Anda di halaman 1dari 55

Date of Visit :

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

MUMBAI

Page 1 of 55

CONTENTS
DESCRIPTION

PAGE NO.

1. List of major Electrical Equipments & Electrical System


2. Executive Summary
3. Typical Earth Electrode
4. Observation & Recommendation
(i)

11 KV VCB

(ii)

Transformer

(iii)

DG sets

(iv)

Main Distribution Board

(v)

Capacitor Panel

(vi)

Lighting System

(vii)

Lighting Pole & Globe

(viii)

AC Plant & AHU

(ix)

Pump House

(x)

ST Plants

(xi)

Lifts

(xii)

Earthing

(xiii)

Lightning Protection

(xiv)

Canteen Area

(xv)

Feeder Pillar Panel( Near Main Gate)

Page 1 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 2 of 55

LIST OF MAJOR ELECTRICAL EQUIPMENTS &


ELECTRICAL SYSTEM

Page 2 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 3 of 55

LIST OF MAJOR ELECTRICAL EQUIPMENTS INSTALLED IN THE BUILDING


A:

SUBSTATION EQUIPMENT

A.1

11 KV VACCUM CIRCUIT BREAKER.


The building receives power supply from Reliance at 11KV, through 800
Amp. HT(11KV) Breaker of Siemens make, which under Reliance control.
The supply from Breaker is fed to Bus Bars which connected to 2 Nos. 1000
KVA 11 KV/433V Transformer of Kirlosker make

A.2

The outgoing from the VCB are connected to 2 Nos. 1000 KVA 11KV/433V
Transformer designated as:Transformer-1

:- Flood Load, Canteen, Domestic Pumps, Lift No.1 & 2.

IT Centre, Air Conditioning Unit, Capacitor Bank 1.


Transformer-2

:- Small Wing, STP, Large Wing, Lift No.4, 5 & 6, UPS

room, Capacitor Bank 2.


A.3

Transformer-1 & 2 :- L.T. Side i.e. 433 Volts are supplying to Main
Distribution Board.
Transformer-1 is connected to Main Distribution Board through 6 nos.
3.5X300 sq.mm Al. PVC Cable to MDB & 1600 Amp. ACB.
Transformer -2 is connected through 6 nos. of 3.5CX300 sq.mm Al. PVC
Cable to MDB & 1600 Amp ACB.

A.4

Main Distribution Board is having two incomers from transformer 1&2 and
one number incomer from 500 KVA DG set.
Page 3 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 4 of 55

There are Two nos. of Bus coupler (1600 Amp. ACB) one is provided for two
incomers & one for DG set.

Section 1 of MDB is supplying power to Lift No.4, 5 &6 through 100 Amp TPN
switch, also providing power supply to Large, Small Wing & Capacitor Panel2 through 630 AMP, switch. 1000Amp. ACB and also to UPS changer over
through 400 Amp TPN switch.
Section 2 of MDB is supplying power to Lift No.1,2 & Freight lift through 100
Amp TPN switch, also providing power supply to 2nd floor Micro AC & Air
Condition unit through 1000Amp TPN switch. Power supply to Canteen,
Domestic pump, IT Centre 2nd floor & workshop is feed through 250Amp
switch. Power supply to Pantry Lift & Flood light through 63 Amp TPN
switch.

Section 3 of MDB is supplying power to Fire pump panel through 400 Amp
TPN switch, also providing power supply to Lift No.3, Building Light, Main
Gate LDB & Substation Light through 100 Amp TPN switch. Air conditioning
unit through 1000Amp TPN switch.

B.

D.G. Set:-

Page 4 of 55

Date of Visit :

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

MUMBAI
B.1

DG Set-1
Rating :
Make

Page 5 of 55

500KVA
(Alternator- Stamford)
(Engine

- Cummins)

Supplies power to Whole office Building


Cable Size 2 run of 3.5X300 Sq.mm

B.2 Generator Control Panel:Supplies power from DG (500KVA) connected to DG Generator Control Panel
installed in the DG Room. Breakers (ACB) are interlocked with 500 KVA DG
set & a Bus coupler for DG set of ACB 1600A in Main Distribution Board.
C

Air Conditioning Units


Capacity 800 Ton/hr
There are two Nos. MCC in the A/C Plant. i.e. MCC-1 & MCC-2 for Main
AC Unit.
MCC-1 receives power from MDB Section-II, supplies power & control to
Chiller Unit 1& 2 and also to AHU Units in different floors.
MCC-2 receives power from MDB Section-I, supplies power & control to
Chiller Unit 3 & 4 and also to AHU Units in different floors.

D.

Lightning & Power Supply to Sockets

D1.

There are two Nos. Rising main (Bus Duct) one on Large Wing side and the
Page 5 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 6 of 55

other on the Small Wing side.

Large Wing rising main receives power from Main Distribution Feeder No. B2
through 630 Amp. MCCB.
Small Wing rising main receives power from Main Distribution Feeder No. A3
through 630 Amp. MCCB.

D2.

Lightning for the Floor:At each floor (total 9 Nos.) rising main both Large(North) & Small(South) Wing
are tapped through 125 Amp. L&T make TPN switch.

The TPN Switch is mounted on the outer surface of the Bus duct i.e. rising
main & connected to the Bus Bars by 4CX10 sq.mm cables at the back of
the switch. The outgoing from the switch are taken in MCB DB. There is one
63 Amp, 4pole TPN MCB,

Each phase of the Bus Bars is connected trough 40/25 A RCCB. The
Outgoing is through LDB-1 & LDB-2, In LDB-1 & 2 the incoming is through
40 Amp, 4pole TPN MCB & outgoing is distributed in each phase, through
10A, 20A & 32 A Single pole MCB. The outgoing from single pole switch fuse
unit is connected to:a). MCB Distribution Box for light.
b). MCB Distribution Box for power supply to sockets.
Page 6 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 7 of 55

In Each Floor there are LDB-1, LDB-2, & One Emergency DB. Each floor has
different numbers of MCB distribution board.

E.

Earthing
There are 36 Nos. of Earth Pit on the office premises.

F.

Lightning Protection
There are 8 Nos. Air Terminal Rods Connected with 25X3 GI strips laid along
the parapet walls. On the roof 3 Nos. down conductor have been taken from
the roof G.I. Strips to the Earth Pits.

