sump drainers are similar to the standard PMP
models except that they discharge the condensate vertically
upwards. This piping configuration allows them to easily fit
into below ground sump pits with limited space.
F E AT U R E S
Seal-less The PMP contains no seals. The weak point in
conventional electric pumps is seal failure due to flashing
hot condensate across the seal face.
Non-Electric Since no electricity is required they can be
used in remote locations or NEMA 4,7 & 9 hazardous areas.
Can operate using steam, air, nitrogen or other pressurized
gases as the motive force.
Ductile-Iron Pump tanks are standard in Ductile Iron
which is far superior to Cast Iron for pressure and
temperature rating and safety. Can be ASME coded and
can last in excess of fifty years prior to replacement.
Carbon Steel Pump tanks available in ASME coded
carbon steel.
Stainless Steel Pump tank options include 304L for
applications in harsh environments.
OPTIONS
Pump cycle counter used for predicting maintenance intervals
as well as calculating the volume of condensate pumped.
Insulation jackets are available to stop heat losses
through the pump body and provide personal protection.
Sight glass for monitoring liquid level inside pump body.
Customized systems ASME code-certified fabrication facility
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
PMP Series
Pressure Motive Pumps
PUMPS
S TA N D A L O N E U N I T S
All stand alone units are furnished with pump tank, check valves and internal pumping mechanism.
PMPC
DUCTILE IRON
PMPSS
STAINLESS STEEL
PMPLS
PMPT
WPT
PUMPS WITH
RECEIVER TANKS
SUMP DRAINER
PMPSP
Watson McDaniel manufactures
PMPs with receiver tanks. Pumps
are available in Ductile Iron, Cast
Iron or Fabricated Steel. Receiver
tank manufactured from Carbon
Steel. Available in Simplex,
Duplex, Triplex and Quadraplex.
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
79
PMP Series
Pressure Motive Pumps
PUMPS
PUMP
EXHAUST
PUMP MOTIVE
PRESSURE
VENT
OUTLET
(open)
RETURN LINE
PRESSURE
MOTIVE
INLET
(closed)
CONDENSATE
VENTED
RECEIVER
DRIP TRAP
MOTIVE
GAS
INLET
FILLING HEAD
VENT
RETURN LINE
LIFT PRESSURE
IN PSI
(FEET X 0.433)
Open
Closed
TO DRAIN
OR VENT
PUMP
INLET
CHECK VALVE
INLET
OUTLET
OPEN
CLOSED
FLOW
OUTLET
CHECK VALVE
1 Condensate flows from the receiver tank thru the inlet check valve and fills
the pump tank. During the filling cycle the float inside the tank rises.
VENT TO
ATMOSPHERE
PUMP
EXHAUST
PUMP MOTIVE
PRESSURE
VENT
OUTLET
(closed)
RETURN LINE
PRESSURE
CONDENSATE
MOTIVE
INLET
(open)
VENTED
RECEIVER
DRIP TRAP
MOTIVE
GAS
INLET
FILLING HEAD
VENT
RETURN LINE
LIFT PRESSURE
IN PSI
(FEET X 0.433)
Closed
Open
INLET
OUTLET
CLOSED
OPEN
TO DRAIN
OR VENT
FLOW
PUMP
INLET
CHECK VALVE
OUTLET
CHECK VALVE
2 When the pump tank has filled to the trip point, the mechanism triggers,
opening the motive gas inlet valve and simultaneously closing the vent valve.
This allows motive pressure to enter the pump body, which drives the condensate
thru the outlet check valve into the condensate return line. During the discharge
cycle, the liquid level and the float inside the pump tank drop.
VENT TO
ATMOSPHERE
PUMP
EXHAUST
PUMP MOTIVE
PRESSURE
RETURN LINE
PRESSURE
CONDENSATE
MOTIVE
INLET
(closed)
VENTED
RECEIVER
DRIP TRAP
FILLING HEAD
VENT
MOTIVE
GAS
INLET
PUMP
INLET
CHECK VALVE
RETURN LINE
Open
Closed
LIFT PRESSURE
IN PSI
(FEET X 0.433)
TO DRAIN
OR VENT
80
VENT
OUTLET
(open)
OUTLET
CHECK VALVE
INLET
OUTLET
OPEN
CLOSED
FLOW
3 At the lower trip point, the mechanism triggers and the motive gas inlet valve to the
pump tank closes and simultaneously the vent valve opens. The fill and discharge
cycle then repeats itself.
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
PMP Series
PUMPS
1/2 NPT
INLET
ALL STAINLESS
STEEL
INTERNALS
COVER
Patented
SNAP-ASSURE
Feature
Guaranteed to
extend pump life
even in the most
demanding
applications.
INCONEL-X-750
DUAL COMPRESSION SPRINGS
Designed to minimize
stresses and last indefinitely.
PINS AND
WEAR POINTS
Pivot pins and wear
points are made
from heat-treated
stainless steel with a
heavy layer of hard
chrome plating.
SUPPORT
BRACKET
FLOAT
I N T E R N A L M E C H A N I S M F E AT U R E S
Equipped with our Patented Snap-Assure feature, found only
on Watson McDaniels mechanisms. Snap-Assure extends the
useful life of the pump by assuring that the internal toggle
action triggers at every fill and discharge cycle
All Stainless Steel components eliminate corrosion and rusting
Hard chrome-plated pivot pins and wear points substantially
reduce the rate of wear on critical components
17-4 heat-treated stainless steel inlet and vent valve (Hardened
seats have proven themselves to last years longer in service)
Dual compression springs made from Inconel-X-750 minimize
stress and corrosion and are designed to last indefinitely
Precision manufactured mechanisms never require
field adjustments
Watson McDaniel Snap-Assure mechanisms can be purchased
separately and will fit other manufacturers pump tanks
I N T E R N A L M E C H A N I S M M AT E R I A L S
Cover
Cover Gasket
Cover Bolts
Inlet Valve
Vent Valve
Mechanism Yoke
Ball Float
Springs
Other Internal Parts
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
81
PMPC
PUMPS
Model
Body
Cover
Check Valves
PMO Max. Operating Pressure
TMO Max. Operating Temperature
PMA Max. Allowable Pressure
TMA Max. Allowable Temperature
PMPC
Ductile Iron
Ductile Iron
Stainless Steel
200 PSIG
388F
200 PSIG @ 650F
650F @ 200 PSIG
T Y P I C A L A P P L I C AT I O N S
The PMPC pressure motive pump body & cover are
manufactured from ductile iron. ASME UM code stamp is
available. This pump is typically used when liquids
must be moved to higher elevation, higher pressure
or extended distances.
F E AT U R E S
S A M P L E S P E C I F I C AT I O N
The non-electric pressure powered pump shall be capable of operating
with a maximum motive pressure of 200 PSIG provided by steam, air
or other gas supply. The pump body shall be cast ASTM A-395 Ductile
Iron capable of an ASME UM code stamp if requested. The pump
mechanism shall be float operated with a patented Snap-Assure
feature constructed of all stainless steel materials with all load bearing
points hardened for extended service life. The mechanism shall feature
two Inconel springs used in compression with motive & vent valves
hardened to 40c Rockwell.
