Dustless Blaster

DB150 USERS MANUAL

(800) 727-5707

USERS MANUAL

www.DustlessBlasting.com

TABLE OF CONTENTS
TRANSLATION OF MANUAL

WARNING

INSTRUCTIONS

MAINTENANCE

PARTS DIAGRAM

10

PARTS LIST

12

CERTIFICATES

14

WARRANTY

25

MSDS
RECYCLED GLASS

16

HOLDTIGHT

19

International Distributors are Responsible

for Translation of the Manual.
Please Read and Understand manual fully
prior to operating any machinery.

IMPORTANT

(Pertinent to blast machines)

WARNING

Before operating any abrasive blast cleaning equipment

READ ALL operating and maintenance instructions.
Personal protective equipment is REQUIRED when
using this type of equipment. Operator MUST be
equipped with heavy canvas or leather gloves, aprons,
and arm protectors. Safety shoes and hearing protection MUST be worn when required. NIOSH approved air
fed respirators (helmets) furnished with at least Grade
D breathing air MUST be used. for protection against
dust inhalation. Air MUST be filtered and monitored for
Carbon Monoxide.

DANGER

Use of Abrasive cleaning equipment with silica sands

may produce a heavy concentration of silica dust.
Breathing this dust can produce "Silicosis", a permanent lung disease. Depending upon the object to be
cleaned, blasting, even with non-silica abrasives, may
release hazardous dust particles into the air that can
cause permanent lung damage. Failure to use NIOSH
approved air fed respirator (helmet) may cause SERIOUS lung DAMAGE. This warning, as to the proper use
of an approved respirator (helmet), applies not only to
the operator, but extends to all those working in or
around the blasting area, such as pot tenders, painters,
supervisors, etc.

CAUTION

Blast cleaning equipment and components are subjected to wear and deterioration.
Keep your equipment in good operable condition.
MAINTAIN nozzle control at all times during operation.
INSPECT machine, nozzles, hoses, and couplings.
WIRE all kwik-fit hose couplings together.
Inspect, clean, or replace helmet lens and filters
frequently.
Ground equipment to AVOID electrical shock.
DO NOT operate any machine without thorough
knowledge of machine operation.
Carefully READ the INSTALLATION, OPERATING,
AND MAINTENANCE directions supplied with the
machine from the factory. If you do not have a copy,
please contact your employer (supervisor) or MMLJ Inc.

IMPORTANTE
(Relativo a todos maquinas)

ADVERTENCIA

Antes de operar cualquiera de los equipos de limpieza con

chorro abrasivo, LEA TODOS las instrucciones de operacion y mantenimiento. ES OBLIGATORIO usar equipo
protector personal al manejar este tipo de equipos. El Operador DEBE. estar equipado con guantes, delantales y
protectores de brazos de cuero 0 Iona pesada. DEBEN
usarse zapatos de seguridad y proteccion para los oldos
cuando aSI se exija. Los respiradores (cascos) alimentados
por aire, aprobados por NIOSH y que esten previstos de por
10 menos aire respi rable de Grado D, DEBEN ser usados
como proteccion contra la inhalacion de polvo. El aire DEBE
ser filtrado y controlado para detectar monoxide de carbono.

PELIGRO

Es posible que el uso de los equipos de limpieza por abrasion con arenas sillceas provoque una concentracion
pesada de polvo sillceo. Este polvo, al ser respirado, puede
producir "silicosis", que es una enfermedad pulmonar
permanente. Dependiendo del objeto que va a limpiarse, es
posible que la limpieza a chorro, aun con abrasives no
silfceos, provoque el escape de partlculas de pohio pel
igrosas en el aire que pueden causar dano pulmonar permanente. Si nose usan los respiradores (cascos) alimentados
por aire, aprobados por NIOSH, puede provocarse un
GRAVE DANO a los pulmones. Esta advertencia sabre el
uso adecuado de un respirador (casco) aprobado no solo se
aplica al operador sino que comprende a todos aquellos que
trabajan en el area de limpieza a chorro, 0 al rededor de la
misma, como por ejemplo los que vigilan los recipientes, los
pintores, supervisores, etc.