Page 7 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 8 of 55

EXECUTIVE SUMMARY

EXECUTIVE SUMMARY
ELECTRIFICATION OF HI-RISE BUILDING
An important consideration in the layout of electrical in any building or
installation is safety, besides the consideration for efficiency, convenience and
provision for future increase in load.
The fundamental requirement to achieve safety from the electrical equipment
Page 8 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 9 of 55

and associated cabling and wiring is to control the occurrence of short circuit or
fault currents in the system which results in flash-overs, burning of cable
insulation, and insulating materials of the component.
It is understood that in the electrification of HI-Rise Bldg. there would be
complexity of equipment and network of cables of various sizes right upto a
lowest size 1.5 sq.mm concealed behind the laminated walls and false ceiling
which are always prone to fire. What is therefore required is to prevent the
occurrence of any short-circuit in the system and if it does occur the same is
cleared from the circuit or system, by the protection like fuses & relays before
the wiring cables and other equipment attain a temperature which ignites the
cable insulation and other materials. For example a 1.5 sq.mm PVC insulated
copper cable can withstand only about 100 Amp. For 1 sec. before the
insulation starts melting and catches fire. The protection in the circuit,
therefore, has to be provided thr HRC fuses so that it disconnects the circuit
in less time say 100 to 200 msec .i.e. before the cable insulation melts &
catches fire.

To prevent the hazards of fire from the faults in electrical equipments it is,
therefore, imperative

that the entire electrical system and installation

conforms to the following:

a). Every equipment used should be able to withstand the fault current of the
system; and where it is not so due to non-availability of the particular
rated equipment it must be protected thr HRC fuses, so that it cuts off the
circuit in the shortest possible time.

Page 9 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 10 of 55

Use of rewire able fuses in the HI-Rise Building should be totally avoided.
Only proper rated MCCB & HRC fuses to be used for the protection of
cables & equipment.
b). The loose connections to be totally avoided. All the cable terminations to be
done with proper size and type of tinned copper lugs and hardwares like
bolts, nuts, washers etc.
c). The connections to be periodically checked for tightness for which it is
imperative that enclosure used are of such size that when they are opened,
the terminals are readily accessible. Furthermore sufficient space shall be
left in the interior of the enclosure for the accommodation of external
conductor from the point of entry into the enclosures upto the
terminals(IS:4237-1967)
d). The enclosures should always be kept free from the ingress of dust, cobwebs
etc. since it leads to tracking & subsequent flash-overs. It is necessary that
after the cabling is done, all the unused holes & openings are plugged &
sealed. The equipments which are mounted outdoor shall conform to
degree of protection IP-55 and as far as possible the junction boxes
installed outdoor shall be made of aluminum or any non-corrosive
material.

e).

The equipment used should be of proven quality & make. In the vulnerable
Page 10 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 11 of 55

areas, cables with elastomeric insulation i.e. EPR, silicon, CSP etc. to be
used. Such type of cables are used in railways coaches, ships etc. and do
not catch or propagate fire(Reference IOC Engg. Manual Vol-7 Part II
Chapter No.14).
f). Earthing System & Practices:A sound earthing system eliminates more than half of the unsafe
conditions and prevents unwanted fires. For the discharge of fault
currents, static electricity and for the operation of protective relays and
fuses, there is no short cut than to have an exacting, robust and proper
earthing system.
An Electrical Audit is a Safety Concept. It identifies the erroneous zones
(in the entire electrical installation, i.e. equipment & the system) which
may have crept into the system inadvertently during selection, erection or
subsequent to energizing/commissioning. Recommendations are made
after analyzing the deficiencies and update the electrical in its entirety.
An attempt has been made in this audit to study in detail the deficiencies
in the system, equipment, cable terminations, earthing system etc.
Recommendation to eliminate & eradicate the deficiencies are also given
which when implemented shall achieve the objective of eliminating flashovers and fire hazards from the electrical system.

Page 11 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 12 of 55

SUMMARY
Sl.
No.
1.

2.

3.

4.

Sl.
No.
5.

6.

Equipment

11 KV Breaker

Transformers

Action

Priority Category

i) Ammeter to be change for Tr-2.


ii) Rubber mat to be provided
iii) Cable sizes to be marked
i) Replace WTI for TR-1
ii) Silica Gel to be replaced
iii) Cable boxes to be earthed
iv) Shed to be provided over
Transformer
v) Replace both Transformer

DG Sets/
Generator Panel

I
I
II
I
I
I
II
II

i) Routine Maintenance
ii) Replace DG with Panel

II

MDB (Main
i) Rectify/Replace Under voltage
Distribution Board)
Relay for DG
ii) Calibrate the protection relay,
ACBs etc. yearly
iii) Routine Maintenance
iv) Cable trench to be extended
in dimension

Equipment

Action

i) Nomenclature to LDB & Outgoing


MCB to be given as per floor &
Page 12 of 55

II

II

Priority Category

Capacitor & Control i) Replace light of feeder No-9of


Panel
panel-2
ii) Higher Rating Contactor of
Feeder No-7 of panel-1
Lightning System

II
I

II

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 13 of 55

wings wise.
ii) Rubber Mat to be placed
7.

Sl.
No.
8.

9.

Lightning Poles

i) Faulted Cables to be replaced


ii) Corroded/ Rusted Poles & JBs
to be replaced.
iii) Earthing to be connected
iv) Stranded cable to terminated
with tinned copper lugs of
suitable type
v) Cast aluminum IP-55 JB to
be provided for each pole &
Globe light

Equipment
AC Plant

Action

I
II
I
II

II

Priority Category

i) Jet Fan DB to be earthed


ii) Routine Maintenance
iii) All breakers to be overhauled
& relays to be calibrated

Fire Pump House

10. ST Plant

i) Double earthing to be done


For trolley pump.
ii) Replaced defected Ammeter
I
installed in Panels
iii) Unplugged cables entries to be closed
iv) Routine ,maintenance of Pump
& motor

I
II

i) For filter pump-2 & Mono Block


I
pump earthing to be done again
ii) Replaced defected Ammeter
I
& Voltmeter in Panel
iii) Unplugged cables entries to be closed
I
iv) Routine maintenance of Pump
Page 13 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 14 of 55

& motor

Sl.
No.

Equipment

11. Lifts
12. Earthing

Action

Priority Category

i) Routine maintenance
ii) Earthing system needs to be
improved as detailed out in
the recommendation

13. Lightning Protection i) Earthing to be done by 35X6 GI strip


ii) Rusted lightning pole to be replaced
I
iii) Earthing to be made continuous
I

II

14. Canteen building

i) Ammeter to be replaced for Panel


ii) Panel to be replaced
II
iii) Light provision to be provided
I
iv) Dressing of cables & the cable
II
leads to be done.

15. Feeder Pillar

i) Cable is to be re terminated again


by proper crimping & with lug
ii) Panel to be replaced
II
iii) Cable gland to be provided
I
iv) Dressing of cables & the cable
II
leads to be done.