82
DIMENSIONS
inches / pounds
Weight (lbs)
1 x 1
11/2 x 1
11/2 x 11/2
2 x 1
2 x 11/2
2 x 2
3 x 2
291/2
303/4
311/4
31
321/2
323/4
351/4
6
71/2
71/2
8
8
8
91/4
6
6
71/2
6
71/2
8
8
360
365
367
370
380
385
390
M AT E R I A L S
Body & Cover
Cover Gasket
Cover Bolts
Inlet Valve
Vent Valve
Mechanism Yoke
Ball Float
Check Valves
Springs
Other Internal Components
Ductile Iron
Grafoil
Steel
Hardened Stainless Steel 40 Rc
Hardened Stainless Steel 40 Rc
304 Stainless Steel
304 Stainless Steel
Stainless Steel
Inconel-X-750
Stainless Steel
Snap-Assure Patent No. 6572340
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
PMPF
Model
Body
Cover
Check Valves
PMO Max. Operating Pressure
TMO Max. Operating Temperature
PMA Max. Allowable Pressure
PMPF
Carbon Steel
Carbon Steel
Stainless Steel
200 PSIG
388F
250 PSIG @ 650F
T Y P I C A L A P P L I C AT I O N S
The PMPF pressure motive pump body & cover are manufactured
from carbon steel. These tanks are fabricated with 1/8 corrosion
allowance and receive the ASME UM code stamp. This pump
is typically used when liquids must be moved to higher elevation,
higher pressure or extended distances.
F E AT U R E S
wear items
All stainless steel internals for ultimate corrosion resistance
Dual compression springs made from Inconel-X-750 for
high-temperature corrosive service
Operates using steam, air, nitrogen or other pressurized
gases as the motive force
Non-Electric can be used in remote locations or
NEMA 4, 7, 9 & hazardous areas
S A M P L E S P E C I F I C AT I O N
The non-electric pressure powered pump shall be capable of operating
with a maximum motive pressure of 200 PSIG provided by steam, air or
other gas supply. The pump body shall be fabricated carbon steel and
certified with the ASME UM code stamp. The pump mechanism shall
be float operated with a patented Snap-Assure feature constructed of
all stainless steel materials with all load bearing points hardened for
extended service life. The mechanism shall feature two Inconel springs
used in compression with motive & vent valves hardened to
40c Rockwell.
DIMENSIONS
inches / pounds
Weight (lbs)
1 x 1
11/2 x 1
11/2 x 11/2
2 x 1
2 x 11/2
2 x 2
3 x 2
301/2
6
71/2
71/2
8
8
8
91/4
6
71/2
6
6
71/2
8
215
220
223
225
230
235
240
313/4
321/4
32
331/2
333/4
351/4
M AT E R I A L S
Body & Cover
Cover Gasket
Cover Bolts
Inlet Valve
Vent Valve
Mechanism Yoke
Ball Float
Check Valves
Springs
Other Internal Components
Carbon Steel
Grafoil
Steel
Hardened Stainless Steel 40 Rc
Hardened Stainless Steel 40 Rc
304 Stainless Steel
304 Stainless Steel
Stainless Steel
Inconel-X-750
Stainless Steel
Snap-Assure Patent No. 6572340
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
83
PMPSS
Model
Body
Cover
Check Valves
PMO Max. Operating Pressure
TMO Max. Operating Temperature
PMA Max. Allowable Pressure
PMPSS
304L Stainless Steel *
Carbon Steel
Stainless Steel
150 PSIG
366 F
150 PSIG @ 650F
PUMPS
T Y P I C A L A P P L I C AT I O N S
The PMPSS pressure motive pump body & cover are
manufactured from 304L Stainless Steel. These pumps receive
the ASME UM code stamp. This pump is designed to be
used in harsh and corrosive environments.
F E AT U R E S
S A M P L E S P E C I F I C AT I O N
The non-electric pressure powered pump shall be capable of operating
with a maximum motive pressure of 150 PSIG provided by steam, air or
other gas supply. The pump body shall be 304L Stainless Steel and
certified with the ASME UM code stamp. The pump mechanism shall
be float operated with a patented Snap-Assure feature constructed of
all stainless steel materials with all load bearing points hardened for
extended service life. The mechanism shall feature two Inconel springs
used in compression with motive & vent valves hardened to
40c Rockwell.
84
DIMENSIONS
inches / pounds
Weight (lbs)
1 x 1
11/2 x 1
11/2 x 11/2
2 x 1
2 x 11/2
2 x 2
3 x 2
301/2
6
71/2
71/2
8
8
8
91/4
6
71/2
6
6
71/2
8
215
220
223
225
230
235
240
313/4
321/4
32
331/2
333/4
351/4
M AT E R I A L S
Body & Cover
Cover Gasket
Cover Bolts
Inlet Valve
Vent Valve
Mechanism Yoke
Ball Float
Check Valves
Springs
Other Internal Components
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
PMPLS
Model
Body
Cover
Check Valves
PMO Max. Operating Pressure
TMO Max. Operating Temperature
PMA Max. Allowable Pressure
PMPLS
Carbon Steel
Carbon Steel
Stainless Steel
150 PSIG
366F
150 PSIG @ 650F
T Y P I C A L A P P L I C AT I O N S
The PMPLS pressure motive pump is a lower profile than the
standard PMPF model and is sometimes required when draining
condensate from process equipment that is positioned close to the
ground which limits the filling head of the pump. Pump & body
cover are manufactured from carbon steel and receive the
ASME UM code stamp.
F E AT U R E S
DIMENSIONS
inches / pounds
Weight (lbs)
1 x 1
11/2 x 1
291/2
55/8
55/8
303/4
55/8
200
205
11/2 x 11/2
321/8
210
S A M P L E S P E C I F I C AT I O N
The non-electric pressure powered pump shall be capable of operating
with a maximum motive pressure of 150 PSIG provided by steam, air or
other gas supply. The pump body shall be fabricated carbon steel and
certified with the ASME UM code stamp. The pump mechanism shall
be float operated with a patented Snap-Assure feature constructed of
all stainless steel materials with all load bearing points hardened for
extended service life. The mechanism shall feature two Inconel springs
used in compression with motive & vent valves hardened to
40c Rockwell.
M AT E R I A L S
Body & Cover
Cover Gasket
Cover Bolts
Inlet Valve
Vent Valve
Mechanism Yoke
Ball Float
Check Valves
Springs
Other Internal Components
Carbon Steel
Grafoil
Steel
Hardened Stainless Steel 40 Rc
Hardened Stainless Steel 40 Rc
304 Stainless Steel
304 Stainless Steel
Stainless Steel
Inconel-X-750
Stainless Steel
Snap-Assure Patent No. 6572340
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
85
PMPM
PUMPS
Model
Body
Cover
Sizes
Check Valves
PMO Max. Operating Pressure
TMO Max. Operating Temperature
PMA Max. Allowable Pressure
PMPM
Cast Iron
Cast Iron
1, 11/4
Stainless Steel
150 PSIG
366F
150 PSIG @ 450F
T Y P I C A L A P P L I C AT I O N S
The Model PMPM pressure motive pump has an extremely
low profile. These low-profile tanks are required when draining
condensate from process equipment positioned close to the
ground which limits the filling head of the pump.
F E AT U R E S
Low-profile design
Non-Electric can be used in remote locations or
C A PA C I T I E S Condensate (lbs/hr)
Motive
Pressure
(PSIG)
Back
Pressure
(PSIG)
25
25
50
50
50
50
75
75
75
100
100
100
100
150
150
150
15
5
40
25
15
5
60
40
25
60
40
25
15
100
80
60
6 Filling Head
Steam Motive
Air Motive
1
11/4
1
11/4
1200
1970
1200
1480
1860
2240
1160
1640
1960
1415
1825
1985
2175
1120
1220
1570
1800
2955
1800
2220
2790
3360
1740
2460
2960
2122
2732
2977
3262
1680
1830
2355
1720
2265
1640
1980
2220
2485
1935
2185
2340
2020
2280
2420
2455
1456
1525
1885
2580
3398
2460
2970
3330
3728
2903
3278
3510
3030
3420
3630
3683
2184
2288
2828
SIZING
M AT E R I A L S
Body & Cover
Cover Gasket
Cover Bolts
Inlet Valve
Vent Valve
Mechanism Yoke
Ball Float
Check Valves
Springs
Other Internal Components
86
Cast Iron
Garlock
Steel
Hardened Stainless Steel 40 Rc
Hardened Stainless Steel 40 Rc
304 Stainless Steel
304 Stainless Steel
Stainless Steel
Inconel-X-750
Stainless Steel
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
PMPBP
Model
Body
Cover
Check Valves
PMO Max. Operating Pressure
TMO Max. Operating Temperature
PMA Max. Allowable Pressure
PMPBP
Carbon Steel
Carbon Steel
Stainless Steel & Steel
150 PSIG
366F
150 PSIG @ 470F
T Y P I C A L A P P L I C AT I O N S
The PMPBP is an extremely high-capacity pressure motive
pump for applications requiring large transfer of condensate or
other liquids. The internal operating mechanism functions
identically to other pumps in the PMP series. ASME U code
stamp is available.
