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D7R SERIES II

T R A C K - T Y P E T R A C TO R S

2001 Caterpillar Inc.

STANDARD
UNDERCARRIAGE
ARRANGEMENT

XR UNDERCARRIAGE
ARRANGEMENT

LGP
UNDERCARRIAGE
ARRANGEMENT

D7R SERIES II
UNDERCARRIAGE
ARRANGEMENTS

FUEL GALLERY

EUI
EJECTORS
PRESSURE
REGULATOR

DISTRIBUTION
BLOCK

SECONDARY
ENGINE ECM
FILTER
TEMPERATURE
(2 MICRON)
SENSOR

PRIMING
PUMP

PRIMARY
FILTER
RELIEF
VALVE
TRANSFER PUMP

PRIMING PUMP
CHECK VALVES
WATER
SEPARATOR
TANK

D7R SERIES II TRACK-TYPE TRACTOR


COMPONENT IDENTIFICATION (DIFFERENTIAL STEER)
QUICK-DROP VALVE

TORQUE DIVIDER

HYDRAULIC OIL COOLER


POWER TRAIN PUMPS
COOLER BYPASS VALVE

STEERING AND
IMPLEMENT PUMP

IMPLEMENT CONTROL VALVES


CASE DRAIN FILTER

TILLER LEVER

HYDRAULIC TANK

PRIORITY VALVE
STEERING MOTOR

HYDRAULIC FILTER
TRANSMISSION FILTER
ACCUMULATOR AND
PRESSURE REDUCING VALVE

BRAKE AND DIFFERENTIAL STEER MODULE


TRANSMISSION

BRAKE VALVE

TORQUE DIVIDER
ENGINE FLYWHEEL

PLANET GEARS

HOUSING

OUTLET
PASSAGE

SUN GEAR

OUTPUT SHAFT
STATOR

PLANET CARRIER
RING GEAR

INLET
PASSAGE

TURBINE
IMPELLER

D7R SERIES II
TRANSMISSION MODULATING VALVE
TEST PORT
VALVE
BALL ORIFICE
SPOOL SPRING

SOLENOID

PIN
TO
CLUTCH

FROM
PUMP

POWER SHIFT TRANSMISSION


RING
GEARS

RING GEARS

INPUT SUN
GEARS

INPUT SHAFT

OUTPUT SHAFT
PLANETARY
CARRIER

OUTPUT
SUN GEARS

PRIORITY VALVE
LOW PRESSURE

SUPPLY
PRIORITY
VALVE

SOLENOID
VALVE

TO TORQUE CONVERTER

PRIORITY VALVE
HIGH PRESSURE

SUPPLY
PRIORITY
VALVE

SOLENOID
VALVE

TO TORQUE CONVERTER

POWER TRAIN HYDRAULIC SYSTEM


D7R SERIES II WITH FINGER TIP CONTROL

FROM OIL
COOLER
STEERING AND
BRAKE VALVE

TO TORQUE
CONVERTER

3
5

PRIORITY
VALVE
2

1
TRANSMISSION
CONTROL
GROUP

FROM
CONVERTER
SCAVENGE

PUMP SECTIONS
1. TORQUE CONVERTER CHARGING SECTION
2. TRANSMISSION CHARGING SECTION
3. TRANSMISSION AND TORQUE CONVERTER
SCAVENGE SECTION

POWER TRAIN HYDRAULIC SYSTEM


D7R SERIES II WITH DIFFERENTIAL STEERING

FROM OIL
COOLER
BRAKE
VALVE

TO TORQUE
CONVERTER

3
5

PRIORITY
VALVE
2

1
TRANSMISSION
CONTROL
GROUP
TO TRANSMISSION
CASE
3

FROM
CONVERTER
SCAVENGE

PUMP SECTIONS
1. TORQUE CONVERTER CHARGING SECTION
2. TRANSMISSION CHARGING SECTION
3. TRANSMISSION AND TORQUE CONVERTER
SCAVENGE SECTION

D7R SERIES II IMPLEMENT HYDRAULIC SYSTEM


FINGER TIP CONTROL (BLADE HOLD)

INLET MANIFOLD
MAIN RELIEF
VALVE

PISTON BYPASS
VALVE

CHARGING
VALVE

TO ROD END

IMPLEMENT
PUMP
TO HEAD END

BLADE LIFT

BLADE TILT

VACUUM
BREAKER

PRESSURE
REDUCING
AND CHECK
VALVES

DUAL TILT

SINGLE TILT
RIPPER RAISE

SHUTOFF VALVE

BLADE RAISE/LOWER
RIPPER RAISE/LOWER

RIPPER SHANK IN/OUT

RIPPER TIP

BLADE TILT

SIGNAL NETWORK
TO PUMP
CONTROL VALVE
INLET MANIFOLD
RESOLVERS
TO ROD END
TO HEAD END
TO ROD END
TO HEAD END
TO ROD END
TO HEAD END
TO ROD END
TO HEAD END