Page 14 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 15 of 55

OBSERVATION
&
RECOMMENDATION

OBSERVATIONS AND RECOMMENDATIONS


1.
1.1

11 KV Breakers-1 No. Make Siemens.


Observations:Page 15 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 16 of 55

1.1.1

This Vaccum Circuit Breaker receives supply from Reliance Power through
800A Breaker. Each breaker of 800A supplies to 1000 KVA Transformer
i.e. TR-1 & TR-2.

1.1.2

The breakers are installed on a separate room adjacent to DG room.

1.1.3

The Ammeter of TR-2 to be changed as, the CT ratio is 100/1 & the
installed Ammeter range is 1 to 25 A.

1.1.4

Double earthing has been provided by GI strip & same was found in good
condition.

1.1.5

Rear Side of Breaker there is no rubber mat.

1.1.6

Cable termination were checked & same was found in healthy condition.

1.1.7

Relay setting calibration done on 14.06.15.

1.1.8

Shock treatment chart, fire extinguisher has been provided in the room,
Lighting in the room was also found adequate.

1.2

Recommendation:-

1.2.1

It is recommended that Ammeter to be change having the range of 1 to


100A for Tr-2.

1.2.2

At Rear side Rubber mat of 2mm of voltage rating 33 KV at rear side of


breaker to be provided.

1.2.3

Danger board/caution plate to be provided on the breaker.

1.2.4

Cable sizes to be stenciled with white paint on both the breakers.

Page 16 of 55

Date of Visit :

MUMBAI
2.

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 17 of 55

TRANSFORMER- 2 Nos.
Transformer (TR-1) 1000KVA, 11KV/433V, 52.5/1334A
Percentage Impedance Z = 4.95%
Make Kirlosker
Transformer (TR-2) 1000KVA, 11KV/433V, 52.5/1334A
Percentage Impedance Z = 4.99%
Make Kirlosker

2.1
2.1.1

Observations:Transformer I- is supplying to following area i.e. Flood Load, Canteen,


Domestic Pumps, Lift No.1 & 2. IT Centre, Air Conditioning Unit,
Capacitor Bank 1 trough Main Distribution Board. Transformer II is
supplying Small Wing, STP, Large Wing, Lift No.4, 5 & 6, UPS Room and
Capacitor Bank 2 through Main distribution board.

2.1.2

Transformer-1 is connected to Main Distribution Board through 6 nos.


3.5X300 sq.mm Al. PVC Cable to MDB & 1600 Amp. ACB.
Transformer -2 is connected through 6 nos. of 3.5CX300 sq.mm Al. PVC
Cable to MDB & 1600 Amp ACB.

2.1.3

In both the transformer, Earthing of the neutral & the body was done by
50X6 mm GI strips & the same was found in healthy condition.

2.1.4

The Transformers are installed on high concrete plinth in an open area,


behind the Main LT Panel Room,

2.1.5

Filtration of transformer oil of both the transformers has been done every
year as told by the maintenance personals.
Page 17 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 18 of 55

2.1.6

Cable terminations were checked & same was found in healthy condition.

2.1.7

WTI of Transformer-1 was found not working properly.

2.1.8

Both the Transformer was found rusted very badly.

2.1.9

Proper fencing with gate has been provided around the transformer to
avoid entry of unauthorized person.

2.2

Recommendation:-

2.2.1

It is recommended to check the di-electric strength of the oil once in a


year.

2.2.2

Silica Gel of both the transformer to be re-activated by heating & changed


when necessary.

2.2.3

WTI to be changed for Transformer-1.

2.2.4

A Shed to be provided over both the Transformer, so that rain water can
be stopped directly falling on transformer.

2.2.5

Routine maintenance as per I.O.C. Engineering Manual Vol-7 Part-I to be


done.

2.2.6 Cable Boxes both H.T. & L.T. to be earthed with main body of the
transformer
2.2.7 For long term planning it is recommended to replace both then
transformer by 1250 KVA transformer of reputed make., since the existing
transformer is 32 years old & the average life cycle has been completed.

Page 18 of 55

Date of Visit :

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

MUMBAI

2.3

Page 19 of 55

Healthiness Report of Transformer


Transformer was checked for healthiness at IOCL (HO) Bandra on 20,
July, 2015. During the Check up following parameters of both the
Transformers like Voltage , Current & Temperature were recorded & same
has been listed below in tabular form:Transformer No.1 Details As per Name Plate:Rating :- 1000 KVA, 11/.433 KV, Dyn11, Current HV-52.5A & LV1334 A ,Make-Kirlosker , Year of Manufacture= 1983, Serial No.- 83LD114/2, Impedance-4.99%.

On Dated 20.07.15
Time
02:00
02:30
03:00
03:30
04:00
04:30
05:00

P.M.
P.M.
P.M.
P.M.
P.M.
P.M.
P.M.

I/C Voltage in
Voltage
405
400
415
415
410
415
410

Current in
Ampere
600
630
560
540
620
635
630

Temperature in Celsius
OTI
WTI
40
*
40
*
39
*
38
*
37
*
38
*
41
*

Transformer No.2 Details As per Name Plate:Rating :- 1000 KVA, 11/.433 KV, Dyn11, Current HV-52.5A &
LV- 1334 A ,Make-Kirlosker , Year of Manufacture= 1983, Serial No
83LD-114/1, Impedance-4.99%.
Page 19 of 55

Date of Visit :

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

MUMBAI

Page 20 of 55

On Dated 20.07.15
Time

02:00
02:30
03:00
03:30
04:00
04:30
05:00

3.

P.M.
P.M.
P.M.
P.M.
P.M.
P.M.
P.M.

I/C Voltage in
Voltage

Current in
Ampere

400
400
415
415
410
415
410

780
780
740
700
760
780
760

Temperature in Celsius
OTI
WTI
38
41
38
41
37
40
36
39
38
41
39
42
37
40

DG SET- 1 No:DG Set

500 KVA, 415V,

716 A , 1500 RPM

Make of Alternator Stamford


Make of Engine

Cummins

Operation & routine maintenance being done as per the maintenance


Schedule.

3.1

Observations:-

3.1.1

500 KVA DG Set is installed in DG room, which is without acoustic


enclosure, DG set is operated through a DG panel of Narendra Switchgear
make, having 1000A ACB in incomer side. The supply is feed to Main
Distribution Board through bus coupler of 1600A, providing inter locking
with main supply.

3.1.2

The DG sets has been properly installed in the DG room, cable from DG
set to DG control Panel has been laid and cable termination has been
done properly. No loose connection observed.