M AT E R I A L S
Body & Cover
Cover Gasket
Cover Bolts
Inlet Valve
Vent Valve
Mechanism Yoke
Ball Float
Check Valves
Springs
Other Internal Components
Carbon Steel
Non-Asbestos
Steel
Stainless Steel
Stainless Steel
304 Stainless Steel
304 Stainless Steel
Stainless Steel & Steel
Stainless Steel
Stainless Steel
OPTIONS
Cycle counter for measuring the amount of condensate flow
through the pump.
F E AT U R E S
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
87
Sump Drainer
Model
Body
Cover
Check Valves
PMO Max. Operating Pressure
TMO Max. Operating Temperature
PMA Max. Allowable Pressure
PMPSP
Carbon Steel
Ductile Iron
Stainless Steel
150 PSIG
366F
150 PSIG @ 650F
Connection Sizes
NPT
Inlet
Outlet
1
1 /2 x
11/2
2
x
2
3
x
2
OUTLET
Stainless Steel
Check Valve
T Y P I C A L A P P L I C AT I O N S
The PMPSP Sump Drainer uses the identical internal mechanism as the standard
PMP models. The piping configuration is such that the liquid is discharged vertically
upwards as opposed to horizontally out the side. This allows the unit to be easily
positioned inside of a sump area. Condensate or water from the sump enters the
tank through a stainless steel low resistance check valve.
INLET
Stainless Steel
Check Valve
F E AT U R E S
88
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
PMPSP
Sump Drainer
PUMPS
VENT
DISC TRAP
PMPSP
SUMP
DRAINER
SCREENED INLET
Water enters the inlet check valve thru a
screened area at bottom of pump. After
the pump fills, the internal mechanism is
actuated and the pump is discharged by
the motive steam or compressed air.
Other compressed gases such as
nitrogen can also be used.
18
MINIMUM
DIAMETER
Capacity
Correction Factors
2 x 2 3 x 2
2.5
1.8
1.9
1.7
1.6
1.6
1.6
3
2.4
2.4
2.4
2
2
2
10
20
40
11.7
12.5
13.1
12.9
12.3
11.6
10.7
9.2
10.4
11.0
10.6
10.1
9.5
8.7
9.4
9.4
.9.0
8.8
7.1
7.5
7.5
7.2
70
100
5.4
5.6
5.7
4.3
4.5
Note: Capacities in above chart are for the 1-1/2 x 1-1/2 model. To determine capacities for the
2 x 2 & 3 x 2 models, multiply capacity in chart by appropriate correction factor.
www.watsonmcdaniel.com
89
30.0
NOTES:
1. SIZING DEPENDS ON CONDENSATE LOAD,
INLET MOTIVE PRESSURE & FILLING HEAD.
2. THE SIZING OF THE RECEIVER AND VENT
CONNECTION IS BASED ON APPLICATION
PARAMETERS WHEN USED AS OPEN LOOP
(VENTED) SYSTEM.
VENT 4 150#
RF FLANGE
40.0
CONNECTS TO
PUMP EXHAUST
11/2 NPT
VENT
21 GAL.
RECEIVER
AUXILIARY
INLET, 2 NPT
GAUGE GLASS
1/2 NPT
CONDENSATE
INLET 3 NPT
RECEIVER
PUMP EXHAUST 1 NPT
MOTIVE STEAM INLET
1/2 NPT
TYPICAL OPTIONS
CONDENSATE
OUTLET
62.6
DRAIN
1 NPT
55.6
27.75 PMPC
32.00 PMPF
PMPC
or
PMPF
7.5 PMPC
12 PMPF
supply line
40.0
44.0
VENT 6 150#
FLANGE
48 GAL.
RECEIVER
CONNECTS TO
PUMP EXHAUST
11/2 NPT
AUXILIARY
INLET 3 NPT
CONDENSATE
INLET 3 NPT
PUMP EXHAUST
1 NPT
GAUGE GLASS
1/2 NPT
RECEIVER
68.0
59.0
27.75 PMPC
32.00 PMPF
7.5 PMPC
12 PMPF
90
INSPECTION
OPENING
2 NPT
PMPC
or
PMPF
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
DRAIN
1 NPT
PUMPS
75 GAL.
RECEIVER
40
64
VENT 6
150#
FLANGE
CONNECTS TO
PUMP EXHAUST
11/2 NPT
11/2 NPT
AUXILIARY
INLET,
4 150# FLG
CONDENSATE
INLET 3 NPT
PUMP EXHAUST
1 NPT
RECEIVER
GAUGE GLASS
1/2 NPT
INSPECTION
OPENING
2 NPT
68.4
CONDENSATE
OUTLET
59.0
DRAIN
1 NPT
27.75 PMPC
32.00 PMPF
7.5 PMPC
12 PMPF
PMPC
or
PMPF
64.0
NOTES:
1. SIZING DEPENDS ON CONDENSATE LOAD,
INLET MOTIVE PRESSURE & FILLING HEAD.
2. THE SIZING OF THE RECEIVER AND VENT
CONNECTION IS BASED ON APPLICATION
PARAMETERS WHEN USED AS OPEN LOOP
(VENTED) SYSTEM.
60.0
VENT
8 150#
FLANGE
116 GAL.
RECEIVER
CONNECTS TO
PUMP EXHAUST
11/2 NPT
AUXILIARY
INLET,
4 150# FLG
CONDENSATE
INLET 3 NPT
PUMP EXHAUST
1 NPT
RECEIVER
GAUGE GLASS
1/2 NPT
INSPECTION
OPENING
2 NPT
72.5
CONDENSATE
OUTLET
27.75 PMPC
32.00 PMPF
11/2 NPT
63.0
DRAIN
1 NPT
PMPC
or
PMPF
7.5 PMPC
12 PMPF
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
91
PUMPS
PMPT
WPT
The Pump-Trap Combination allows condensate discharge under all operating conditions
of modulating equipment, including vacuum.
92
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
PUMPS
Problem:
DESCRIPTION:
STALL CONDITION WITH MODULATED
STEAM FLOW
STEAM CONTROL
VALVE
CONDENSATE
RETURN LINE
HEAT EXCHANGER
HOT
OUTLET
COLD
INLET
Solution:
VACUUM
BREAKER
AIR
VENT
STEAM
F&T
TRAP
DESCRIPTION:
USE A PRESSURE MOTIVE PUMP
AND STEAM TRAP COMBINATION
(Available in INTERNAL and EXTERNAL
Steam Trap designs)
When the supply valve is fully open and
inlet pressure exceeds back pressure,
condensate forming in the heat transfer
equipment will be pushed through the pump
and steam trap into the condensate return
line. As the supply valve begins to close
and the back pressure exceeds inlet
pressure, any condensate forming inside the
heat transfer equipment will drain by gravity
into the pump tank. The condensate will
accumulate in the pump tank until the float
mechanism reaches its trip point. The
tripping of the mechanism opens the
motive valve to allow high pressure steam
into the tank to drive the condensate from
the tank to the condensate return line.
Note: A larger steam trap than normally
required to drain the heat transfer equipment
must be used to handle the high instantaneous discharge rate of the pump. See
additional information in this catalog for
sizing guidelines.
