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  • NASA FISO Presentation: High-Efficiency Electric Motors/Generators For Exploration

    Diunggah oleh

    SpaceRef
    783 tayangan27 halaman
    Now available is the October 21, 2015 NASA Future In-Space Operations (FISO) telecon material. The speakers were Frank Eichstadt (MS Space Architecture) and Dan Jones (Geentech Motors) who discussed "High-Efficiency Electric Motors/Generators for Exploration". Dan Jones has 55 years of experience as an electric motor and generator design engineer, chief engineer, principal investigator and program manager. He is considered by many industry leaders to be "a living encyclopedia of motion control engineering and marketing". He has been named to Strathmore’s Who’s Who Worldwide as Professional of the Year for Engineering- Electric Motors. In 2014 he was honored with a lifetime achievement award recognizing his life-long contributions to the electric motor industry. As founder and CEO of Westlake Village-­‐based Incremotion Associates, Inc., he has provided engineering and marketing services for the electric motor and motion control industries worldwide. He has completed over 100 different electric motor designs of a wide range of permanent magnet, conventional induction and new electric motor technologies. He has trained corporate staffs of Fortune 100 companies in the use of motor design and simulation programs. He is a frequently invited Conference and Seminar speaker and has authored over 250 papers and technical articles on a wide range of electric motor and motion control subjects. Twelve (12) of his electric motors were installed and used in NASA’s Viking spacecraft which successfully landed and operated on Mars in 1976 and held the record for the longest Mars surface mission until that record was broken by the NASA Opportunity Rover in 2010. Frank Eichstadt began his life as a designer as a child helping his father design RVs and designing and producing minibikes with his brother and friends in the 1960s. His inquisitive nature was evident in the machines he salvaged from junkyards to disassemble, analyze, and discover what made them work. Being recognized for his art talent and academic aptitude throughout his school years, he was introduced to the Industrial Design profession as a high school junior while attending a University of Illinois summer program for gifted art students. He has never looked back. Frank earned his bachelor of Fine Arts in Industrial Design from the University of Illinois in 1979, after which he worked in diverse industries on projects ranging from commercial sporting goods to industrial equipment, aviation and NASA commercial space flight systems. Frank earned his Master of Science Degree in Space Architecture from the University of Houston in 2011. Capable of effectively working with multidisciplinary teams, Frank has earned a reputation as a creative catalyst and problem solver, an effective communicator, and an insightful strategist. He currently lives with his wife Carol in Kemah Texas, where he owns and operates Oaktown Innovations, a company dedicated to creative problem solving and entrepreneurial pursuits. He enjoys the outdoors, music, bicycling, travel, motorcycling, technology and his career as a designer/engineer/space architect and entrepreneur.

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    NASA FISO Presentation: High-Efficiency Electric Motors/Generators for Exploration

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    Now available is the October 21, 2015 NASA Future In-Space Operations (FISO) telecon material. The speakers were Frank Eichstadt (MS Space Architecture) and Dan Jones (Geentech Motors) who discussed "High-Efficiency Electric Motors/Generators for Exploration". Dan Jones has 55 years of experience as an electric motor and generator design engineer, chief engineer, principal investigator and program manager. He is considered by many industry leaders to be "a living encyclopedia of motion control engineering and marketing". He has been named to Strathmore’s Who’s Who Worldwide as Professional of the Year for Engineering- Electric Motors. In 2014 he was honored with a lifetime achievement award recognizing his life-long contributions to the electric motor industry. As founder and CEO of Westlake Village-­‐based Incremotion Associates, Inc., he has provided engineering and marketing services for the electric motor and motion control industries worldwide. He has completed over 100 different electric motor designs of a wide range of permanent magnet, conventional induction and new electric motor technologies. He has trained corporate staffs of Fortune 100 companies in the use of motor design and simulation programs. He is a frequently invited Conference and Seminar speaker and has authored over 250 papers and technical articles on a wide range of electric motor and motion control subjects. Twelve (12) of his electric motors were installed and used in NASA’s Viking spacecraft which successfully landed and operated on Mars in 1976 and held the record for the longest Mars surface mission until that record was broken by the NASA Opportunity Rover in 2010. Frank Eichstadt began his life as a designer as a child helping his father design RVs and designing and producing minibikes with his brother and friends in the 1960s. His inquisitive nature was evident in the machines he salvaged from junkyards to disassemble, analyze, and discover what made them work. Being recognized for his art talent and academic aptitude throughout his school years, he was introduced to the Industrial Design profession as a high school junior while attending a University of Illinois summer program for gifted art students. He has never looked back. Frank earned his bachelor of Fine Arts in Industrial Design from the University of Illinois in 1979, after which he worked in diverse industries on projects ranging from commercial sporting goods to industrial equipment, aviation and NASA commercial space flight systems. Frank earned his Master of Science Degree in Space Architecture from the University of Houston in 2011. Capable of effectively working with multidisciplinary teams, Frank has earned a reputation as a creative catalyst and problem solver, an effective communicator, and an insightful strategist. He currently lives with his wife Carol in Kemah Texas, where he owns and operates Oaktown Innovations, a company dedicated to creative problem solving and entrepreneurial pursuits. He enjoys the outdoors, music, bicycling, travel, motorcycling, technology and his career as a designer/engineer/space architect and entrepreneur.