DOZER LIFT
DOZER TILT
RIPPER
LIFT
RIPPER
TIP

PRESSURE AND FLOW COMPENSATOR VALVE


SIGNAL LINE
FROM INLET
MANIFOLD

ADJUSTMENT SCREWS

PRESSURE COMPENSATOR
(CUTOFF) SPRING

FLOW COMPENSATOR
(MARGIN) SPRING

TO TANK

TO ACTUATOR PISTON
FLOW COMPENSATOR
(MARGIN) SPOOL

FROM OUTPUT PORT


PRESSURE COMPENSATOR
(CUTOFF) SPOOL

PUMP AND COMPENSATOR OPERATION


ENGINE OFF
NO SIGNAL

PUMP OUTPUT
LARGE
ACTUATOR

YOKE
PAD
SWASHPLATE

DRIVE
SHAFT

FLOW COMPENSATOR
( MARGIN) SPOOL

PRESSURE
COMPENSATOR
(CUTOFF) SPOOL

SMALL ACTUATOR
AND BIAS SPRING
PISTON AND
BARREL ASSEMBLY

PUMP AND COMPENSATOR OPERATION


LOW PRESSURE STANDBY
NO SIGNAL

PUMP OUTPUT

PUMP AND COMPENSATOR OPERATION


UPSTROKING
SIGNAL

PUMP OUTPUT

REDUCED
PRESSURE

PUMP AND COMPENSATOR OPERATION


CONSTANT FLOW

SIGNAL

PUMP OUTPUT

REDUCED
PRESSURE

PUMP AND COMPENSATOR OPERATION


DESTROKING

SIGNAL

PUMP OUTPUT

INCREASED
PRESSURE

PUMP AND COMPENSATOR OPERATION


HIGH PRESSURE STALL
SIGNAL AT
MAXIMUM
PRESSURE

PUMP OUTPUT
AT MAXIMUM
PRESSURE

D7R SERIES II LIFT CONTROL VALVE


FINGER TIP CONTROL / HOLD
ROD END

HEAD END
MAKEUP
VALVE

MAIN
CONTROL
SPOOL

FROM
PREVIOUS
VALVE

RESOLVER
LOAD CHECK
VALVE
FROM INLET MANIFOLD

TO TILT
CONTROL VALVE

TO
COMPENSATOR
VALVE

D7R SERIES II LIFT CONTROL VALVE


FINGER TIP CONTROL / RAISE
ROD END

HEAD END
MAKEUP
VALVE

MAIN
CONTROL
SPOOL

SIGNAL
PASSAGE

FROM
PREVIOUS
VALVE

SIGNAL
PORTS
RESOLVER
LOAD CHECK
VALVE
FROM INLET MANIFOLD

TO
COMPENSATOR
TO TILT
VALVE
CONTROL VALVE

D7R SERIES II LIFT CONTROL VALVE


FINGER TIP CONTROL / FLOAT
ROD END

HEAD END
MAKEUP
VALVE

MAIN
CONTROL
SPOOL

FROM
PREVIOUS
VALVE

RESOLVER
LOAD CHECK
VALVE
FROM INLET MANIFOLD

TO
COMPENSATOR
TO TILT
VALVE
CONTROL VALVE

D7R SERIES II TILT CONTROL VALVE


FINGER TIP CONTROL / HOLD
HEAD END

ROD END

MAIN
CONTROL
SPOOL

FROM
LIFT CONTROL
VALVE

RESOLVER

LOAD CHECK
VALVE
FROM LIFT CONTROL VALVE
TO RIPPER CONTROL VALVE

FLOW
CONTROL
VALVE

PRESSURE
LIMITER
TO
VALVE
COMPENSATOR
VALVE

D7R SERIES II TILT CONTROL VALVE


FINGER TIP CONTROL / TILT RIGHT
HEAD END

ROD END

MAIN
CONTROL
SPOOL

FROM
LIFT CONTROL
VALVE

RESOLVER

LOAD CHECK
VALVE
FROM LIFT CONTROL VALVE
TO RIPPER CONTROL VALVE

FLOW
CONTROL
VALVE

PRESSURE
LIMITER
TO
VALVE
COMPENSATOR
VALVE

D7R SERIES II RIPPER CONTROL VALVE


FINGER TIP CONTROL / HOLD
MAKEUP
VALVE

HEAD END

MAIN
CONTROL
SPOOL

ROD END

FROM
TILT
CONTROL
VALVE

RESOLVER
LOAD CHECK
VALVE
FROM TILT CONTROL VALVE

TO
COMPENSATOR
VALVE

QUICK-DROP VALVE

PISTON BYPASS
VALVES

QUICK-DROP VALVE
TO
IMPLEMENT
VALVE

TO ROD END

DOZER LIFT
TO
IMPLEMENT
VALVE

TO HEAD END

TO CYLINDERS
(HEAD END)