STEAM CONTROL
VALVE
AIR
VENT
VACUUM
BREAKER
STEAM
CONDENSATE
RETURN
STEAM
HEAT
EXCHANGER
HOT
OUTLET
COLD
INLET
LIFT
RESERVOIR
FILLING HEAD
VENT
STEAM
INLET
THERMODYNAMIC
DISC TRAP
PMPT
INLET
CHECK VALVE
PRESSURE
MOTIVE
PUMP/TRAP
COMBINATION
OUTLET
CHECK VALVE
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
93
PMPT
PUMPS
Model
Body
Cover
Sizes
Check Valves
PMO Max. Operating Pressure
TMO Max. Operating Temperature
PMA Max. Allowable Pressure
PMPT
Ductile Iron
Stainless Steel
1, 11/2
Stainless Steel
125 PSIG
366F
150 PSIG @ 450F
T Y P I C A L A P P L I C AT I O N S
M AT E R I A L S
Body
Cover
Cover Gasket
Cover Bolts
Inlet Valve
Vent Valve
Ball Float
Check Valves
Springs
Other Internal Components
F E AT U R E S
OPTIONS
Patent Pending
94
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
PMPT
Motive
Pressure
(PSIG)
Total Back
Pressure
(PSIG)
1 x 1
6 Head
11/2 x 11/2
6 Head
5
10
10
25
25
25
50
50
50
75
75
75
100
100
100
100
125
125
125
125
125
125
2
5
2
15
10
5
40
25
10
60
40
15
80
60
40
15
115
100
80
60
40
15
150
302
409
791
1020
1224
839
1012
1318
810
1122
1241
490
969
1209
1318
146
371
634
961
1054
1046
258
523
704
1380
1780
2110
1470
1770
2280
1420
1970
2150
859
1700
2100
2260
256
649
1110
1680
1830
1780
TRAP CAPACITIES
Differential
Pressure
(PSI)
Capacity Condensate
(lbs/hr)
5
10
20
30
3470
4126
4907
5430
40
50
65
75
100
125
5835
6170
6588
6828
7337
7758
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
95
PUMPS
WPT Series
PUMPS
1 FNPT INLET
VENT
1/2 FNPT
25
MOTIVE
1/2 FNPT
T Y P I C A L A P P L I C AT I O N S
The Watson McDaniel WPT Pump-Trap Combinations are excellent for draining
heat exchangers or other equipment that is being fed by a temperature regulator
or a temperature control valve. In these applications, the steam pressure in the
heat exchanger may not be sufficient to overcome the back pressure in the
condensate return line. When this condition occurs, the pressure powered pump
takes over and uses high pressure steam supplied to the pump to discharge the
condensate through the trap. When sufficient pressure does exist, the system
functions like a standard steam trap.
P U M P - T R A P F E AT U R E S
Pump and Steam Trap are pre-mounted together on a single base
1 FNPT OUTLET
PMPM
11/2 FTE-200 TRAP
141/8
28
Total Back
Pressure
(PSIG)
WPT1
1 x 1
6 Head
WPT2
11/4 x 11/4
6 Head
WPT3
11/2 x 11/2
12 Head
WPT4
2 x 2
12 Head
WPT5
3 x 2
12 Head
5
10
10
25
25
25
50
50
50
75
75
75
100
100
100
100
125
125
125
125
125
125
150
150
150
150
150
150
2
5
2
15
10
5
40
25
10
60
40
15
80
60
40
15
115
100
80
60
40
15
120
100
80
60
40
15
185
370
502
958
1240
1490
1010
1220
1600
993
1380
1550
612
1210
1540
1720
195
488
836
1280
1420
1470
588
977
1060
1340
1420
1450
335
648
898
1590
2090
2570
1610
1970
2680
1560
2190
2580
951
1900
2440
2840
301
753
1300
2000
2270
2440
904
1510
1640
2100
2260
2390
1310
1760
2350
2700
3020
3780
2090
3620
4080
2250
3470
4390
2620
3390
4310
4620
2280
2880
3520
4110
4910
5120
2560
3020
3630
4230
4830
5230
2320
3740
5640
4690
5970
6850
3410
6650
7140
3730
6010
7920
4390
5780
6940
8000
3490
4420
5700
6880
7800
8420
3640
4610
5780
6910
7930
8590
4270
6230
9450
7230
9370
11400
5040
10200
11500
5660
8770
12400
6140
8120
10000
12300
4440
5720
7630
9390
11100
12900
5100
6270
8140
9920
11700
13300
96
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
PUMPS
VENT
1/2 FNPT
VENT
1 FNPT
25
25
MOTIVE
1/2 FNPT
MOTIVE
1/2 FNPT
PMPM
PMPLS
141/8
31/2
2 FTE-200 TRAP
24
31/2
28
28
2 FNPT INLET
3 FNPT INLET
VENT
1 FNPT
VENT
1 FNPT
25
25
MOTIVE
1/2 FNPT
MOTIVE
1/2 FNPT
2 FNPT OUTLET
2 FNPT OUTLET
PMPC
PMPC
25 9/16
2 FTE-200
TRAP
21/2 FTE-200
TRAP
25 9/16
8
28
51/4
28
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
97
PUMPS
Four standard condensate receiver sizes are available for our Pressure
Motive Pump Systems: 21, 48, 75 and 116 gallons. Custom Receiver
fabrication is available with our ASME certified fabrication facility.
Cycle
Counter
Gauge Glass
T-Bone
Connection
Cycle Counter
Inlet
Check
Valve
Outlet
Check
Valve
Vertical
Discharge
Pump
Vertical Discharge
Pump with T-Bone
connection allows inlet
and outlet condensate
hook-ups to be made
above the pump. This
is an advantage when
space is limited around
the base of the pump
due to equipment or
piping obstructions.
Product Description
GAUGE GLASS:
Model Code
Standard Bronze
for PMPC, PMPF, PMPLS, 21 Gallon Receiver
for PMPT
for PMPM Mini Pump (extremely low profile)
for 48 Gallon Receiver
for 75 Gallon Receiver
for 116 Gallon Receiver
Stainless Steel
for PMPSS
Gauge
Gauge
Gauge
Gauge
Gauge
Gauge
98
1
PMPT
PMPM
1
1
1
Gauge Glass SS
Glass
Glass
Glass
Glass
Glass
Glass
Gauge Glass 1A
Gauge Glass - 1HP
for
for
for
for
for
for
for
for
for
for
INSUL-CRV-PMPC
INSUL-CRV-PMPF
INSUL-CRV-PMPLS
INSUL-CRV-PMPBP
INSUL-CRV-PMPT
INSUL-CRV-PMPM
INSUL-CRV-21
INSUL-CRV-48
INSUL-CRV-75
INSUL-CRV-116
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
Insulation Jacket
Insulation Jackets
conserve energy by
reducing heat loss. They
also improve safety by
protecting personnel from
hot surfaces. Jackets
have velcro closures
for easy installation or
removal. Fits tightly
around pump tanks
and receivers.