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    783 tayangan27 halaman

    NASA FISO Presentation: High-Efficiency Electric Motors/Generators For Exploration

    Diunggah oleh

    SpaceRef
    Now available is the October 21, 2015 NASA Future In-Space Operations (FISO) telecon material. The speakers were Frank Eichstadt (MS Space Architecture) and Dan Jones (Geentech Motors) who discussed "High-Efficiency Electric Motors/Generators for Exploration". Dan Jones has 55 years of experience as an electric motor and generator design engineer, chief engineer, principal investigator and program manager. He is considered by many industry leaders to be "a living encyclopedia of motion control engineering and marketing". He has been named to Strathmore’s Who’s Who Worldwide as Professional of the Year for Engineering- Electric Motors. In 2014 he was honored with a lifetime achievement award recognizing his life-long contributions to the electric motor industry. As founder and CEO of Westlake Village-­‐based Incremotion Associates, Inc., he has provided engineering and marketing services for the electric motor and motion control industries worldwide. He has completed over 100 different electric motor designs of a wide range of permanent magnet, conventional induction and new electric motor technologies. He has trained corporate staffs of Fortune 100 companies in the use of motor design and simulation programs. He is a frequently invited Conference and Seminar speaker and has authored over 250 papers and technical articles on a wide range of electric motor and motion control subjects. Twelve (12) of his electric motors were installed and used in NASA’s Viking spacecraft which successfully landed and operated on Mars in 1976 and held the record for the longest Mars surface mission until that record was broken by the NASA Opportunity Rover in 2010. Frank Eichstadt began his life as a designer as a child helping his father design RVs and designing and producing minibikes with his brother and friends in the 1960s. His inquisitive nature was evident in the machines he salvaged from junkyards to disassemble, analyze, and discover what made them work. Being recognized for his art talent and academic aptitude throughout his school years, he was introduced to the Industrial Design profession as a high school junior while attending a University of Illinois summer program for gifted art students. He has never looked back. Frank earned his bachelor of Fine Arts in Industrial Design from the University of Illinois in 1979, after which he worked in diverse industries on projects ranging from commercial sporting goods to industrial equipment, aviation and NASA commercial space flight systems. Frank earned his Master of Science Degree in Space Architecture from the University of Houston in 2011. Capable of effectively working with multidisciplinary teams, Frank has earned a reputation as a creative catalyst and problem solver, an effective communicator, and an insightful strategist. He currently lives with his wife Carol in Kemah Texas, where he owns and operates Oaktown Innovations, a company dedicated to creative problem solving and entrepreneurial pursuits. He enjoys the outdoors, music, bicycling, travel, motorcycling, technology and his career as a designer/engineer/space architect and entrepreneur.

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    GreenTech

    Motors Corporation

    Future In-space Operations Working Group

    High Efficiency Electric !


    Motor for Exploration!
    !
    FISO Telecon July 15, 2015
    !
    Ron Pretlac, CEO!
    GreenTech Motors Corporation!
    Westlake Village, CA 91362 !
    !
    Dan Jones!
    VP New Technology Projects!
    !
    Frank Eichstadt !
    MS Space Architecture!

    http://spirit.as.utexas.edu/~fiso/archivelist.htm

    Licensed from

    Prototype
    Tested by

    Extreme Eciency Delivered in a Extremely Compact and Lightweight Motor.

    GreenTech Motors Corporation

    Company Overview
    Structure: Private Company, State of Delaware
    Location: Westlake Village, CA 91362
    Key Personnel: MAGGI 5 , Burnet Brown EVP.
    Management Team 12 ( over 30 patents )
    Status: Technology Ready Level 6.0
    Market Strategy : Commercial Applications HVAC-RP
    Awards :

    2014 EISG LSW

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 2

    GreenTech Motors Corporation

    Mission Statement: GTM design, manufacture, distribute, and have made a


    patented family of breakthrough ultra-performance scalable AC/DC motors/
    generators for commercial applications.

