ONE STAGE GAS BURNERS

RIELLO 40 GS SERIES

GS3
GS5
GS10
GS20

11
18
42
81

35 kW
58 kW
116 kW
220 kW

The Riello 40 GS series of one stage gas burners, is a complete range of products developed
to respond to any request for home heating. The Riello 40 GS series is available in four
different models, with an output ranging from 11 to 220 kW, divided in four different
structures.
All the models use the same components designed by Riello for the Riello 40 GS series.
The high quality level guarantees safe working. The Riello 40 GS burners are fitted with a
microprocessor based flame control panel with diagnostic functions.
In developing these burners, special attention was paid to reducing noise, to the ease of
installation and adjustment, to obtaining the smallest size possible to fit into any sort of
boiler available on the market.
All the models are approved by the EN 676 European Standard and conform to European
Directives for EMC, Low Voltage, Machinery and Boiler Efficiency.
All the Riello 40 GS burners are tested before leaving the factory.

TS0025UK03

TECHNICAL DATA

Model

GS3

GS5

Burner operation mode

Fuel / air data

Heat output

Electrical data

--

type
run time

R.B.L.
6 28

s
kW

11 - 35

18 - 58

42 - 116

81 - 220

Mcal/h

9,5 - 30

15,5 - 50

36 - 100

70 - 189

4,2 - 11,6

8,1 - 22

4,9 - 13,4

9,4 - 25,6

1,6 - 4,4

3,1 - 8,5

Working temperature

C min./max.

Net calorific value G20 gas

kWh/Nm3

G20 gas density

kg/Nm3

G20 gas delivery

Nm3/h

Net calorific value G25 gas

kWh/Nm3

G25 gas density

kg/Nm3

G25 gas delivery

Nm3/h

Net calorific value LPG gas

kWh/Nm3

LPG gas density

kg/Nm3

LPG gas delivery

Nm3/h

Fan

type

Air temperature

Max. C

40

Electrical supply

Ph/Hz/V

1/50/230 10%

Auxiliary electrical supply

Ph/Hz/V

Control box

type

MG 557/5

MG 557/3

RMG 88.620A2

RMG 88.620A2

Total electrical power

kW

0,100

0,110

0,130

0,250

Auxiliary electrical power

kW

Protection level

IP

Motor electrical power

kW

0,09

0,09

0,09

0,09

Rated motor current

0,6

0,65

0,7

1,4

Motor start up current

2,4

2,6

2,8

5,6

Motor protection level

IP
type

Ignition transformer

0/40
10
0,71
1,1 - 3,5

1,8 - 5,8
8,6
0,78

1,3 - 4

2,1 - 6,7
25,8
2,02

0,4 - 1,4

0,7 - 2,2

Centrifugal with forward curve blades

--

-X0D

20

Incorporated in the control box

V1 - V2
I1 - I2

Operation

Approval Emissions

GS20

One stage

Modulation ratio at max. output

Servomotor

GS10

Separated from the control box

( - ) - 8 kV

230 V - 8 kV

( - ) - 12 mA

1,8 A - 30 mA

Intermittent (at least one stop every 24 h)

Sound pressure

dB(A)

Sound power

CO emission

mg/kWh

< 40

NOx emission

mg/kWh

120

Directive

55

58

65

72

--

90/396/EEC, 89/336/EEC, 73/23/EEC, 98/37/EEC, 92/42/EEC

Conforming to

EN 676

Certification

CE - 0063 AP6680

Reference conditions:
Temperature: 20 C
Pressure: 1013,5 mbar
Altitude: 100 m a.s.l.
Noise measured at a distance of 1 meter.

Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features,
the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information
shall not be divulged, nor duplicated in whole or in part.
2

FIRING RATES

15

1,5

10

GS5

GS3

0,5

hPa (mbar)

mm H2O

0
0

10

48

20

10

30

20

30

40

50

50

40

Mcal/h

60 kW

4,8

GS20

32

3,2

24

2,4

16

1,6

0,8

hPa (mbar)

4,0

mm H2O

40

GS10

0
20

20

40

40

60

60

80

80

100

100

120

Useful working field for choosing the burner

Test conditions conforming to EN 676:
Temperature: 20 C
Pressure: 1013,5 mbar
Altitude: 100 m a.s.l.