Product Description
PRE-PIPED ACCESSORIES:
Model Code
Pre-piped
Pre-piped
Pre-piped
Pre-piped
PRV1
PRV2
PRV3
PRV4
900-03
910-03
900-02
921-03
911-03
REBUILT MECHANISMS: *
for PMPF
for PMPC, PMPLS
for PMPT
900-03R
910-03R
921-03R
CHECK VALVES:
MECHANISMS:
PUMPS
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
99
C A PA C I T I E S Condensate (lbs/hr)
Motive
Pressure
(PSIG)
Total Back
Pressure
(PSIG)
PMPLS
1 X 1
6 Head
5
10
10
25
25
25
50
50
50
75
75
75
100
100
100
100
125
125
125
125
125
125
150
150
150
150
150
150
2
5
2
15
10
5
40
25
10
60
40
15
80
60
40
15
115
100
80
60
40
15
120
100
80
60
40
15
1,760
1,870
2,200
1,650
1,980
2,300
1,650
1,980
2,300
1,540
1,980
2,420
1,650
1,870
2,090
2,420
1,430
1,540
1,760
1,980
2,200
2,420
1,590
1,640
1,860
2,080
2,300
2,520
1,860
2,200
3,030
3,130
3,600
4,700
2,280
4,050
4,700
2,400
3,780
5,130
2,750
3,600
4,700
5,400
2,380
2,980
3,430
4,170
5,100
5,850
2,650
3,150
3,800
4,500
5,290
6,100
175
175
175
175
175
175
200
200
200
200
200
200
140
120
100
60
40
15
160
140
100
80
40
15
2,600
3,100
3,600
4,850
6,200
7,500
2,400
3,100
4,200
4,700
6,800
8,400
3 x 2
12Head
3 x 2
Duplex
3 x 2
Triplex
3 x 2
Quadraplex
PMPBP
4 x 4
24Head
1,920
2,450
3,370
3,480
3,990
5,200
2,530
4,500
5,240
2,660
4,190
5,700
3,060
4,000
5,210
6,010
2,640
3,330
4,100
4,850
5,950
6,660
2,940
3,490
4,230
5,000
5,870
6,820
2,860
4,350
6,880
4,990
6,560
7,970
3,370
6,800
7,970
3,600
5,920
8,580
4,160
5,560
6,880
8,740
3,270
4,140
5,400
6,600
7,760
9,240
3,400
4,320
5,490
6,660
7,920
9,450
3,180
4,840
7,650
5,550
7,290
8,860
3,750
7,560
8,860
4,000
6,580
9,540
4,630
6,180
7,650
9,720
3,640
4,600
6,000
7,340
8,630
10,270
3,780
4,800
6,100
7,400
8,800
10,500
3,540
5,380
8,500
6,170
8,100
9,850
4,170
8,4400
9,850
4,440
7,320
10,600
5,150
6,870
8,500
10,800
4,050
5,130
6,670
8,160
9,590
11,420
4,200
5,350
6,770
8,240
9,780
11,680
5,000
7,210
11,110
8,230
10,780
13,350
5,670
11,550
13,440
6,340
9,870
14,330
6,860
9,100
11,270
14,330
4,960
6,390
8,540
10,530
12,500
15,100
5,690
7,000
9,100
11,120
13,220
15,500
10,000
14,420
22,220
16,460
21,560
26,700
11,340
23,100
26,880
12,680
19,740
28,660
13,720
18,200
22,540
28,660
9,920
12,780
17,080
21,060
25,000
30,200
11,380
14,000
18,200
22,240
26,440
31,000
15,000
21,630
33,330
24,690
32,340
40,050
17,010
34,650
40,320
19,020
29,610
42,990
20,580
27,300
33,810
42,990
14,880
19,170
25,620
31,590
37,500
45,300
17,070
21,000
27,300
33,360
39,660
46,500
20,000
28,840
44,440
32,920
43,120
53,400
22,680
46,200
53,760
25,360
39,480
57,320
27,440
36,400
45,080
57,320
19,840
25,560
34,160
42,120
50,000
60,400
22,760
28,000
36,400
44,480
52,880
62,000
16,600
19,000
22,600
33,200
40,300
46,200
33,300
40,100
47,000
32,900
39,400
47,200
27,200
35,100
42,100
48,000
19,500
25,300
32,200
38,500
44,000
49,200
21,600
29,000
34,500
40,300
44,700
49,500
2,900
3,400
4,000
5,400
6,900
8,350
2,700
3,400
4,650
5,250
7,550
9,350
3,800
4,400
5,100
6,900
8,900
10,600
3,500
4,400
5,950
6,750
9,700
12,000
4,200
4,850
5,700
7,700
9,850
11,900
3,800
4,900
6,600
7,500
10,800
13,300
4,650
5,400
6,300
8,550
10,950
13,200
4,300
5,400
7,350
8,300
11,950
14,800
6,200
7,200
8,400
11,400
14,600
17,600
5,700
7,200
9,800
11,100
15,950
19,700
12,400
14,400
16,800
22.800
29,200
35,200
11,400
14,400
19,600
22,200
31,900
39,400
18,600
21,600
25,200
34.200
43,800
52,800
17,100
21,600
29,400
33,300
47,850
59,100
24,800
28,800
33,600
45,600
58,400
70,400
22,800
28,800
39,200
44,400
63,800
78,800
6
1.00
12
1.10
0.70
0.70
0.84
1.00
1.00
1.00
Filling Head
18
24
36
1.20
1.30
1.50
1.10
1.10
1.04
0.80
1.20
1.20
1.08
1.00
1.35
1.35
1.20
1.10
48
60
1.20
1.15
NOTE: When the filling head differs from the standard filling height, the capacity
of the pressure power pumps are either increased or decreased. For example,
a pump with a 3 inlet that has a filling head of 36 as opposed to a standard
filling head of 12, will have a capacity increase of 20%. Multiply the value
found in the Capacity Table above by 1.2.
100
90%
1.25
1.00
1.13
1.16
11/2
2
3
4
1.04
1.04
1.04
1.06
1.06
1.06
1.08
1.08
1.08
1.30
1.35
1.40
1.45
1.18
1.18
1.18
1.23
1.23
1.23
1.28
1.28
1.28
1.20
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
Motive
Pressure
(PSIG)
Back
Pressure
(PSIG)
25
25
50
50
50
50
75
75
75
100
100
100
100
150
150
150
15
5
40
25
15
5
60
40
25
60
40
25
15
100
80
60
PUMPS
1800
2955
1800
2220
2790
3360
1740
2460
2960
2122
2732
2977
3262
1680
1830
2355
1720
2265
1640
1980
2220
2485
1935
2185
2340
2020
2280
2420
2455
1456
1525
1885
2580
3398
2460
2970
3330
3728
2903
3278
3510
3030
3420
3630
3683
2184
2288
2828
Total Back
Pressure
(PSIG)
WPT1
1 x 1
6 Head
WPT2
11/4 x 11/4
6 Head
WPT3
11/2 x 11/2
12 Head
WPT4
2 x 2
12 Head
WPT5
3 x 2
12 Head
5
10
10
25
25
25
50
50
50
75
75
75
100
100
100
100
125
125
125
125
125
125
150
150
150
150
150
150
2
5
2
15
10
5
40
25
10
60
40
15
80
60
40
15
115
100
80
60
40
15
120
100
80
60
40
15
185
370
502
958
1240
1490
1010
1220
1600
993
1380
1550
612
1210
1540
1720
195
488
836
1280
1420
1470
588
977
1060
1340
1420
1450
335
648
898
1590
2090
2570
1610
1970
2680
1560
2190
2580
951
1900
2440
2840
301
753
1300
2000
2270
2440
904
1510
1640
2100
2260
2390
1310
1760
2350
2700
3020
3780
2090
3620
4080
2250
3470
4390
2620
3390
4310
4620
2280
2880
3520
4110
4910
5120
2560
3020
3630
4230
4830
5230
2320
3740
5640
4690
5970
6850
3410
6650
7140
3730
6010
7920
4390
5780
6940
8000
3490
4420
5700
6880
7800
8420
3640
4610
5780
6910
7930
8590
4270
6230
9450
7230
9370
11400
5040
10200
11500
5660
8770
12400
6140
8120
10000
12300
4440
5720
7630
9390
11100
12900
5100
6270
8140
9920
11700
13300
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
101
PUMPS
2 Condensate Pressure
1 Condensate Load
8,000 lbs/hr
2 Condensate Pressure
4 Filling Head
HOW TO ORDER
SPECIFY:
1) Model or Pumps
2) Size of Pump(s)
50 PSIG
12"
30 PSIG
23 ft. (convert to PSIG)
EXAMPLE:
PMPC
2 x 2
3) Stand-alone Pump or
Simplex or Duplex
Pump with Receiver Tank
(Note: Size of Receiver Tank must be specified when
ordering Pump with Receiver Tank)
4) Options
Gauge glass
102
+ 30 PSIG
= 40 PSIG
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
CONDENSATE LOAD:
CAN BE FROM SINGLE OR MULTIPLE
CONDENSATE SOURCES
CONDENSATE PRESSURE
CONDENSATE
INLET
5A
CONDENSATE RETURN
LINE PRESSURE
ATMOSPHERIC
VENT SIZE
(OPEN LOOP ONLY)
PSIG
PUMP
EXHAUST
PUMPS
MOTIVE STEAM
OR GAS
PRESSURE
AVAILABLE
3
5B
LIFT
HEIGHT
PMP:
SIMPLEX
OR
MULTIPLEX
FT. X 0.433 =
PSIG
PSIG
= TOTAL BP
5A +
5B = TOTAL BP
STEAM TRAP
(REQUIRED FOR CLOSED LOOP
PMP SYSTEM ONLY)
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
103
(Pressurized Reservoir)
R E S E RV O I R S I Z I N G
Condensate
Load
(lbs//hr)
0-500
1,000
1,500
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
10,000
20,000
2
2
3
4
6
1
2
2
3
3
3
4
4.5
5
10
1
2
2
2
2
3
3
5.5
2
2
4
Note: When back pressure against the pump outlet is less than 50% of
the steam pressure to the heat exchanger, the above pipe lengths
can be reduced by half.