    Incorporation: May 8, 2009

    Ron Pretlac
    CEO, GreenTech Motors

    Mark Cleveland
    LAGER Inventor

    History: World- wide Boeing Patent & Technology License


    Patents Granted: 4 Large Air Gap Electric Ring (LAGER)
    Provisional Patents: Filed by GTM 5 LAGER Advanced Improvements
    Prototypes Built: 5 (4 shown)

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 3

    GreenTech Motors Corporation

    PRESENTATION TOPICS
    Large Air Gap Electric Ring
    Laminated Sheet Winding (LAGER/LSW)

    Ron Pretlac
    GreenTech Motors Overview
    Dan Jones
    Experience
    LAGER/LSW Technical Overview
    Advantages
    Performance
    Applications
    Frank Eichstadt
    Experience
    Motor/Generator Applications in Exploration
    Relevance to Space Exploration
    CONCLUSION
    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 4

    GreenTech Motors Corporation

    EISG Targets
    Energy Efficiency Small Grant Award 2014

    EISG
    Target

    Results

    Energy Efficiency
    (Heat Loss Reduction)

    -30%

    -70%

    Size Reduction

    -25%

    -80%

    Weight Reduction

    -30%

    -85%

    Parameter

    Slide -

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 5

    GreenTech Motors Corporation

    Dan Jones: Experience

    55 + Years Electric Motor Design

    1. Motor Types- Various types of PM motors


    Application Families
    Speed & Position (Servo)
    Power Range 2 watts to 10 Kwatt
    Aerospace
    Brushed
    Brushless
    DC-IR Brushless
    PM axial flux
    2. Generator Types
    5kW to 500kW
    Permanent Magnet
    No Gearbox
    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    SMMA Lifetime
    Achievement
    Award
    2014

    GTM Slide - 6

    GreenTech Motors Corporation

    DAN JONES: Experience (cont.)


    MOTOR APPLICATIONS IN SPACE
    Viking 1 & 2
    1976
    Four Mars Rovers
    Sojourner
    1998
    Spirit
    2004
    Opportunity 2004
    Curiosity
    2012
    International Space Station
    LAGER/LSW Motor and Controller
    Development

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 7

    GreenTech Motors Corporation

    Revolutionary Winding
    Old, Complex

    New and Simple

    Labor Intensive Winding

    Advanced High Speed Automation

    Slide -

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 8

    GreenTech Motors Corporation

    Advanced Magnetics
    Standard Magnetic Field
    Strong Field on One Side

    Halbach Magnetic Array

    Equal
    Distribution of
    Magnetic
    Strength

    Strong Side

    Weak Side
    Superior Efficiency and Concentration of the
    Electromagnetic Field

    Slide -

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 9

    GreenTech Motors Corporation

    Dual Halbach Array


    High Strength, Highly Concentrated Magnetic Field
    Weak Strength and Wasted Magnetic Field

    Weak Strength and Wasted Magnetic Field

    Figure depicts rotor magnets. Stationary stator winding locates


    between two magnetic arrays

    Slide -

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 10

    GreenTech Motors Corporation

    Advanced Magnetics
    Average
    Magnetic Field
    per Phase per
    "Slot" (Tesla)

    Percent
    Improvement
    Over Standard

    Percent
    Improvement
    Over Boeing
    Patent

    1. Standard Magne-c Array

    0.26

    0%

    -13%

    2. Boeing Hallbach Array

    0.30

    15%

    0%

    3. GTM Magne+c Array

    0.37

    42%

    23%

    Configuration

    GTM Worldwide Patent & Technology Licensing Agreement


    Boeing Patented & IP Protected Magnetics
    5 GTM Provisional LWS & Magnetics Filed
    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Proprietary 11

    GreenTech Motors, Inc. - Beyond Energy Eciency

    LAGER vs. Conventional Motors

    Baldor 20HP Induction LAGER/LSW Motor- Radial


    Flux Configuration
    Motor (1800 rpm)

    Parameter

    Servo Motor

    Baldor

    LAGER

    Servo

    weight

    405#

    70#

    165#

    volume

    946 cm3

    540 cm3

    720 cm3

    ~94%

    ~97%

    ~89%

    Halbach

    no

    yes

    no

    slotless

    no

    yes

    no

    ironless

    no

    yes

    no

    efficiency

    Beyond Energy Efficiency

    Cleaner, greener, safer, lighter, smaller, quieter and cooler.

