SERVICE MANUAL
CONTENTS
1 Repair & Maintenance ......................................................................................... 1-1
11 Oil, Coolant and Others ....................................................................................... 1-1
111 Fuel .............................................................................................................. 1-1
112 Coolant......................................................................................................... 1-2
113 Lubricant ...................................................................................................... 1-2
114 Storage of Oil and Fuel................................................................................ 1-3
115 Filters ........................................................................................................... 1-3
12 Selection of Oils .................................................................................................. 1-4
121 Oil Application ............................................................................................ 1-4
122 Notes for Oil Application ............................................................................ 1-5
13 Maintenance......................................................................................................... 1-6
131 Precautions before Maintenance.................................................................. 1-6
132 Periodic Maintenance ................................................................................ 1-10
133 Maintenance & Repair ............................................................................... 1-15
1 Repair
&
Maintenance
11 Oil, Coolant and Others
ATTENTION
111 Fuel
1-1
112 Coolant
according
to
the
ambient
113 Lubricant
1-2
115 Filters
Filters
are
extremely
important
safety
1-3
12 Selection of Oils
121 Oil Application
1-4
Fuel
Application
point
Ambient temperature4oC
0#
common diesel oil GB252
Ambient temperature-5oC
-10#
common diesel oil GB252
Fuel tank
Ambient temperature-14oC
-20#
common diesel oil GB252
Ambient temperature-29oC
-35#
common diesel oil GB252
Delo 400 LE Synthetic 15W/40 GB
Engine oil pan
11122
Qty.
270L
Engine oil
Full year
Hydraulic oil
Full year
Gear oil
Full year
Transmission
oil
Full year
Grease
November
1~ next 2#
common
February GB/T7324
28/29
The rest of 3#
common
the time GB/T7324
Antifreeze
Full year
-35# ethylene
coolant
NB/SH/T0521
lithium-base
Hydraulic
tank
oil
16L
132L
28L
grease
lithium-base
grease
glycol-based
engine
All articulated
points
Water tank
24L
1-5
Check
the
cleanliness
of
hydraulic
oil
regularly.
Method: Take a few drops of oil from the tank
and drops the oil on the filter paper (240mesh).
If the paper presents a light yellow circle, it
proves that the oil can continue to use; If the
yellow circle on paper is obvious, and the
center is black, it proves the oil is polluted and
need to be replaced.
13 Maintenance
131 Precautions before Maintenance
Put the machine in maintenance position (refer
to Page 10 in Safety & Environment).
1-6
Fire prevention
When cleaning any parts or components, use
non-flammable cleaners or light oil. Keep sparks
and cigarette lighters away from them.
Seals
When replacing O-rings or gaskets, clean the
sealing faces first, and make sure the O-rings and
gaskets are in the correct assembly position.
Inspect the front and rear frames
After a long period of operation, check for damage
of the undercarriage, frames, center joint, and for
loose or damaged bolts and nuts.
Precautions to use while washing the machine
1-8
Clean
the
radiator
frequently
to
avoid
motor
and
alternator
to
avoid
1-9
Fig. 1-1
1-10
hour
maintenance,
every
200
hour
hour
maintenance,
every
1500
hour
1-11
ATTENTION
Before putting a new grader into operation,
a running-in period of 50 hour is required.
Follow the instructions in Operation and
Maintenance Manual of Diesel Engine to
perform
the
running-in.
After
the
1-12
1-13
1-14
2
Fig. 1-2
1 Oil dipstick
3 Oil filling port
1
Fig. 1-3
1 Oil drain plug
1-15
Fig. 1-4
1 Oil filling port
2 Oil dipstick
1
Fig. 1-5
1 Oil dipstick
1-16
2.
1
Fig. 1-6
1 Transmission oil filter
2.
3.
1
Fig. 1-7
1 Oil absorption filter screen location
1-17
2.
3.
Fill new oil into the axle via the oil filling port
to specified level. Install and tighten the oil
filler plug.
Axle oil: approx. 28L
4.
1
Fig. 1-8
1 Oil level hole
3 Oil drain plug
2
2 Oil filling port
4 Vent cap
1
Fig. 1-9
1 Oil drain plug
1-18
3.
Remove the vent cap and fill new oil into the
balancing box via the oil filling port to the
bottom edge of the oil level hole (the oil is
about to overflow from the hole). The volume
of each balancing box is about 23L.
4.
5.
3
Fig. 1-10
1 Oil filling port
3 Oil level hole
2 Vent cap
1
Fig. 1-11
1 Cover plate
1
Fig. 1-12
1 Balancing box
1-19
ATTENTION
There are two chains in each balancing box,
the two chains need to be inspected
together. Tensioning of the chains can only
Fig. 1-13
be performed by professionals.
1
Fig. 1-14
1 Oil drain plug
3.2 Remove the rear wheel.
1
Fig. 1-15
1 Rear wheel
1-20
1
Fig. 1-16
1 Drum brake
3.4 Remove the oil cup, and install a M10 bolt to
the hole instead, screw the bolt into the hole
for about 5~8 circles.