DATA REQUIRED FOR SIZING PMP IN A CLOSED LOOP SYSTEM (pressurized reservoir)
Condensate Load produced by Heat Transfer
Equipment (i.e. heat exchangers, tank coils,
jacketed kettles, etc.)
_______ lbs/hr
STEAM
STEAM CONTROL
VACUUM
VALVE
BREAKER
AIR
VENT
STEAM
CONDENSATE
RETURN
HEAT
EXCHANGER
HOT
OUTLET
COLD
INLET
LIFT
RESERVOIR
FILLING HEAD
12 Preferred
STEAM
INLET
VENT
THERMODYNAMIC
DISC TRAP
PRESSURE
MOTIVE
PUMP
F&T
TRAP
INLET
CHECK VALVE
OUTLET
CHECK VALVE
104
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
PUMPS
(Vented Receiver)
Receiver
Length
Vent Line
Diameter
75
150
300
600
900
1200
2000
3000
4000
5000
6000
7000
8000
4
6
8
10
12
16
20
24
26
28
30
32
36
36
36
36
36
36
36
60
60
60
60
72
72
72
1
2
3
4
6
6
8
8
10
10
12
12
14
(inches)
Quantity of
Flash Steam
(lbs/hr)
the pressure and load. Then go into the Percent Flash Steam table with
the condensate pressure and move right until under the appropriate flash
tank pressure to read the percentage of condensate that will flash into
steam. Take the source load and multiply it by the decimal value of the
percentage to calculate the amount (lbs/hrs) of flash steam. Repeat this for
all condensate sources. Enter the Vented Receiver Sizing table with the
total flash steam load to determine the correct sizes for receiver and vent.
Condensate
Pressure
(PSIG)
5
10
15
20
30
40
60
80
100
125
150
200
250
300
350
400
1.6
2.9
3.9
4.9
6.5
7.8
10.0
11.8
13.3
14.9
16.3
18.7
20.8
22.5
24.1
25.6
0.0
1.3
2.4
3.3
5.0
6.3
8.5
10.3
11.8
13.5
14.9
17.3
19.4
21.2
22.8
24.2
0.0
1.1
2.1
3.7
5.1
7.3
9.1
10.6
12.3
13.7
16.2
18.2
20.0
21.7
23.1
0.0
1.7
3.0
5.3
7.1
8.7
10.4
11.8
14.3
16.4
18.2
19.9
21.4
0.0
1.4
3.7
5.5
7.1
8.8
10.3
12.8
14.9
16.8
18.4
19.9
0.0
2.3
4.2
5.8
7.5
9.0
11.5
13.7
15.5
17.2
18.7
60
80
100
0.0
1.9
3.5
5.3
6.8
9.4
11.5
13.4
15.1
16.7
0.0
1.6
3.4
4.9
7.6
9.8
11.7
13.4
15.0
0.0
1.8
3.3
6.0
8.2
10.2
11.9
13.5
DATA REQUIRED FOR SIZING PMP IN AN OPEN LOOP SYSTEM (vented receiver)
Source 1: _____ lbs/hr @ ____ PSIG
Source 2: _____ lbs/hr @ ____ PSIG
MULTIPLE
CONDENSATE SOURCES
ALTERNATE
CONDENSATE
INLET
PUMP EXHAUST
VENTED
RECEIVER
12 SEAL
ON
OVERFLOW
RETURN
LINE
PRESSURE
STEAM
INLET
FILLING
HEAD
12 Preferred
6 Min.
LIFT (ft.)
VENT
PRESSURE
MOTIVE
PUMP
WD 600
TRAP
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
105
PUMPS
DESCRIPTION:
STALL CONDITION WITH MODULATED
STEAM FLOW
STEAM CONTROL
VALVE
CONDENSATE
RETURN LINE
HEAT EXCHANGER
HOT
OUTLET
COLD
INLET
Solution:
VACUUM
BREAKER
AIR
VENT
STEAM
F&T
TRAP
DESCRIPTION:
USE A PRESSURE MOTIVE PUMP
AND STEAM TRAP COMBINATION
(Available in INTERNAL and EXTERNAL
Steam Trap designs)
When the supply valve is fully open
and inlet pressure exceeds back pressure,
condensate forming in the heat transfer
equipment will be pushed through the pump
and steam trap into the condensate return
line. As the supply valve begins to close
and the back pressure exceeds inlet
pressure, any condensate forming inside
the heat transfer equipment will drain by
gravity into the pump tank. The condensate
will accumulate in the pump tank until the
float mechanism reaches its trip point. The
tripping of the mechanism opens the
motive valve to allow high pressure steam
into the tank to drive the condensate from
the tank to the condensate return line.
Note: A larger steam trap than normally
required to drain the heat transfer equipment
must be used to handle the high instantaneous discharge rate of the pump. See
additional information in this catalog for
sizing guidelines.
106
STEAM CONTROL
VALVE
AIR
VENT
VACUUM
BREAKER
CONDENSATE
RETURN
STEAM
STEAM
HEAT
EXCHANGER
HOT
OUTLET
COLD
INLET
LIFT
RESERVOIR
FILLING HEAD
VENT
STEAM
INLET
THERMODYNAMIC
DISC TRAP
PMPT
INLET
CHECK VALVE
PRESSURE
MOTIVE
PUMP/TRAP
COMBINATION
OUTLET
CHECK VALVE
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
PUMPS
Install a Watson McDaniel Pump and Steam Trap Combination available in both Internal and External Steam Trap designs.
The PMPT Pump with Internal Steam Trap should be considered for compactness, while the WPT Series Pump-Trap
Combination with External Steam Trap should be considered when capacities exceed the capability of the PMPT.
Why is a Steam Trap necessary after the PMP in a Closed Loop system?
Because this type of system operates with a modulating supply valve as described above, the pressure may, at times,
both exceed or fall below system back pressure. The pump is only required during stall loads. Therefore, a steam trap is still
required to prevent steam from discharging into the return line at times when the supply pressure exceeds the back pressure.
When properly sized and installed, these two components will automatically work in conjunction with each other requiring no
manual operation.
It is important to note that sizing the steam trap in a pump-external trap* combination application differs from sizing a
steam trap alone. Please refer to additional information below.
* Although the steam trap is internal in the PMPT Series, it is still appropriate to follow the guidelines below for sizing confirmation.