Page 20 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 21 of 55

3.1.3

Body earthing & neutral earthing has been provided by 50x6 mm GI strip
and connection was found healthy.

3.1.4

In DG Control panel, cable termination checked & same was found in


healthy condition.

3.1.5

Condition of Gasket of panel was found deteriorated in the DG Panel.


Neoprene type gasket shall be fitted at the door of the panel.

3.1.6

Under Voltage/Over Voltage/ Earth fault Relay installed in the DG Control


Panel, were found not in working condition.

3.1.7

When the DG is in Running Condition, then there is lot of noise created


by the DG sets.

3.2

Recommendation:-

3.2.1 New DG panel to be installed having all the protection like Under
Voltage/Over Voltage/ Earth fault Relay, so that the panel can work
efficiently without any hazard.
3.2.2

For Long Run, a new DG of 630 KVA Can be installed having acoustic
enclosure as per latest CPCB norms. This will take entire load of Building
at the time of emergency.

3.2.3 It was observed there were dust & cob webs inside the panel, so it is
recommended, that from hot air blower blowing to be done in once in a
month.
3.2.4 It is recommended, that cable terminal nut bolts to be tightening to be done
in once in a three month.
Page 21 of 55

Date of Visit :

MUMBAI

4.

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 22 of 55

MAIN DISTRIBUTION BOARD (MDB):The MDB has mainly three sections i.e. Section-I, Section-II & Section-III
coupled through Bus Coupler 1600 Amp. ACB.
Section-I consist of :Incomer from 1000 KVA Transformer TR-2- 1600Amp. ACB
Outgoing:-

Page 22 of 55

Date of Visit :

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

MUMBAI

Page 23 of 55

to Air Conditioning Plant II

1000 Amp. SFU

to Small Wing, Large Wing & Capacitor Bank-2

630 Amp. SFU

to UPS changeover 2nd Floor & Spare

400 Amp. SFU

to STP

250 Amp. SFU

to Lift No. 4, 5 & 6 and Spare

100 Amp. SFU

to spare

63 Amp. SFU

Section-II consist of :Incomer from 1000 KVA Transformer TR-1- 1600Amp. ACB
Outgoing:to Air Conditioning Plant-I

1000 Amp. SFU

to Small Wing, Large Wing & Capacitor Bank-1

630 Amp. SFU

to Canteen, MLTP 1 & 2, Workshop

250 Amp. SFU

to Lift No. 1, 2 & Freight Lift & Spare

100 Amp. SFU

Pantry Lift & Flood Light & Spare

63 Amp. SFU

1000 Amp. SFU

& Domestic Pump

Section-III consist of :Incomer from 500 KVA DG Set- 1600Amp. ACB


Outgoing:to Air Conditioning Plant
Page 23 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 24 of 55

to Fire Pump Panel

400 Amp. SFU

to Lift No. 3 & Building light, Main Gate LDB

100 Amp. SFU

& Sub station

4.1

Observations:-

4.1.1

All the breakers are of ABB make. It was reported that servicing of the
breaker are being periodically done by M/s. Spark Electrical.

4.1.2

The protection relays of the breakers are in operation. Maintenance of


MDB & other equipments being done by M/s. Spark Electrical.

4.1.3

Under voltage Relay 2 Nos. of DG section i.e. H4 feeder is found not in


working condition.

4.1.4 Cable termination were checked & same was found in healthy condition.
4.1.5 Condition of feeder were checked and found in healthy condition. No
heating / flash over observed / reported.
4.1.6 Shock treatment Chart, Rubber Mat, Fire Extinguishers has been provided
in the panel room. Illumination level of the room was found adequate.
4.1.7 Double earthing has been provided by GI strip for the panel & same was
found in healthy condition.
4.1.8 It was observed there were dust & cob webs inside the panel.
4.1.9 Load Current were measured in voltmeter for Tr-1 is 700 Amp. & for
Transformer Tr-2 is 600 Amp.
4.1.10 The load current capacity in several feeders were checked and found the
cables are able to carry the load current without any heating.

4.1.11 In the feeders, Phase current were checked and found the load a generally
Page 24 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 25 of 55

balanced & vary only 10%.


4.1.12 It was observed that the Cable trench were filled with cables and there is
no more space in the trench to put more cables.
4.1.13 Necessary interlocking was provided in the panel.

4.2

Recommendations:-

4.2.1

It is recommended to have the calibration of the relays done & operation of


the relays/ breakers checked by Secondary injection test method through
any reliable & approved contractor/agency.

4.2.2

Cleaning of the panels interior & tightening of the connections to be done.

4.2.3

Under Voltage Relay of DG section to be changed/rectified.

4.2.4

It was observed there were dust & cob webs inside the panel, so it is
recommended, that from hot air blower blowing to be done in once in a
month.

4.2.5

It is recommended at the time of revamping the cable trench to be made of


1.2 mtr in width & 1 mtr. in depth. The cable to be dressed properly in
trench.

Page 25 of 55

Date of Visit :

MUMBAI

5.

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 26 of 55

CAPACITOR (APFC) PANEL:Nos. 320 KVAR each have been installed recently for the improvement of
power factor.

5.1
5.1.1

Make of the panels

:-

ABB

Capacitor

:-

Unistar

Observation:In each panel, there are different rating of capacitor bank feeder, capacitor
bank feeders are segregated as of 50 KVAR 2 Nos., 8 nos. of 25KVAR and
2 nos. 10 KVAR in both the panel.

5.1.2 The capacitor are brought into the circuit i.e. switched ON & OFF through
automatic P.F. correction relays mounted on the MDB.
5.1.3 The contractor used in the modules for the switching ON or OFF, were
found working satisfactory.
5.1.4 Cable terminations of banks were checked & same was found in healthy
condition.
5.1.5 Shock treatment Chart, Rubber Mat, Fire Extinguishers has been provided
in the panel room. Illumination level of the room was found adequate.
5.1.6 Double earthing has been provided by GI strip for both the panel & same
was found in healthy condition.
5.1.7 Capacitor Panel was found working condition properly and PF is being
maintained around 0.99.
5.1.8 In Capacitor Panel No.2, Feeder No-9, the Capacitor OFF button light is
Page 26 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 27 of 55

not glowing.
5.1.9 In Capacitor Panel No.1, Feeder No-7, the Capacitor contractor found
burnt.

5.2

Recommendation:-

5.2.1 In Capacitor Panel No.2, Feeder No-9, the Capacitor OFF button light top
be replaced.
5.2.2 In Capacitor Panel No.1, Feeder No-7, the Capacitor contractor to be
changed with higher rating contractor.
5.2.3 Cleaning of the panels interior & tightening of the connections to be done.