    GTM Proprietary - 12

    GTM Slide - 12

    GreenTech Motors Corporation

    Axial Flux Configuration

    Radial Flux Configuration

    LAGER/LSW Motors may be configured in radial or axial


    flux configurations to suit particular applications
    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    Slide -- 13
    GTM GTM
    Proprietary
    13
    GTM Slide - 13

    GreenTech Motors Corporation

    LAGER/LSW Technology Adaptable to meet


    varied performance requirements
    1. Radial Flux configuration
    Maximum efficiency
    Meets HP requirements
    Minimal weight and volume
    Excellent power density
    2. Axial Flux configuration
    Maximum torque density
    Maximum acceleration
    Maintains high efficiency

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 14

    GreenTech Motors Corporation

    LAGER/LSW Applications
    Position
    Actuators
    Traction
    Rovers
    Speed
    Fans
    Blowers
    Compressors
    Pumps

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 15

    GreenTech Motors Corporation

    LAGER/LSW Advantages

    Energy Efficiency*
    Weight*
    Volume*
    Thermal Losses; 40% less than comparable motor
    Scalability: Linear proportionality
    Modularity
    Thermal Immunity (generous tolerances)
    Configurations
    Safety
    Motor/Generation
    Reliability
    *Efficiency Density= more work for less mass, volume and energy

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 16

    GreenTech Motors Corporation

    Design for the Future

    Additive Manufacturing
    Composites
    Advanced Materials (i.e. Graphene)
    Alternatives to Neodymium-Iron Boron and
    Samarium-Cobalt Magnets
    Integrated Motor Drive System

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 17

    GreenTech Motors Corporation

    RELEVANCE TO SPACE EXPLORATION


    Frank Eichstadt
    281 380 0918

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 18

    GreenTech Motors Corporation

    Frank Eichstadt: Experience 35 years Space Systems


    Development

    Space Station Freedom


    International Space Station
    Commercial Space Flight Systems
    Crew Training
    Crew Health Care Systems
    Space Robotics
    MS, Space Architecture

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 19

    GreenTech Motors Corporation

    Space Exploration Applications


    ! ECLSS
    " Pumps
    " Air Handling Equipment
    ! Surface and Other Planetary

    Transportation
    ! Tools and Crew Equipment
    ! Actuators
    ! Energy Storage- Flywheel
    Batteries and Control
    Moment Gyros
    ! Solar Dynamic Power
    Systems

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 20

    GreenTech Motors Corporation

    Architecture-level Value Proposition: freeing up the


    trade space

    Every pound saved may be traded for other mission-enabling

    applications
    Architectural-level optimization may influence the selection
    of motors as compared to point-design optimization

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 21

    GreenTech Motors Corporation

    Compound Eciency:
    Reducing net accelerated mass

    Every pound of electric motor/generator-related mass reduction


    substantially reduces propellant mass at each successive
    propulsive event in an exploration mission.
    Reducing energy needs and thermal rejection loads reduces mass
    of power and thermal rejection systems
    Smaller motors package more efficiently, reducing structural mass
    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 22

    GreenTech Motors Corporation

    Mission Design and the value of Eciency: distance,


    duration and logistics

    ! The further the exploration horizon is and the longer the mission, the

    greater the value of motor/generator efficiency.


    ! Reliability becomes increasingly valuable for longer duration missions
    ! Logistical supportability is impractical beyond LEO

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 23

    GreenTech Motors Corporation

    Commonality, System-level Robustness and


    Sustainability

    Modular motors applied throughout the architecture may

    enable repurposing of in-situ components and use of


    common spares and tools
    Crewmembers may train for familiarity with a reduced set of
    hardware
    May reduce design and certification expenses
    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 24

    GreenTech Motors Corporation

    CONCLUSION
    !GreenTech Motors understands and appreciates

    NASAs challenges involving electric motors in


    exploration applications
    !GTMs LAGER/LSW technology holds promise
    for addressing NASAs challenges
    "Space Exploration
    "Aviation

    !NASA represents both a potential customer and

    a resource for GTM

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 25

    GreenTech Motors Corporation

    CONCLUSION
    !GTM seeks collaborative opportunities to

    advance LAGER/LSW technology


    "NASA and many other government agencies (EPA,

    DOE, ARPA, NIST, NSA, etc.)


    "JPL and other National Research Labs
    "Universities
    "Industry

    GreenTech Motors has a strategic affiliation with Boeing

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 26

    GreenTech Motors Corporation

    Point of Contact
    Ron Pretlac, CEO
    31324 Via Colinas #108
    Westlake Village, CA 91362
    805-852-7414
    Email: ron@greentechmotors.com
    Slide -

    Cleaner, Greener, Safer, Lighter, Smaller, Quieter, and Cooler

    GTM Slide - 27

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