Although the PMP and Steam Trap operate in conjunction with each other, each component must be considered individually,
as there are specific considerations for closed loop systems. See below for detailed explanation and appropriate guidelines
for sizing of both the PMP and Trap components of the Pump-Trap Combination:
When required for drainage of heat transfer equipment supplied by a modulating control valve, the PMP need only be sized for
the stall load, which is often considerably less than equipment design load leading to a smaller PMP being required. The point
at which stall occurs can be calculated using either Stall Charts or appropriate formulas as shown on the following pages.
In such an application, the steam trap must be sized not only to handle the full design load, but also sized to handle the high
instantaneous flow rates from the discharge of the pump at stall conditions which can be well in excess of 3 times the
steady-state load of the pump! Therefore, it is appropriate to size the steam trap for both sets of conditions using the
following guidelines:
Steam Trap sizing based on Full Design Load of the Heat Transfer Equipment:
Full Design Load X appropriate Safety Load Factor = Total Load for Steam Trap Sizing
Steam Trap sizing based on Instantaneous Discharge of the PMP at stall conditions:
Stall Load (as determined) at 1/4 PSI differential for Steam Trap Sizing
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
107
PUMPS
Predicting Stall
Stall can be predicted with relative accuracy by either plotting values on a Stall Chart or by calculation using appropriate
formulas. These methods are then used to determine the percentage of heat load at stall. Examples of each method are
offered so the user may choose the method with which they are most comfortable.
The example below is for a typical heat transfer application**, such as a heat exchanger where steam may be used to
heat a constant flow of water at a fixed temperature. The parameters of such an application can be summarized as:
The flow of the fluid to be heated is constant
The desired outlet temperature of the heated fluid is to remain constant
The steam for heating is to be supplied with a modulating valve (i.e. varying inlet pressure)
** Applications with alternate parameters will require different equations and guidelines for prediction of stall conditions.
Consult factory for other such applications.
Example:
Consider a heat exchanger supplied with 40 PSIG steam through a modulating valve that is designed to heat a
constant water flow of 145 GPM from 60 F to 140 F. Condensate will need to be lifted 23 ft. into a return
line that has approximately 5 PSIG back pressure.
Before the charts or formulas can be consulted, some additional conversions are first required:
1) The Saturated Temperature of the incoming steam: In this example, consult the Saturated Steam Table
(included in the Engineering Section of this catalog) to determine the Saturated Temperature
of 40 PSIG steam is 287 F.
2) The equivalent Saturated Temperature of the total BACK PRESSURE: The total back pressure is equal
to the lift height equivalent pressure, plus any pressure that may exist in the return line.
23 ft. Lift Height x 0.433 = 10 PSIG
Return Line Pressure = 5 PSIG
Therefore, the total BACK PRESSURE in this example is 15 PSIG. Consulting the Saturated Steam Table,
the saturated temperature of 15 PSIG steam is 250 F.
The parameters required for determining stall can now be summarized as follows:
Mathematical Solution
=
=
=
=
=
=
=
=
40 PSIG (PS)
287 F (TS)
140 F (T2)
15 PSIG (Pb)
250 F (Tb)
Tb T2 x 100%
TS T2
250 140 x 100%
287 140
110 x 100%
147
74.8 %
1) On the Left Vertical Axis, plot the Inlet Steam Temperature (TS): 287 F.
2) On the Left Vertical Axis, find the Outlet Temperature of the fluid to be heated (T2): 140 F.
Plot this point directly across on the Right Vertical Axis. Draw line between points TS and T2.
3) On the Right Vertical Axis, plot the Back Pressure: 15 PSIG. Draw a horizontal line from this
point to the Left Vertical Axis.
4) Locate the point at which the above lines intersect. Draw vertical line from this point to the Bottom
Horizontal Axis to determine the Percentage of Load at which Stall occurs 75% in this example.
108
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
40 PSIG STEAM
(Ts) = 287 F
INLET TO STEAM
SUPPLY VALVE
PUMPS
PRESSURE PSIG
INCHES
VACUUM
TEMPERATURE F
15 PSIG
BACK PRESSURE
PMP REQUIRED
OUTLET WATER
TEMPERATURE (T2)
3
Figure No. 1
STALL CHART
4
The load was not specified in the example provided. However, sufficient information was provided for its calculation.
Here is what is known:
=
=
=
40 PSIG
145 GPM
60 F to 140 F
Consulting the Engineering Section in the back of this catalog, the following equation for steam load requirements at heat
exchanger full load can be used:
Steam Load in lbs/hr
=
=
At 100% open, the inlet steam valve will supply 5,800 lbs/hr for heating. We can now determine the stall load to be used for
proper sizing of the Pump-Trap Combination. From the previous section, stall was determined to occur at 75% of the full load.
Therefore:
Stall Load = 5,800 lbs/hr X 0.75 = 4,350 lbs/hr
Finally, using the guidelines previously noted within this section, the PMP and Steam Trap can be properly sized and selected.
As always, consult the factory for additional information and sizing assistance when needed.
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
109
ASME
Certified
110
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
PUMPS
DESCRIPTION OF
CUSTOM SYSTEM
SAFETY
RELIEF VALVE
FLASH STEAM
OUTLET
BACK
PRESSURE
REGULATOR
(BPR)
ACOUSTIC
SILENCER
TEMPERATURE
REGULATING
VALVE
PMPF
WAFER
STYLE
CHECK
VALVES
COMMON
OUTLETS
FTE SERIES
STEAM TRAP
OVERFLOW
TO DRAIN
COOLED
BELOW
140 F
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
111
ELECTRIC PUMPS
W4100
W4200
8/15/30/45/60/95 Gal.
6/15/24/36/50 Gal.
NPT
NPT
Fabricated Carbon Steel
Cast Iron
50 PSIG *
50 PSIG *
190F
190F
Mechanical & electrical alternators; gauge glass;
thermometer; discharge pressure gauges; isolation
valves; magnetic starters; 1750 RPM motors;
control panels; oversized or stainless steel receivers;
high temperature components
Float
Switch
Motor
Receiver
Tank
Pump
T Y P I C A L A P P L I C AT I O N S
I N S TA L L AT I O N
HOW IT WORKS
The float, which is connected to the switch assembly rises when
condensate enters the receiver tank. When the float rises above
its set point, it energizes the motor on the pump. Once started,
the pump will continue to run until the water level drops below
the bottom position of the float switch. There it will de-energize
the motor to shut off the pump. This cycle repeats as condensate
begins to fill the receiver tank.
F E AT U R E S
Fabricated steel receivers (W4100) or
cast iron receivers (W4200)
MAINTENANCE
At regular intervals, check the motor lubrication, unless the motor
is equipped with a permanently lubricated bearing.
OPTIONS
Mechanical and electrical alternators
Gauge glass
Thermometer
Discharge pressure gauges
Isolation valves
Magnetic starters with HOA selector switch
1750 RPM motors, larger pumping capacities & higher
discharge pressures
HOW TO ORDER
S A M P L E S P E C I F I C AT I O N
Pump(s) shall be of the centrifugal type with two-piece
enclosed brass impeller, cast iron housing and stainless steel
motor shaft. The float switch shall be two-pole with plastic
case, stainless steel float and shafting, and double-break silver
contacts. A flat perforated brass strainer shall be provided in
the inlet of the pump from the tank.
112
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
ELECTRIC PUMPS
PUMPS
G NPT INLET
LOCATION ON
24-50 GAL.
C.I. RECEIVER
FLOAT SWITCH
LOCATION ON
6, 24-50 GAL.
C.I. RECEIVER
INLET
(NPT)
H
INLET
(NPT)
J
5
E
PUMP OUTLET
K
DRAIN
OUTLET
(NPT)
DUPLEX PUMP
LOCATION ON 24-50
GAL. C.I. RECEIVER &
15-95 GAL.