Page 27 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 28 of 55

LIGHTING SYSTEM:The lightning & power supply to different floors of the entire building is
made through 2 nos. rising mains one of the Large Wing(North) & other is
small Wing(South). At each floor the rising mains are tapped by 125Amp.
TPN switch mounted on the metal frame of the rising mains and the
terminal of the switch are connected to Bus-Bar of the rising main by cable.
The outgoing from the 100Amp. Switch is connected to a MCB DB panel.
This panel is used for phase splitting i.e. 3 phase to single phase.
Each phase of the Bus Bars is connected trough 40/25 A RCCB. The
Outgoing is through LDB-1 & LDB-2, In LDB-1 & 2 the incoming is through
40 Amp, 4pole TPN MCB & outgoing is distributed in each phase, through
10A, 20A & 32 A Single pole MCB.
In Each Floor there are LDB-1, LDB-2, & One Emergency DB. Each floor
has different numbers of MCB distribution board.
All the LDB are recently installed in each floor, the conditions of DB were
observed in good shape.
LDB
Page 28 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 29 of 55

Make ETC Energy


Incomer - 40A TPN, MCB
Outgoing - 4 Nos.-10 A, 3 Nos.- 20A, 1 No.- 32 A MCB for each phase
& 1 no, RCCB of 25A/40 A
Similar type of LDBs are installed in each floors on Large & Small Wings.
6.1

Observations :-

6.1.1 The LDBs installed in the floors are found in good condition.
6.1.2 The earthing of DBs are done by double earthing.
6.1.3 In some of the floors, frequent tripping was occurred as reported by
M/s. IOCL, in that case the RCCB was changed from 25 A to 40 A, due to
which no further tripping was reported.

6.1.4 Outdated rubber mat has been used in front of the rising mains.
6.1.5 Cable terminations were checked & same was found in health conditions.
No heating/flash over were observed/reported.
6.1.6 In LDB proper identification was not been given for each LDB according to
floor & wing.
6.1.7 Also, in each DB, identification/nomenclature for outgoing MCB were not
given for the easy of operation.
6.1.8 In LDBs no unplugged entries & dust was observed.

6.2

Recommendation:-

6.2.1 Cleaning of the DBs interior & tightening of the connections to be done.
Page 29 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 30 of 55

6.2.2 So it is recommended, that from hot air blower blowing to be done in once
in a month.
6.2.3 Rubber Mat as per IS 15652, to be used for safety purpose.
6.2.4 In LDB proper identification to be given for each LDB according to floor
& wing for ease of operation & maintenance.
6.2.5 Also, in each DB, identification/nomenclature for outgoing MCB to be
given for the easy of operation.
6.2.6 Cable termination to be checked & tightened in every 3 months.

LIGHTNING POLE & GLOBE LIGHT :There are aprrox 20 Nos. lightning poles fitted with 1 X 250 Watts Metal
Halides lamps in each fitting. & 7 Nos. of lightning fitting pole fitted with
1 X 150 watts Metal Halides lamps of Bajaj & Philips make. There are
approx 51 Nos. of Dome light having 70 watt sodium vapor lamps installed
in the IOCL Office Compound.

Page 30 of 55

Date of Visit :

MUMBAI
7.1

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 31 of 55

Observation:-

7.1.1 Dome Light in Building area, the cable laid are very old, they were found
ruptured many times, as per the information given by site personnel.
7.1.2 The sheet metal of Junction boxes are totally rusted & corroded. Terminals
hard wares are also badly rusted.
7.1.3 Cable insulation were found weak.
7.1.4 It was observed in some of the poles i.e. 5 Nos. the bottom is rusted very
badly.
7.1.5 At some place, the earthing was found disconnected of lightning poles.
7.1.6 Garden Light (LED Type) of 6 Watt , some of the fitting found missing/
defective.
7.1.7 There are 8 to 10 nos. of pole which are found rusted due to which
mounting is not possible.
7.1.8 The incoming/outgoings cables mounted in the recesses at the bottom of
the poles are badly corroded/rusted which give rise to loose connection &
failure.

7.2

Recommendation:-

7.2.1 Dome Light in Building area, the cable laid over there, which are ruptured
& have less insulation , the same to be changed/replaced, so that no
Accident can take place.

7.1.2 JB conduits were found rusted, so it is recommended to replace it.


7.1.4 It is recommended to change all the poles which are rusted & defective.

Page 31 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 32 of 55

7.1.5 Earthing to be connected of lightning poles where every found


disconnected.
7.1.6 It is recommended to provide cast AL, IP-55 Junction Boxes at the base
of the poles fitted with fuses/terminal block etc.
7.1.7 The cabling to be done with gland & terminals with Cu lugs.

Page 32 of 55

Date of Visit :

MUMBAI
8

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 33 of 55

AIR CONDITIONING PLANT:The New Air Conditioning Plant is installed which is nearly one year old.
There are 4 nos. of AC Plant of 200 Tonnes/Hr. Each chiller plant have
have two units each of 100 Tonnes/ Hr. The Unit receive power supply
from two new Panels installed in the Air Conditioning room.

8.1

Observation:-

8.1.1 Following Equipments has been installed in AC Plant.


Sr. No.

Description

1)

Centrifugal Unit

2)

Rating

Make

Qty.

756 KW

Blue Star

Condenser Pump Motor

30 KW

Kirloskar

3)

Chiller Pump Motor

30 KW

Kirloskar

4)

MCC Panel

415 V

Industrial
Electrical

5)

JB for Condenser Pump

415V

Industrial
Electrical

415V

Industrial
Electrical

6)

JB for Chiller Pump

7)

Air handling Unit at


Different floor

24

8.1.2 All the equipments were new and recently installed, they all are in good
shape.
8.1.3 All the equipments were found Double earthing has been provided by GI
Strip/ Flexible Copper cable for both the panel & same was found in
healthy condition.
Page 33 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 34 of 55

8.1.4 There are two panels which receive power from MDB, there are two nos.
630 Amp SFU in each panel for Chiller Plant 1 to 4. And outgoing was
To Chiller pumps, motors, cooling tower & AHU Units in all the floors.
8.1.5 Emergency Stop Push Button is installed for each Condenser & Chiller
Motor.
8.1.6 Cable termination were checked & same was found in healthy condition.
8.1.7 The Motors for Chiller & Condenser Units were checked and found ok.
8.1.8 No problem has been observed/reported in MCC panel.
8.1.9 In front of MCC Panel( chiller 3 & 4 unit) there was no rubber mat.
8.1.10 Jet Fan DB which is wall mounted having 16A three pole MCB were
found not earthed.