120

140

140

160

160

180

180

200

200

220

Mcal/h

240 kW

FUEL SUPPLY

GAS TRAIN
The burners are set for gas supply from either the right
or left hand sides.
Depending on the fuel output and the available pressure
in the supply line, you should check the correct gas train
to be adapted to the system requirements.
The gas train is Multibloc type, containing the main
components in a single unit.
Except for the MBC 65 DLE model, a valve seal control
(as accessory) can be fitted to the Multibloc gas trains.
The MBC 65 DLE Multibloc gas train can be fitted only
to the left of the burner.

MBDLE 405 - 407 - 410

L1

L
4
6
7

P2

P1

MULTIBLOC
8

5
11

12

10 LEAK DETECTION CONTROL DEVICE

Gas delivery pipe

Manual valve

Vibration damping joint

Gas pressure gauge

Filter

Gas pressure switch

Safety solenoid

Adjustment solenoid:
firing delivery adjustment (rapid opening)
maximum delivery adjustment (slow opening)

Pressure regulator

MBC 65 DLE

L1

10 Leak detection control device for valves 7 and 8 (accessory)

11 Gas train-burner adapter

MULTIBLOC
4
7
1

P2

12 Burner

14

P1

13 Shutter with adjustment screws

15
P3

14 Pressure regulator setting device

13

15 Regulation solenoid
11
13

12

P1 Combustion head pressure

P2 Upstream pressure from the filter
P3 Upstream pressure from the control valve
L

Gas train supplied separately

L1 To be performed by the installer

Y
o

i
X

The dimensions of the gas trains vary depending on their construction features.
The following table shows the dimensions of the gas trains that can be fitted to Riello 40 GS burners,
intake and outlet diameters.

MULTIBLOC

Name

Code

X mm

Y mm

W mm

Z mm

MBC 65 DLE

3970569

1/2"

1/2"

307

155

31

122

MBDLE 405

3970530

1/2"

1/2" (*)

321

186

46

120

MBDLE 405

3970500

3/4"

3/4"

371

186

46

120

MBDLE 407

3970531

3/4"

3/4"

371

186

46

120

MBDLE 410

3970532

1"

3/4"

405

221

55

145

(*) With 1/2 - 3/4 reduction nipple supplied.

PRESSURE DROP DIAGRAM

The diagrams indicate the minimum pressure drop of the burners with the various gas trains that
can be combined with them; the values thus calculated represents the minimum required input
pressure to the gas train.
NATURAL GAS

LPG
GS3

G20
12

combustion head + gas train

combustion head

14

10

65

BC

mbar

G25

DL

LPG
12

10
12

combustion head + gas train

combustion head

mbar

GS3

M
8

10

6
4

5
C 6

DL

MB
6

Pressure loss

Pressure loss

0
5

10

15

15

10
11

Gas train

20

Code

MBC 65 DLE

25

20

Terminal strip

30
kcal/h x 1000

35 kW

30

25

10

15

15

10
11

25

20

20

30
kcal/h x 1000

35 kW

30

25

Plug and socket

3970569

With installed plug (if the plug is not necessary, remove it in accordance with gas train instruction manual indication).

NATURAL GAS

LPG
GS5
LE

G25
22

combustion head + gas train

combustion head

65

20

16

12

14
10
12
8

DLE

MB

DLE

MB

40

10

16

14

18

14

LPG
P

combustion head + gas train

combustion head

16

BC

mbar

G20
P

mbar

GS5

40

12

BC

65

DL

10

07
E4
DL 05
B
M
E4
DL
MB

6
4
4
2

Pressure loss

Pressure loss

2
0

0
10

15,5

18

Gas train

30

20

20

50
kcal/h x 1000

40

40

30

50

Terminal
strip

0
10

15,5

60 kW
58

18

Code

Output
kW

MBC 65 DLE

3970569

MBDLE 405

3970530

MBDLE 407

3970531

20

30

20

30

Plug and
socket

With installed plug (if the plug is not necessary, remove it in accordance with gas train instruction manual indication).