PRECAUCION

El equipo de limpieza a chorro y sus componentes estan

sujetos a desgaste y deterioro.
Mantenga su equipo en buenas condiciones deoperacion,
MANTENGA el control de la boquilla en todo momenta
durante la operacion.
INSPECCIONE !a maquina, las boquillas, las mangueras y
las uniones.
ALAMBREjuntas todas las uniones de la manguera de
rapido ajuste.
lnspeccione, limpie 0 reemplace los lentes y fi ltros del
casco frecuentemente.
Conecte el equipo a tierra para EVITAR un shock electrico.
NO opere ninguna maqu ina sin tener un detallado conocimiento de la operacion de la misma.
LEA cuidadosamente las instrucciones de INSTALACION,
OPERACION Y MANTENIMIENTO que vienen incluidas de
fabrica con la maquina. Si no tiene una copia, slrvase comunicarse con su empleador (supervisor) 0 con MMLJ Inc.

Installation and Operating

Instructions
Read carefully before operating.

DB-150

Operating
Instructions

This system will mix clean water, rust inhibitor, and abrasive together. The DB-150 is designed to hold:
5 gallons of clean water
7 oz of rust inhibitor
.75 Cubic Feet of Abrasive, mesh size approx. 50-70
50 lbs if using Crushed Glass
1. Close Inlet Valve

3. Connect 50 Blast Hose to the

coupling on top of the machine.

2. Open Blow Down Valve

4. Connect Compressor Hose

5. Remove
Cap
5.
RemoveFillFill
Cap

7.
of Water
into into
the DB150
7. Pour
Pour5 5Gallons
Gallons
of Water
the DB150
8.
of of
rust
inhibitor
into into
the DB150
8. Pour
Pour7 7ozoz
rust
inhibitor
the DB150
9. Add
ofof
Abrasive
9.
Add50
50lbs
lbs
Abrasive
10. Remove
Funnel
10.
RemoveFillFill
Funnel

READ the
the INSTALLATION,
INSTALLATION, OPERATING,
OPERATING, and
and
READ
MAINTENANCE directions
the
MAINTENANCE
directions supplied
supplied with
with the
machine from
have a
machine
from the
the factory.
factory. IfIf you
you do
do not
not have
copy, please
please contact
contact your
your employer
employer (supervisor)
(supervisor)
copy,
or MMLJ
727-5707,
or email
m@mmlj.com.
or
MMLJ(800)
(800)
727-5707,
or email
m@mmlj.com.

www.dustlessblasting.com
www.dustlessblasting.com

6. Insert
Funnel
6.
InsertFill
Fill
Funnel

11.
and
Secure
Fill Cap!!!!
11. Replace
Replace
and
Secure
Fill Cap!!!!

To
To Blast
Blast
12.
Valve
should
be closed
12. Blow
BlowDown
Down
Valve
should
be closed

13.
be be
open
13. Air
AirInlet
Inletshould
should
open

14.
Lever
to approximately
1/2 1/2
14. Open
OpenAbrasive
Abrasive
Lever
to approximately

15. Pull back lever on Nozzle Head Shutoff

To stop
blasting,
lever.ToToshut
shut down,
down, close
valve
and
open
blow
down
valve.valve.
To stop
blasting,
let let
gogo
of of
lever.
closeair
airinlet
inlet
valve
and
open
blow
down
During
blasting,
Nozzle
Head
Shutofffacing
facingupwards
upwards as
prevent
eventual
damage
to mechanism.
During
blasting,
keepkeep
Nozzle
Head
Shutoff
asshown
showntoto
prevent
eventual
damage
to mechanism.

Dustless
Blasting
5711
SchurmierRd.
Rd.Houston,
Houston, TX 77048
toll
868-8041
fax fax
Dustless
Blasting
5711
Schurmier
77048(800)
(800)727-5707
727-5707
tollfree
free(713)
(713)
868-8041
www.DustlessBlasting.com
www.dustlessblasting.com

Maintenance Instructions
Read carefully before operating.
Maintenance:!
!

If leaving unit for extended period of time blast water out of machine!
!
!
"!" !

!
!
!
!
!
!
!

Fully depressurize machine !

Remove 2 bolts from bottom of machine !
Remove 2 ears from bottom !
Remove air inlet jet (looks like a pilgrim hat)!
Remove gasket!
Push casting and air hose out of the way !
Flush out inside of equipment with water !

Once media and water are out of machine, reverse procedure:!

!
!
!
"Put gasket on air inlet jet !
!
"Insert air inlet jet and gasket !
!
"Put casting up to bottom of machine !
!
"Use ears and bolts to secure casting !

It is the responsibility of the owner / operator to install a pressure relief valve.!

!

Every 15 hours rotate pinch hose and perform a physical inspection.

Replace pinch hose when physical inspection reveals soft spots or
weakness in hose. How to replace: !

!
!
!
!
!
!