8.2

Recommendation:-

8.2.1 All the terminals to be checked and tightened in every three months.
8.2.2 Rubber mat to be provided in front of MCC Panel(Chiller 3 & 4)
8.2.3 Jet Fan DB to be double earthed with flexible cooper cables.
8.2.4 Regular maintenance to be done as per IOCL maintenance schedule.

Page 34 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

FIRE PUMP HOUSE :-

9.1

Observation:-

Page 35 of 55

9.1.1 Following motors has been installed in Fire Pump House.


Sr. No.

Description

1)

Fire Engine

2)

Rating

Make

Qty.

89.5 KW

Kirloskar

Hydrant Motor

60 KW

Kirloskar

3)

Sprinkler Motor

60 KW

Kirloskar

4)

Jockey Pump Motor

11 KW

Kirloskar

5)

Trolley Pump

3.7 KW

Induscom

6)

Sump Pump

-----

------

9.1.2 In Fire Pump House the cable coming to Panel was not properly dressed
on the cable tray/ wall. There are lying in haphazard manner.
9.1.3

The Ammeter of Main Fire Panel and other panel installed adjacent to
Fire Panel was found not in working condition.

Page 35 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 36 of 55

9.1.4 The Jockey Pump was kept in Auto Mode & at set pressure of 7kg/cm. sq.
9.1.5 There is a proposal on one new Jockey Pump. The motor has been
brought but not yet installed.
9.1.6 The earthing of Jockey Pump, Sprinkler & Hydrant Pump were done by
25X3mm GI strips, & same was found in health condition.
9.1.7 Cable entry in terminal box of Sprinkler motor was found loose, i.e. proper
glanding is not done.

9.1.8 The condition of Fire engine was found in good shape, same is kept in
manual mode. The battery condition found healthy.
9.1.9

In DC panel for Fire Engine, unused cable entry observed at the bottom
of the gland plate.

9.1.10 The trolley pump have single body earthing.


9.1.11 In DOL starter & 16 Amp. Fuse Unit for Trolley Motor, cable entry is
without any gland. And the terminal box of motor also does not have any
gland.
9.1.12 Cable armour were found cut of Sump Pump motor.
9.1.13 Condition of Gasket of Panels were found deteriorated.

9.2

Recommendation:-

9.2.1 All the terminals of motors to be checked and tightened in every three
months.
9.2.2 All the defective Ammeter to be replaced as per the rating in Panel.
Page 36 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 37 of 55

9.2.3 Trolley Pump to be double earthed with flexible cooper cables.


9.2.4 All the cable in the Fire Pump house are to be properly dressed/cladded.
9.2.5 Proper Cable glanding to be done in all the motors terminal boxes.
9.2.6 It is advised to plug all such unused spaces/blanks by using blanker to
avoid entry of dust, lizards etc.
9.2.7 Neoprene type gasket shall be fitted at the door of the Panels.
9.2.8 Cable to be cutted & ret terminated for Sump Pump Motor.

10

ST PLANT :-

10.1

Observation:-

10.1.1 Following motors has been installed in Fire Pump House.


Sr. No.

Description

Rating

Make

Qty.

1)

Filter Pump1-2

7.5 KW

Bharat Bijlli

2)

Carifiled Water Pump1-2

3.7 KW

Toshio

3)

Dewatering Pump

2.2 KW

Bharat Bijlli

4)

Return Sludge Pump

2.2 KW

BB & Siemens 2

Page 37 of 55

Date of Visit :

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

MUMBAI
5)

Air Blower

3.7 KW

6)

Aerator

2.2 KW

Page 38 of 55

Usha
------

2
1

10.1.2 The panel of ST Plant, receives power from MDB , the Incomer has 250A
SFU & the outgoing is to Pumps, Blower etc.
10.1.3 The Ammeter & Voltmeter of Panel was found not in working condition.
10.1.4 Red & Blue Phase indicator of Panel was not glowing brightly.
10.1.5 Condition of Gasket of Panel was found deteriorated.
10.1.6 Earthing of Pumps were done by 10 sq.mm flexible copper cable.
10.1.7 Earthing for Filter Pump No.2 found disconnected & Earthing of Mono
Block Pump2(Carfiled) was done in foundation buried in motor platform.
10.1.8 In Return Sludge Pump of Siemens make the glanding of Cable terminal
were found not done.

10.2

Recommendation:-

10.2.1 All the terminals of motors to be checked and tightened in every three
months.
10.2.2 All the defective Ammeter & Voltmeter to be replaced as per the rating in
Panel.
10.2.3 Earthing for Filter Pump No.2 to be connected & Earthing of Mono
Block Pump 2(Carfiled) to be done on motor not in foundation.

Page 38 of 55

Date of Visit :

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

MUMBAI

Page 39 of 55

10.2.4 The Red & Blue indication lamps to be replaced in ST Panel.


10.2.5 Proper Cable glanding to be done in all the motors terminal boxes.
10.2.6 Neoprene type gasket shall be fitted at the door of the Panel.

11

LIFTS :-

11.1

Observation:-

11.1.1 Following Lifts has been installed in IOCL Building.


Page 39 of 55

Date of Visit :

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

MUMBAI

Sr. No.

Description

Capacity

Page 40 of 55

Make

Qty.

1)

Passenger Lift 1-6

20 person

Otis

2)

Freight Lift

15 person

Otis

3)

Pantry Lift

------

Otis

11.1.2 All the passenger lift were well maintained. The lift license is valid.
11.1.3 The Door Sensors were found working satisfactory.
11.1.4 The Emergency Fan & light were working.
11.1.5 Necessary Control Panel & interlocking relays are of Otis make &
installed in the lift room. Lifts are being serviced & maintained by
M/s. Otis representative.
11.2

Recommendation:-

11.2.1

There is no recommendation. The Lifts are working satisfactory.

12. EARTHING & EARTHING SYSTEM :Page 40 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 41 of 55

The earthing system of the plant was found good. The earth pits of plant
randomly checked & following observations noteda. Construction of the earth pit in sub- station area & pump house area was
found in good condition. No rusting was observed, Earth Pit Resistance was
checked on random basis & pit resistance was found in the range of 0.5 to 1.5
Ohm. The measured value of the pit resistance were found within the
acceptable range.
b.

In most of the pits C type clamps used in the pits & the connection were
found ok.

c. Earth Pit Resistance is being measured and records are maintained.


d. 4 Nos. of New Earth Pit has to be constructed for New installation of
transformer.
e. There are 4 Nos. of chemical earthing in front of LT Panel room. The electrode
is buried in the ground. There is no pits made for easy of maintenance.