50
kcal/h x 1000

40

40

50

60 kW
58

NATURAL GAS

LPG
GS10
20

combustion head + gas train

combustion head

14

mbar

G25

G20
16

16

12

0
E4

DL

MB

10

E
DL

410
DLE

14

40

MB

12
10
8

LPG
16

14

18

05

E4

combustion head + gas train

combustion head

mbar

GS10

L
BD

12

LE

D
MB
10

DLE

40

41

MB
8

6
4

Pressure loss

Pressure loss

4
2
0

0
37 40

45

50

55

60

60

50

65

70

70

75

80

90

80

85

90

42

Gas train

95 100
kcal/h x 1000

110

100

Terminal
strip

37 40

50

kW
116

Code

Output
kW

MBDLE 405

3970500

80 (*)

MBDLE 407

3970531

MBDLE 410

3970532

45

50

55

60

60

65

70

70

75

80

90

80

85

90

95 100
kcal/h x 1000

110

100

42

kW
116

Plug and
socket

(*) With natural gas.

With installed plug (if the plug is not necessary, remove it in accordance with gas train instruction manual indication).

NATURAL GAS

LPG
G25
45
40

30

combustion head + gas train

combustion head

mbar

GS20

G20
35

35
25
30
20

LE

D
MB

15

40

25

10

4
LE

20

MB

15

LPG
35

30

combustion head + gas train

combustion head

mbar

GS20

10

25

20

DLE

MB
15

DLE

MB

40

410

10

Pressure loss

Pressure loss

10
5
0

0
70

100

80

100

120

120

140

140

160

160

180

MBDLE 407

Code

Output
kW

3970531

180 (*)

180
200
kcal/h x 1000

200

81

Gas train

Terminal
strip

220

70

kW
232

100

80

100

120

120

140

140

160

160

180

81

Gas train

Plug and
socket

MBDLE 410

Code

Terminal
strip

3970532

180
200
kcal/h x 1000

200

220

kW
232

Plug and
socket

(*) With natural gas.

With installed plug (if the plug is not necessary, remove it in accordance with gas train instruction manual indication).

note For pressure levels different from those indicated above, please contact Riello Burners Technical Office.

In LPG plants, Multibloc gas trains do not operate below 0C.

They are only suitable for gaseous LPG (liquid hydrocarbons
destroy the seal materials).

SELECTING THE FUEL SUPPLY LINES

The following diagram enables pressure drop in a pre-existing gas line to be calculated and to select the
correct gas train.
The diagram can also be used to select a new gas line when fuel output and pipe length are known. The
pipe diameter is selected on the basis of the desired pressure drop. The diagram uses methane gas as
reference; if another gas is used, conversion coefficient and a simple formula (on the diagram) transform
the gas output to a methane equivalent (refer to figure A). Please note that the gas train dimensions must
take into account the back pressure of the combustion chamber during operations.
Control of the pressure drop in an existing gas line or selecting a new gas supply line.
The methane output equivalent is determined by the formula fig. A on the diagram and the conversion
coefficient.
Once the equivalent output has been determined on the delivery scale ( V ), shown at the top of the
diagram, move vertically downwards until you cross the line that represents the pipe diameter; at this
point, move horizontally to the left until you meet the line that represents the pipe length.
Once this point is established you can verify, by moving vertically downwards, the pipe pressure drop
of on the botton scale below (mbar).
By subtracting this value from the pressure measured on the gas meter, the correct pressure value will
be found for the choice of gas train.
- gas used
- gas output
- pressure at the gas meter
- gas line length
- conversion coefficient

Example:

- equivalent methane output V =

G25
9.51 mc/h
20 mbar
15 m
0.62 (see figure A)

9.51
0.62

= 15.34 mc/h

- once the value of 15.34 has been identified on the output scale ( V ), moving vertically downwards you
cross the line that represents 1" 1/4 (the chosen diameter for the piping);
- from this point, move horizontally to the left until you meet the line that represents the length of 15 m
of the piping;
- move vertically downwards to determine a value of 1.4 mbar in the pressure drop botton scale;
- subtract the determined pressure drop from the meter pressure, the correct pressure level will be found
for the choice of gas train;
- correct pressure = ( 20-1.4 ) = 18.6 mbar