TO CYLINDERS
(ROD END)

PASSAGE TO
PLUNGER END

QUICK-DROP
VALVE
HOLD

ORIFICE
SLEEVE

VALVE SPOOL

PLUNGER

PASSAGE TO
SPOOL END

TO/FROM LIFT
CONTROL VALVE

TO/FROM LIFT
CONTROL VALVE

FROM CYLINDERS
(HEAD END)

TO CYLINDERS
(ROD END)

QUICK-DROP
VALVE
RAISE

TO CYLINDERS
(HEAD END)

FROM CYLINDERS
(ROD END)

QUICK-DROP
VALVE
LOWER

TO CYLINDERS
(HEAD END)

FROM CYLINDERS
(ROD END)

QUICK-DROP
VALVE
LOWER / QUICK-DROP

TO CYLINDERS
(HEAD END)

FROM CYLINDERS
(ROD END)

QUICK-DROP
VALVE
LOWER / DOWN PRESSURE

D7R SERIES II IMPLEMENT HYDRAULIC SYSTEM


DIFFERENTIAL STEER (BLADE HOLD)

INLET MANIFOLD

STEERING MOTOR

STEERING

IMPLEMENT PUMP
PISTON BYPASS
VALVE
TO ROD END

BLADE LIFT

TO HEAD END

RIPPER LIFT
RIPPER TIP

BLADE TILT

DUAL TILT
PRESSURE
REDUCING
AND CHECK
VALVES

SINGLE TILT

RIPPER RAISE

SHUTOFF
VALVE
RIPPER
RAISE/LOWER

RIPPER
SHANK IN/OUT

RIPPER TIP

BLADE RAISE/LOWER

BLADE TILT

DIFFERENTIAL STEER COMPONENTS


HYDRAULIC MOTOR
INPUT

TRANSMISSION
INPUT

TO RIGHT
FINAL DRIVE

TO LEFT
FINAL DRIVE

STEER
DRIVE
PLANETARY PLANETARY

EQUALIZING
PLANETARY

DIFFERENTIAL STEER COMPONENTS


STRAIGHT LINE OPERATION
HYDRAULIC MOTOR
INPUT

TRANSMISSION
INPUT

TO LEFT
FINAL DRIVE

TO RIGHT
FINAL DRIVE

STEER
DRIVE
PLANETARY PLANETARY

EQUALIZING
PLANETARY

DIFFERENTIAL STEER COMPONENTS


LEFT TURN / FORWARD
HYDRAULIC MOTOR
INPUT

TRANSMISSION
INPUT

TO LEFT
FINAL DRIVE

TO RIGHT
FINAL DRIVE

STEER
DRIVE
PLANETARY PLANETARY

EQUALIZING
PLANETARY

FROM
IMPLEMENT
CONTROL
VALVE

TO
INLET
MANIFOLD

D7R SERIES II
STEERING AND IMPLEMENT PUMP
ENGINE OFF
SMALL
ACTUATOR

DRIVE SHAFT

MARGIN
SPOOL

SWASHPLATE
CUTOFF
SPOOL

LARGE
ACTUATOR

PISTON AND
BARREL ASSEMBLY

FROM
IMPLEMENT
CONTROL
VALVE

MARGIN
SPOOL

CUTOFF SPOOL

TO
INLET
MANIFOLD

D7R SERIES II
STEERING AND IMPLEMENT PUMP
LOW PRESSURE STANDBY

FROM
IMPLEMENT
CONTROL
VALVE

MARGIN
SPOOL

CUTOFF SPOOL

TO
INLET
MANIFOLD

D7R SERIES II
STEERING AND IMPLEMENT PUMP
UPSTROKE

FROM
IMPLEMENT
CONTROL
VALVE

MARGIN
SPOOL

CUTOFF SPOOL

TO
INLET
MANIFOLD

D7R SERIES II
STEERING AND IMPLEMENT PUMP
CONSTANT FLOW

FROM
IMPLEMENT
CONTROL
VALVE

MARGIN
SPOOL

CUTOFF SPOOL

TO
INLET
MANIFOLD

D7R SERIES II
STEERING AND IMPLEMENT PUMP
DESTROKE

FROM
IMPLEMENT
CONTROL
VALVE

MARGIN
SPOOL

CUTOFF SPOOL

TO
INLET
MANIFOLD

D7R SERIES II
STEERING AND IMPLEMENT PUMP
HIGH PRESSURE STALL

D7R SERIES II STEERING CONTROL VALVE


DIFFERENTIAL STEER / HOLD
TO NEXT CONTROL VALVE