STEEL RECEIVER
PUMP OUTLET
G-SERIES 3/4 NPT
J-SERIES 11/2 NPT
inches
8 gallon
123/4
101/2
121/2
121/2
18
211/2
15 gallon
143/8
123/8
17
15
201/2
231/4
30 gallon
183/8
161/8
22
18
231/2
28
21/2
3/4
45 gallon
263/8
241/8
22
18
---
295/16
21/2
11/2
60 gallon
283/8
261/8
28
18
---
295/16
21/2
95 gallon
283/8
261/8
---
395/16
21/2
28
28
L
3/4
11/2
41/8
31/4
1/2
1/2
3/4
11/2
11/2
inches
6 gallon
41/2
121/2
141/2
125/8
181/4
207/16
3/4
43/32
3/4
3/4
15 gallon
147/8
131/8
181/2
131/2
191/8
24
33/4
1/2
3/4
24 gallon
191/8
155/8
257/8
15
201/32
2213/16
41/8
3/4
3/4
36 gallon
185/8
151/8
2721/64
221/2
2717/32
313/4
41/8
3/4
3/4
36 gallon
185/8
151/8
2721/64
221/2
---
353/8
43/8
3/4
11/2
50 gallon
185/8
151/8
2721/64
31
---
437/8
43/8
3/4
11/2
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
113
ELECTRIC PUMPS
W4100
PUMPS
C A PA C I T I E S
EDR
8000
2000
4000
6000
8000
10000
15000
20000
25000
30000
40000
50000
2000
4000
6000
8000
10000
15000
20000
25000
30000
40000
50000
2000
4000
6000
8000
10000
15000
20000
25000
30000
40000
50000
2000
4000
6000
8000
10000
15000
20000
25000
30000
40000
50000
Discharge
Pressure
(PSIG)
20
20
20
20
20
20
20
20
20
20
20
20
30
30
30
30
30
30
30
30
30
30
30
40
40
40
40
40
40
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50
Flow
Rate
(GPM)
12
3
6
9
12
15
22.5
30
37.5
45
60
75
3
6
9
12
15
22.5
30
37.5
45
60
75
3
6
9
12
15
22.5
30
37.5
45
60
75
3
6
9
12
15
22.5
30
37.5
45
60
75
Motor
HP
1/3
1/3
1/3
1/3
1/3
1/2
1/2
3/4
3/4
1
11/2
2
1/2
1/2
1/2
1/2
3/4
1
1
1
11/2
2
3
1
1
1
1
1
11/2
11/2
11/2
2
2
3
2
2
2
2
2
2
3
3
3
5
5
Receiver
Capacity
(gallons)
8
15
15
15
15
30
30
30
45
45
60
95
15
15
15
15
15
30
30
45
45
60
95
15
15
15
15
15
30
30
45
45
60
95
15
15
15
15
15
30
30
45
45
60
95
Simplex
Model
#
W4028G
W4122G
W4124G
W4126G
W4128G
W41210G
W41215G
W41220G
W41225J
W41230J
W41240J
W41250J
W4132J
W4134J
W4136J
W4138J
W41310J
W41315J
W41320J
W41325J
W41330J
W41340J
W41350J
W4142J
W4144J
W4146J
W4148J
W41410J
W41415J
W41420J
W41425J
W41430J
W41440J
W41450J
W4152J
W4154J
W4156J
W4158J
W41510J
W41515J
W41520J
W41525J
W41530J
W41540J
W41550J
Weight
(lbs)
90
125
125
125
125
190
190
200
285
285
335
385
180
180
180
180
185
230
230
285
290
340
395
190
190
190
190
190
240
240
290
295
240
395
195
195
195
195
195
245
255
305
305
370
430
Duplex
Model
#
N/A
W4122GD
W4124GD
W4126GD
W4128GD
W41210GD
W41215GD
W41220GD
W41225JD
W41230JD
W41240JD
W41250JD
W4132JD
W4134JD
W4136JD
W4138JD
W41310JD
W41315JD
W41320JD
W41325JD
W41330JD
W41340JD
W41350JD
W4142JD
W4144JD
W4146JD
W4148JD
W41410JD
W41415JD
W41420JD
W41425JD
W41430JD
W41440JD
W41450JD
W4152JD
W4154JD
W4156JD
W4158JD
W41510JD
W41515JD
W41520JD
W41525JD
W41530JD
W41540JD
W41550JD
114
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
Weight
(lbs)
N/A
185
185
185
185
240
240
250
350
350
405
460
250
250
250
250
250
300
300
350
355
410
470
270
270
270
270
270
310
310
355
360
410
470
275
275
275
275
275
320
330
385
385
500
500
ELECTRIC PUMPS
W4200
C A PA C I T I E S
EDR
2000
4000
6000
8000
10000
15000
20000
25000
30000
40000
50000
2000
4000
6000
8000
10000
15000
20000
25000
30000
40000
50000
2000
4000
6000
8000
10000
15000
20000
25000
30000
40000
50000
2000
4000
6000
8000
10000
15000
20000
25000
30000
40000
50000
Discharge
Pressure
(PSIG)
20
20
20
20
20
20
20
20
20
20
20
30
30
30
30
30
30
30
30
30
30
30
40
40
40
40
40
40
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50
Flow
Rate
(GPM)
3
6
9
12
15
22.5
30
37.5
45
60
75
3
6
9
12
15
22.5
30
37.5
45
60
75
3
6
9
12
15
22.5
30
37.5
45
60
75
3
6
9
12
15
22.5
30
37.5
45
60
75
Motor
HP
1/3
1/3
1/3
1/3
1/2
1/2
3/4
3/4
1
11/2
2
1/2
1/2
1/2
1/2
3/4
1
1
1
11/2
2
3
1
1
1
1
1
11/2
11/2
11/2
2
2
3
2
2
2
2
2
2
3
3
3
5
5
Receiver
Capacity
(gallons)
6
6
15
15
15
24
36
36
36
50
50
6
6
15
15
15
24
36
36
36
50
50
6
6
15
15
15
24
36
36
36
50
50
6
6
15
15
15
24
36
36
36
50
50
Simplex
Model
#
W4222G
W4224G
W4226G
W4228G
W42210G
W42215G
W42220G
W42225J
W42230J
W42240J
W42250J
W4232J
W4234J
W4236J
W4238J
W42310J
W42315J
W42320J
W42325J
W42330J
W42340J
W42350J
W4242J
W4244J
W4246J
W4248J
W42410J
W42415J
W42420J
W42425J
W42430J
W42440J
W42450J
W4252J
W4254J
W4256J
W4258J
W42510J
W42515J
W42520J
W42525J
W42530J
W42540J
W42550J
Weight
(lbs)
150
150
260
260
260
300
410
350
355
420
425
165
165
295
295
300
305
355
355
360
425
435
170
170
295
295
295
310
360
360
365
425
435
175
175
315
315
315
330
370
370
370
445
445
Duplex
Model
#
N/A
N/A
W4226GD
W4228GD
W42210GD
W42215GD
W42220GD
W42225JD
W42230JD
W42240JD
W42250JD
N/A
N/A
W4236JD
W4238JD
W42310JD
W42315JD
W42320JD
W42325JD
W42330JD
W42340JD
W42350JD
N/A
N/A
W4246JD
W4248JD
W42410JD
W42415JD
W42420JD
W42425JD
W42430JD
W42440JD
W42450JD
N/A
N/A
W4256JD
W4258JD
W42510JD
W42515JD
W42520JD
W42525JD
W42530JD
W42540JD
W42550JD
Weight
(lbs)
N/A
N/A
295
295
295
335
445
420
430
500
510
N/A
N/A
360
360
365
380
430
430
440
510
525
N/A
N/A
360
360
360
390
440
440
450
510
525
N/A
N/A
395
395
395
415
460
460
460
535
535
428 Jones Boulevard Limerick Airport Business Center Pottstown PA 19464 Tel: 610-495-5131 Fax: 610-495-5134
www.watsonmcdaniel.com
115