12.1

EARTHING RECOMMENDATIONS & PRACTICES:Recommended practices for an earthing system to attain acceptable level
of safety:a. To provide a very low resistance path to ground for the discharge of
fault current, lightning current and statics charges.
b. Mechanical strength and corrosions resistance to various
environmental conditions so that the system remains intact
throughout the working life of the plant.
c. Loose contacts to be totally avoided so that there are hot spots
developed during the passage of fault current or lightning current
which can be 200KA or more.
d. Minimum Spacing between two electrodes shall be 10 meters or twice
the length of the electrode.
Page 41 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 42 of 55

e. Earth grid shall be 1.5 meter away from the building column and to be
buried at a depth of 600 mm.
f. Interconnection of GI Strips in the earth grid should be done by welding
instead of bolting, and the welded portion should be painted with zincrich paint (Epilux-4) or black bitumen paint to avoid rusting.
g. The connection of the grid strips with the earth electrodes shall be
made in such a way through C type clamps grouted on the side walls
of the earth pit, that it shall be possible to isolate the earth electrode
and measure its earth resistance.
h. All the earthing pits shall be interconnected so as to obtain a minimum
earth resistance of 1 ohm.
i. Equipment earthing should always be crimped in suitable lugs if done
with stranded Aluminum or GI wire ropes. Usage of solid conductor to
be avoided, as it gives rise to loose connection with crimped socket.
j. All earth connections to be checked for tightness. Loose connections or
bolted joints lead to hot spot & sparking which can become a source or
fire/explosion in the hazardous areas.
k. Rusted connections to be rectified by applying zinc-rich or black
bitumen paints.
l. All lighting fixtures made of metal should be earthed. It is necessary
that lighting fixtures installed in the plant areas shall be earthed
externally. External earthing to be done by using a 2.5 sq. mm.
stranded copper wire or 6 sq.mm. GI stranded wire.
m. The neighboring soil to the earth electrode shall be kept moist by
pouring water in the immediate vicinity of the earth electrode.

Page 42 of 55

Date of Visit :

MUMBAI

13

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 43 of 55

LIGHTNING PROTECTION (Ref IS - 2309):-

13.1

Observation:-

13.1.1 There are 8 Nos. Air Terminal Rods Connected with 25X3 GI strips laid
along the parapet walls. On the roof 3 Nos. down conductor have been
taken from the roof G.I. Strips to the Earth Pits.
13.1.2 Lightning arrestor above machine room is found rusted.
13.1.3 Earthing strip found rusted near the incoming door of roof.
13.1.4 At some places, there is discontinuity of earthing strip, in the roof area.
13.1.5 The nos. of lightning arrestor were sufficient as per the covered area.
13.2

Recommendation :-

13.2.1 The existing earthing to be changed with 35X6 GI strip.


13.2.2 Lightning arrestor which are rusted is to be changed with new one.
13.2.3 Earthing strip to be made in continuous through out the roof area.

Page 43 of 55

Date of Visit :

MUMBAI

14

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 44 of 55

CANTEEN AREA POWER SUPPLY:Panel No.1


Make - Star Engineer
Incomer from Substation -3.5 X95 sq.mm cable
Incomer switch of 125 A make L&T
Outgoing to 5 nos. SFU of 16 Amp. & through switch fuse of 63 Amp(L&T)
MCB DB in Canteen (Power):Incomer - 40 Amp 4 pole MCB for panel.
Outgoing 20 A, 5 Nos. 10A, 6 Nos. 32, 1 No. MCB in each phase.

14.1

Observation:-

14.1.1 It was observed in the panel that the Ammeter was not working condition.
14.1.2 No provision of lighting was provided in the panel area.
14.1.3 The way to panel was full of obstruction.
14.1.4 The dust & cob web full in the panel.
Page 44 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 45 of 55

14.1.5 Unused holes on the gland plate are not plugged.


14.1.6 The cables leads inside the boxes are not properly dressed.
14.1.7 In Fuse DB there is Bus Bar arrangement, 30 Nos. of HRC Fuse for
outgoing for distribution.
14.1.8 There are 3 feeders in the DB which are not in use, they are in
non-functional condition.

14.2

Recommendation :-

14.2.1 Panel room to be properly made with proper peripheries, show that safety
measure to be kept in mind.
14.2.2 Panel way to be cleaned, all the kitchen goods to be removed in front of the
panel.
14.2.3 Cable glanding to be provided were ever is required & the unused entries
to be plugged & sealed.
14.2.4 Cleaning is required in the panel & near by area.
14.2.5 Provision for proper lightning to be made, so that there will be adequate
light to work.
14.2.6 It is recommended that from hot air blower blowing to be done in once in a
month.
14.2.7 The dressing of cables & the cable leads to be done.
14.2.8 For, long term planning a new panel to be installed.
Page 45 of 55

Date of Visit :

MUMBAI

15.

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 46 of 55

FEEDER PILLAR PANEL (NEAR MAIN GATE):Main Gate DB


Incomer - of 100 A 3 pole MCB, make L&T
Outgoing to 10 nos. MCB of 32 Amp. & 40 Amp. The outgoing is to Dome
light, Cabin Light, fountain light, outdoor light.
MCB DB for Fountain (Power):Incomer - 40 Amp 4 pole MCB for panel.
Outgoing to fountain Starter Motor approx 10 HP.

15.1

Observation:-

Page 46 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 47 of 55

15.1.1 Incomer DB enclosure is very small, i.e. the space is less due to which
there is problem of doing maintenance.
15.1.2 Available DB is very old & the condition is very critical.
15.1.3 Heating in cable is observed in the incomer side of the cable.
15.1.4 The MCB DB was full of dust & cob web.
15.1.5 Unused holes on the gland plate are not plugged.
15.1.6 The cables leads inside the boxes are not properly dressed.
15.1.7 In Fountain DB, the space for mounting of cable terminal not in proper
Way.
15.1.8

Condition of Gasket of DB was found deteriorated.

15.1.9

Flashover observed in incoming cable terminal in Fountain DB.

15.2

Recommendation :-

15.2.1 It is recommended that the cable is to be re-terminated again by proper


crimping & with lug.
15.2.2 Cable glanding to be provided were ever is required.
15.2.3 It is recommended that from hot air blower blowing to be done in once in a
month.
15.2.4 For, long term planning a new DBs to be installed so that no problem is
being faced at the time of maintenance.
15.2.5 Neoprene type gasket shall be fitted at the door of the Panel.
Page 47 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

15.2.6 The dressing of cables & the cable leads to be done.

Page 48 of 55

Page 48 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 49 of 55

Documents Review

1). Document:- Documents as per Tender requirements were reviewed at IOCL


Head Office. Following Equipments Documents were reviewed as
listed below.