Remove pinch hose !

Remove 4 screws from each coupling!
Put couplings on new hose!
Screw 4 screws into each coupling !
Replace pinch hose into pinch valve !

Visually and physically inspect blast hoses for any weak spots. Replace
when necessary. Please call the manufacturer directly with any additional
maintenance questions at 1-800-727-5707 or email tech@mmlj.com !

18A
18B
18C
8

18

18E

13

18F
19

7
6A

10

18D

20

11

21

2
8A

22

12

6A

23

13

26

24

25
5

25A

27A

37
36

27B
27C
27D
27F

17

14

27S

16

27T

15

27E
41
34

27H
27

38

39

38

27G
27J
33

27L
27M
27K
27N

40

35
29

32

28

31
30

29

27P

28

27Q

NOTE:
ITEMS 36 & 37 ARE INSTALLED ON
THE INSIDE OF TANK.

27R

CONNECT ITEM 41 TO ITEM 40.

DB-150 INDENTIFICATION

DB-150
DISCONTINUED

DB-150
CURRENT

THREADED MALE PACKING GLAND AT TOP OF TANK

THREADED FEMALE COUPLING AT TOP OF TANK

NOTES:

NOTES:

ITEM 1F OUTLET ELBOW BODY THREADED TO RECEIVE 1-5/16" O.D. OUTLET PIPE.

ITEM 1F OUTLET ELBOW BODY THREADED TO RECEIVE 1-5/8" O.D. OUTLET PIPE.
ITEM 10 SEAL MAY NOT BE REQUIRED. NOT USED IN ALL MACHINES.

DB-150
134002/001
Item No.
1
2
3
4
5
6
6A
7
8
8A
9
10
11
12
13
14
15
16
17
18
18A
18B
18C
18D
18E
18F
19
20
21
22
23
24
25
25A
26
27
27A
27B
27C
27D
27E
27F
27G
27H
27J
27K
27L
27M
27N
27P
27Q
27R
27S
27T
28

Description
Fill Funnel
Fill Cap Hold-Down Screw
Fill Cap Hold-Down Bar
Fill Cap
Fill Cap Gasket
Abrasive Control Lever
Abrasive Control Lever Washers
Connecting Link w/ Cotter Pins
Rocker Arm Adusting Screw
Rocker Arm Acorn Nut
Rocker Arm
Abrasive Lever Clevis Pin w/ Cotter Pins
Pedestal Clevis Pin w/ Cotter Pins
Rocker Arm Hinge Yoke
Pedestal Locking Nut/Fill Cap Hold-Down Screw Locking Nut
Rocker Arm Hinge Yoke Adusting Nut
1/2" Blow-O Valve
1/2" Close Nipple
1/2" 90 Degree Street Elbow
Outlet Elbow Assembly Complete
Outlet Elbow Cap Bolts (4)
Outlet Elbow Cap
Outlet Elbow Cap Gasket
Outlet Elbow Insert Gasket
Outlet Elbow Insert
Outlet Elbow Body
Elbow Adapter Flat Gasket
Elbow Adapter, w/ Gasket
KF Series Coupling Gasket
Elbow Adapter Bolt
Coupling Nut
Coupling Nut Gasket
Gasket
Seal (manufactured after 5/15/13)
28" Outlet Pipe (1 5/8" O.D.)
Air Inlet Assembly
Gauge
1/4" Tee
1/4" Close Nipple
3/4" x 1/4" Bushing
3/4" Tee
3/4" Crowfoot
Crowfoot Gasket
3/4" x 3" Nipple
3/4" Regulator
U-Bolt w/ Nuts
3/4" x 4" Nipple
3/4" Ball Valve
3/4" Close Nipple
3/4" Check Valve
3/4" Hose Assembly
3/4" x 1" Bushing
1/4" 90 Degree Street Elbow
1/4" Air Cock
Air Inlet Body Lug Bolts (2)

Part No.
AB-8
C-11-1
C-14-1
C-13
AB-9
AB-10
AB-8
AB-8-N
M-3
AB-11-S
AB-12-S
AB-75
AB-75-C
AB-75-E
C-30-AV-1
C-30-L-1
M-17
M-17-D
M-17-C
M-17-G
M-23-G
M-23
M-17-B
KF-17-G
KF-17
KFG
KF-17-B
M-5-1
M-13
M-5-G
M-6-S
NS-58-OP
HC-30-PR2
SB-30-G
RC-19