PRIORITY FLOW
CONTROL VALVE

PUMP SUPPLY
LOAD CHECK VALVE

MAIN CONTROL SPOOL


TO INLET
MANIFOLD

RESOLVER

MAKEUP VALVE

STEER LEFT

STEER RIGHT

MAKEUP VALVE

FROM
PREVIOUS VALVE

D7R SERIES II STEERING CONTROL VALVE


DIFFERENTIAL STEER / STEER LEFT
TO NEXT CONTROL VALVE

PRIORITY FLOW
CONTROL VALVE

PUMP SUPPLY
LOAD CHECK VALVE

MAIN CONTROL SPOOL


TO INLET
MANIFOLD

RESOLVER

MAKEUP VALVE

STEER LEFT

STEER RIGHT

MAKEUP VALVE

FROM
PREVIOUS VALVE

LEFT TURN PASSAGE TO TANK


CHECK VALVE

STEM

RIGHT TURN PASSAGE FROM PUMP


CHECK VALVE

COUNTERBALANCE
VALVE

CROSSOVER RELIEF

CROSSOVER
RELIEF

D7R SERIES II
COUNTERBALANCE VALVE
AND STEER MOTOR
STRAIGHT LINE OPERATION

STEERING MOTOR

LEFT TURN PASSAGE TO TANK


CHECK VALVE

STEM

RIGHT TURN PASSAGE FROM PUMP


CHECK VALVE

COUNTERBALANCE
VALVE

CROSSOVER RELIEF

CROSSOVER
RELIEF

D7R SERIES II
COUNTERBALANCE VALVE
AND STEER MOTOR
RIGHT TURN

STEERING MOTOR

LEFT TURN PASSAGE TO TANK


CHECK VALVE

STEM

RIGHT TURN PASSAGE FROM PUMP


CHECK VALVE

COUNTERBALANCE
VALVE

CROSSOVER RELIEF

CROSSOVER
RELIEF

D7R SERIES II
COUNTERBALANCE VALVE
AND STEER MOTOR
OVERSPEED

STEERING MOTOR

D7R SERIES II RIPPER CONTROL VALVE


DIFFERENTIAL STEER / HOLD
HEAD END

ROD END

MAKEUP
VALVE
MAIN CONTROL
SPOOL
FROM
TILT
CONTROL
VALVE

RESOLVER

LOAD CHECK
VALVE
FROM TILT CONTROL VALVE

FLOW
CONTROL
VALVE

PRESSURE
LIMITER
VALVE

TO
COMPENSATOR
VALVE

D7R SERIES II RIPPER CONTROL VALVE


DIFFERENTIAL STEER / LOWER
MAKEUP
VALVE

HEAD END

ROD END

MAIN CONTROL
SPOOL

FROM
TILT
CONTROL
VALVE

RESOLVER

LOAD CHECK
VALVE
FROM TILT CONTROL VALVE

FLOW
CONTROL
VALVE

PRESSURE
LIMITER
VALVE

TO
COMPENSATOR
VALVE

D7R SERIES II DOZER LIFT CONTROL VALVE


DIFFERENTIAL STEER MACHINES / HOLD
ROD END

HEAD END

MAKEUP
VALVE

FROM TILT
VALVE
RESOLVER

TO INLET
MANIFOLD

MAIN CONTROL SPOOL

LOAD CHECK VALVE

FROM INLET MANIFOLD


TO TILT VALVE

SIGNAL
PRESSURE
LIMITER

D7R SERIES II TILT CONTROL VALVE


DIFFERENTIAL STEER / HOLD
HEAD END

ROD END

MAIN
CONTROL
SPOOL

FROM
LIFT CONTROL
VALVE

RESOLVER

LOAD CHECK
VALVE
FROM LIFT CONTROL VALVE
TO RIPPER CONTROL VALVE

FLOW
CONTROL
VALVE

PRESSURE
LIMITER
TO
VALVE
COMPENSATOR
VALVE

INPUT COMPONENTS
SWITCHES
SENDERS
SENSORS

SWITCH TYPE
UNCOMMITTED
PROGRAMMING
SERVICE

SENDER TYPE
0 to 240 OHM
70 to 800 OHM

SENSOR TYPE
PWM (DIGITAL)
FREQUENCY

OUTPUT COMPONENTS
MAIN DISPLAY MODULE
DISPLAY DATA LINK
ALERT INDICATORS
ACTION LAMP/ALARM