1.1

Earthing :- Earth resistance of earth pit in IOCL Office Compound


was taken by Spark Electrical Contractor on 03/06/2015.
The reports submitted by M/s. Spark were reviewed.
Following were the Observations:Page 49 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 50 of 55

1.1.1 Individual Value of Earth Pit resistance was observed from 0.4 to 0.8 ohm
for Pit No. 1 to 14.
1.1.2 Individual Value of Earth Pit resistance was observed from 0.4 to 0.8 ohm
for Pit No. 15 to 31.
1.1.3 There are 8 nos. of Earth pit at Transformer yard, the value lies from 0.4
to 1.6 2 ohm, for Pit No. 7 the resistance value is 1.3 ohm & Pit No. 8 it is
1.62 ohm.
1.1.4 There are 9 nos. of Old Earth pit at Building side, the value lies from 0.4
to 1. 2 ohm, for Pit No.6 have the maximum value of resistance was
recorded i.e. 1.2 ohm.
1.1.5 There are 6 nos. of Neutral earthing , 2 for DG & Two nos. for each
transformer, the value lies from 0.2 to .4 ohm.

2.1

Battery Charger:- Battery Charger for 11 KV Breaker was serviced by


M/s. Spark on 14.06.15 . And the report dated 16.06.15
were reviewed. Following were the Observations:-

2.1.1 Operational & Functional checks were found satisfactory.


2.1.2 Condition of battery found good & there were no open entry.

3.1

LT Panel :- LT Panel servicing was done on 14.06.15 by M/s. Spark. And


the report dated 16.06.15 were reviewed. Following were the
Observations:Page 50 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 51 of 55

3.1.1 Cleaning, ON OFF operation of MCCB were checked & found satisfactory.
3.1.2 Tightening of power & control cable was done.
3.1.3 Operating handle of MCCB of G5 i.e.( Pantry Lift) feeder were found
broken.

4.1

HT Panel :- HT Panel servicing was also done on 14.06.15 by M/s. Spark.


And the report dated 16.06.15 was issued & same was
reviewed. Following were the Observations:-

4.1.1 Cleaning, Tripping of relays were checked & found satisfactory.


4.1.2 Tightening of Bus Bar was done.
4.1.3 HT Cable Termination & CT/PT connection were checked & found Ok.
5.1

Transformer:- Servicing of Transformer was done by M/s. Spark on


14.06.15 and the report dated 16.06.15 was issued & same
was reviewed. Following were the Observations:-

5.1.1 Cleaning, Tripping of relays were checked & found satisfactory.


5.1.2 HT Cable Termination were checked & found Ok.
5.1.3 Breather of both the transformer were found broken.

Page 51 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 52 of 55

5.1.4 Dielectric Test of Transformer Oil was done & the results is given below:Transformer

6.1

Before Filtration Value

After Filtration Value

Transformer-1

25 KV

60KV

Transformer-2

20 KV

60KV

HT Breaker :- Servicing of Breaker was done by M/s. Spark on


14.06.15 and the report dated 16.06.15 was issued & same
was reviewed. Following were the Observations:-

6.1.1 HT Breaker of Incomer Side & Both Outgoing side. Following test were
carried out i.e. Closing & Tripping of Breaker, Mechanical Operation,
spring charging of motor were checked & found satisfactory.
6.1.2 Indication of Relay, Breaker Tripping from Relay were found working
satisfactory.
6.1.3 Insulation Resistance in ON & OFF condition were checked and following
points were noted:Breakers side

Phase to Phase Value

Phase to Earth Value

Incomer Side

1500 M.Ohm

2000M.Ohm

Transformer-1

1000 M.Ohm

1500M.Ohm

Transformer-2

1500 M.Ohm

2000M.Ohm

Page 52 of 55

Date of Visit :

MUMBAI

7.1

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 53 of 55

ACB in MDB :- Servicing of ACB was done by M/s. Spark on


14.06.15 and the report dated 16.06.15 was issued & same
was reviewed. Following were the Observations:-

7.1.1 Closing & Tripping of ACB, Mechanical Operation, were checked & found
satisfactory.
7.1.2 After servicing working conditions of ACBs were found satisfactory.
7.1.3 Main & Auxiliary Contacts found ok.
7.1.4 Insulation Resistance in ON & OFF condition were checked and following
points were noted:-

ACB ratings

8.1

Phase to Phase Value

Phase to Earth Value

ACB 1600 TR-2

200 M.Ohm

200M.Ohm

ACB 1600 B-C

100 M.Ohm

200M.Ohm

ACB 1600 TR-1

200 M.Ohm

100M.Ohm

ACB 1600 B-C RHS

200 M.Ohm

200M.Ohm

ACB 1000 B-C LHS

200 M.Ohm

200M.Ohm

Relay

:- Servicing of Relays was done by M/s. Spark on 14.06.15


and the report dated 16.06.15 was issued & same was
reviewed. Following were the Observations:Page 53 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 54 of 55

8.1.1 Relay Characteristic & functional has been checked & found ok.
8.1.2 After servicing working conditions of Relays were found satisfactory.
8.1.3 Flag indication, Alarm & Trip function of auxiliary relays were checked &
found ok.

8.1.4 Setting of different relays were done & the setting were found ok.
For CT Ratio 100/1 following settings are shown:Relay

Ratings

Setting

Instantaneous Setting

Phase R

0.5 - 2.0

1.5/.2

17 A

Phase Y

0.5 - 2.0

1.5/.2

17 A

Phase B

0.5 - 2.0

1.5/.2

17 A

Earth Fault

0.1 - 0.4

0.2/.05

6.8 A

For CT Ratio 40/1 following settings are shown:-

Relay

Ratings

Setting

Instantaneous Setting

Phase R

0.5 - 2.0

1.5/.2

17 A

Phase Y

0.5 - 2.0

1.5/.2

17 A

Phase B

0.5 - 2.0

1.5/.2

17 A

Earth Fault

0.1 - 0.4

0.2/0.1

6.8 A

For CT Ratio 25/1 following settings are shown:Page 54 of 55

Date of Visit :

MUMBAI

ELECTRICAL AUDIT REPORT


INDIAN OIL BHAVAN (H.O.)
MUMBAI

Page 55 of 55

Relay

Ratings

Setting

Instantaneous Setting

Phase R

0.5 - 2.0

1.5/.2

17 A

Phase Y

0.5 - 2.0

1.5/.2

17 A

Phase B

0.5 - 2.0

1.5/.2

17 A

Earth Fault

0.1 - 0.4

0.2/0.1

6.8 A

Page 55 of 55

Anda mungkin juga menyukai