HC-30-T
M-G-2

HC-29-3M
HC-30-N
AB-61-C
RC-23

AB-61-A
RC-16
WH-21-C
AB-47-B

Stock No.
134125/001
73464/001
131066/001
131414/001
131142/001
73500/001
FBA
131133/001
73464/001
134687/001
73481/001
131070/001
131069/001
131113/001
22926/001
131094/001
131385/001
78251/001
131869/001
72974/001
82563/001
131054/001
131227/001
131147/001
73602/001
80789/001
131149/001
80790/001
131148/001
23858/001
131102/001
131226/001
131225/001
131226/002
131092/001NS
72886/002
134366/001
131865/001
77094/001
131839/001
131866/001
132172/001
73850/001
131392/002
132055/001
131585/001
131392/001
70239/001
131859/001
133051/001
72846/002
131860/001
73813/001
73163/001
23879/005

Qty.
1
1
1
1
1
1
4
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1

29
30
31
32
33
34
35
36
37
38
39
40
41

Air Inlet Body Lug

Air Inlet Body
3/8" Air Inlet Nozzle
Air Inlet Body Gasket
Wheel Washer
Wheel Cotter Pin
Wheel
1/2" 300# 90 Degree Elbow
1/2" x 4" Nipple
Vibrator Bolt, Washer, Lock Washer & Nut
Vibrator
1/4" 90 Degree Street Elbow
3/8" x 35" Air Hose Assembly

AB-47
ABHD-1
SB-1-NHD
AB-1-G
C-33-W
C-33-C
C-31-2
C-16-T

RC-16

131231/001
73478/001
134354/002
131228/001
72849/001
72848/001
133730/001
132706/001
131929/001

2
1
1
1
2
2
2
1
1
2
133811/002
1
73813/001
1
134798/007
1
8/28/2014
REVA

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Blast Pot Warranty

MMLJ, Inc.
Warranty

Limited Lifetime

This warranty applies only to products manufactured or distributed by MMLJ, Inc. under
the Dustless Blasting brand name. This product is backed by a lifetime warranty,
excluding only expendable parts such as paint, finish, and accessories., which are covered
by manufacturer other than MMLJ, Inc. This warranty extends only to you, the original
purchaser. It is not transferable to anyone who subsequently purchases the product from
you.
MMLJ, Inc. warrants that the product you have purchased is free from defects in
materials or workmanship under normal use during the warranty period. Your sales
receipt, showing the data of purchase for this product, is your proof of the date of
purchase. This warranty becomes valid only if the product is assembled/installed
according to the instructions/directions included with the product.
During the warranty period, MMLJ will repair or replace (at MMLJs option) the product
if it becomes defective or otherwise fails to conform to this Warranty under normal use. In
repairing the product, MMLJ may replace defective part with new, or at the option of MMLJ,
serviceable used parts that are equivalent to new parts in performance. MMLJ reserves the right
to change manufacturers of any part to cover any existing warranty. This extends to items
normally covered by a manufacturer other than MMLJ, Inc. used on this product within the first
calendar year of purchase.
This warranty does not cover shipping charges; export taxes, custom duties and taxes, or
any other charges associated with transportation of the parts or products. To obtain warranty
service, you must contact MMLJ customer service representative at our phone number located in
this manual. Any parts determined to be defective must be brought to the attention of MMLJ, Inc.
within 6 months of delivery of equipment. You must prepay any shipping charges, export taxes,
custom duty taxes, or any other charges associated with transportation of the parts or product. In
addition, you are responsible for insuring any parts or product shipped or returned. You assume
the risk of loss during the shipment. You must present MMLJ with proof-of-purchase documents
(including the date of purchase). Any evidence of alteration, erasure, or forgery of proof-ofpurchase documents will be cause to void this warranty.
This Limited/Lifetime Warranty does not extend to any product that has been damaged or
rendered defective (a) as a result of accident, misuse, or abuse (b) by the use of parts not
manufactured or sold by MMLJ and/or (c) by modification or improper installation of the
product. Product on which the serial number has been defaced or removed is not eligible for
warranty service. Should any product submitted for warranty service be found ineligible, an
estimate of repair cost will be furnished and the repair will be made if requested by you upon
MMLJ receipt of payment or acceptable arrangements for payment.

Except, as expressly set forth in this warranty, MMLJ makes no other warranties,
expressed or implied. This is the only express warranty applicable to Dustless Blasting
branded products. MMLJ does not assume, nor authorize anyone to assume for it any
other express warranty.

Notes:

Make notes to keep track of when your compressor was serviced, when you last replaced your pinch hose, etc.