ATTENTION
The bolt is used to prevent the chain wheel
and shaft module from slipping away from
the tapered roller bearing.
1
Fig. 1-17
1 Oil cup
1
Fig. 1-18
1 Connecting plate
1-21
ATTENTION
Before disassembling the connecting plate
and bearing seat, you should mark their
positions. During rotating the connecting
Fig. 1-19
1 Bearing seat
1
Fig. 1-20
1 Front bulldozing plate
1-22
tank.
Fig. 1-22
1 Return oil filter
3 Oil drain valve
ATTENTION
Special attention should be paid to the
sealing of the filter mouth, and the seal
ring should be replaced when necessary. To
prevent damaging the fine thread on filter
cap, be careful when installing the cap.
The hydraulic oil should be replaced
periodically. Additionally, during repairing
1
2
Fig. 1-23
1 Oil return flange
2 Oil absorption flange
1-23
Fig. 1-24
ATTENTION
When installing the filter assembly, you
1
Fig. 1-25
1 Return oil filter cap
1-24
ATTENTION
1
Fig. 1-26
1 Oil drain plug
Fuel filling
1. There should be no smoking or open flame
near the fueling site, and the engine must be
stopped.
2. To avoid condensation of water vapor in the
air, be sure to fill up the fuel tank.
3. Remove the filler cap.
4. Install the filler cap immediately after the
filling to prevent contamination.
1
Fig. 1-27
1 Fuel filler
2
2 Fuel filter assembly
1-25
1
Fig. 1-28
1 Oil drain plug
2.
tighten
them
according
to
the
1.
2.
Tighten
the
filter
according
1-26
to
the
2.
3.
Fig. 1-30
1 Air filter
Fig. 1-31
1 Engine oil filling pipe
1
Fig. 1-32
1 Engine oil dipstick
1-27
2.
1
Fig. 1-33
1 Belt
Adjustment of parking brake
1
ATTENTION
When adjusting the parking brake, pull the
brake handle to the extreme position to
obtain the maximum braking force.
1. Loosen the adjusting nut for a few circles.
2. Remove the connecting pin of brake bar and
the fork.
3. Separate the brake bar and the fork. Turn the
fork for a few circles to adjust.
2
Fig. 1-34
1 Adjusting nut
3 Connecting pin
2 Brake bar
1
Fig. 1-35
1 The front wheel is removed
2. Remove the inside hexagonal bolts.
1
Fig. 1-36
1 Inside hexagonal bolt
3. Take down the end cover.
Fig. 1-37
1-29
1
Fig. 1-38
1 Puller
2 Hub
ATTENTION
Maintaining of the front wheel bearing can
only be performed by professionals.
Lubricating grease: about 280g for
each wheel
Lubricating
grease:
common
1-30
lithium
1
2
Fig. 1-40
1 Cover plate
2 Lining
2. Replacement of the wear-resisting plate
1
Fig. 1-41
1 Wearing-resisting plate
1-31
1
Fig. 1-42
1 Clamp plate
1~2mm.
2 Guide plate
1
Fig. 1-43
1 Guide plate
1-32
2.
3.
4.
5.
6.
Inflation
pressure
for
front
tire
is
Replacement of wheels
1.
2.
3.
Fig. 1-44
1 Grader
5.
1-33
ATTENTION
Do not damage the thread when removing
the nuts.
Tighten the wheel nuts crosswise and
diagonally when installing the wheel.
Check and retighten the wheel nuts after
1
Fig. 1-45
1 Rear wheel
1
Fig. 1-46
1 Rear tire texture
2.
1
Fig. 1-47
1 Front tire texture
1-34
storage
batteries,
the
two
Fig. 1-49
1 Battery eye
When
negative
disassembling,
wire
(-)
disconnect
first,
and
the
then
1-35
box
reaches
working
1
Fig. 1-50
1 Oil dipstick
1-37
1
Fig. 1-51
1 Round oil level pointer
Engine oil level checking
Oil level should be between MAX mark and
MIN mark on the oil dipstick.
1
Fig. 1-52
1 Engine oil dipstick
Coolant level checking
1. Fill water through the coolant filling port, the
water will flow into the water tank through the
refill pipe.
2. Do not fill the water too fast, it takes about
20min to fill up the water tank for the first
time.
1
2
Fig. 1-53
1 Expansion water tank
2 Coolant filling port
WARNING
It is forbidden to open the filler cap when
the system is not cooled to avoid human
injury caused by high-pressure steam.
1
Fig. 1-54
1 Storage battery
Cleaning of radiator
1.
2.
3.
ATTENTION
If not being dealt properly, the fins of
radiator may get damaged.
1
Fig. 1-55
1 Radiator
1-39
2.
3.
1
Fig. 1-56
1 Condenser
1-40