30
22
15
12
9
6

45 61 76 95 122 152
1

10

20

15,34

5 6 7 8 10

30 40 50 60

20

80 100

200

400

600 800 1000

EL

6"

PIP

EN

GT

4"

H(

m)

1/
4

1/

1
- G20
0,62 - G25
1,18 - G31

Figure A
0,1

0,2

PIPE DIAMETER
0,3

0,4 0,5 0,6 0,7 0,8 1

1,4

PRESSURE DROP (mbar)

1"

3/

1/

1"

3"

2
1/
2"
2"

1"

V = Gas output Nmc/h

VENTILATION
The different ventilation circuits always ensure low noise levels
with high performance of pressure and air delivery, inspite of their
compact size.
The burners are fitted with an adjustable air pressure switch,
conforming to EN 676 standards.

Air suction

Air pressure switch

COMBUSTION HEAD

The combustion head in Riello 40 GS burners is the result of an

innovative design, which allows combustion with low polluting
emissions, while being easy to adapt to all the various types of
boilers and combustion chambers.
Simple adjustment allows
the internal geometry of
the combustion head to
be adapted to the burner
output.

Combustion head

Flange

Dimensions of the flame

L ma

L min

D max

0,5

D min
0

0
0

100

200

400

300

Burner output (kW)

500

Flame diameter (m)

Flame length (m)

Example:
Burner thermal output = 350 kW;
L flame (m) = 1,2 m (medium value);
D flame (m) = 0,6 m (medium value)

ADJUSTMENT

BURNER OPERATION MODE

All these models are one stage operation.

Checked Variable

One stage operation

C
bar

Output

time
ON

ON

OFF

OFF
time

Air damper partially open (GS3, GS5)

Air damper partially open (GS10, GS20)

Air damper completely open (GS10, GS20)

The GS3 and GS5 models are fitted with the new MG 557 microprocessor control panel.
For helping the commissioning and maintenance work, there are two main elements:
Switch

The lock-out reset button is the central operating element for resetting the burner control
and for activating / deactivating the diagnostic functions.
The multi-color LED is the central indication element for visual diagnosis and interface
diagnosis.

Both elements are located under the transparent cover of lock-out reset button, as showed below.

Switch

There are two diagnostic choices, for indication of operation and diagnosis of fault cause:
- visual diagnosis:

10

- interface diagnosis:
by the interface adapter and a
PC with dedicated software.
COMPUTER
INTERFACE ADAPTER

Indication of operation:
Color code table
Operation status

Color code

Stand-by
Pre-purging
Ignition phase
Flame OK
Post purge
Undervoltage, built-in fuse
Fault, alarm
Flame simulation

Led off

In normal operation, the various

status are indicated in the form
of colour codes according to the
table below.

Green
Green
Green
Green
Led off
Red
Led off

Diagnosis of fault causes:

After lock-out has occurred, the red signal lamp is steady on. In this status, the visual fault diagnosis
according to the error code table can be activated by pressing the lock-out reset button for > 3 seconds.
The interface diagnosis (with adapter) can be activated by pressing again the lock-out button for > 3
seconds.

Example of flashes sequence:

Press reset for 3 s

LED off
RED LED illuminated
LED flashes

Interval 2 s

Error code table

Signal

2 flashes

3 flashes

4 flashes
6 flashes

7 flashes

Probable cause

The flame does not stabilise at the end of the safety time:
- faulty ionisation probe
- faulty or soiled gas valves
- neutral/phase exchange
- faulty ignition transformer
- poor burner regulation (insufficient gas)
Min. air pressure switch does not close or is already closed before the limit
thermostat closed:
- air pressure switch faulty
- air pressure switch incorrectly regulated
Presence of flame:
- in stand-by position after heat demand
- during pre-purging
Loss air pressure:
- during pre-purging
- during safety time or operations
Loss of flame 4 times during operations after 3 attempts of re-cycle:
- poor burner regulation (insufficient gas)
- faulty or soiled gas valves
- short circuit between ionisation probe and earth
- faulty ionisation probe

11

The GS10 and GS20 models are fitted with the new microprocessor control panel RMG 88.620A2 for
the supervision during intermittent operation.
For helping the commissioning and maintenance work, there are two main elements:
Switch

The lock-out reset button is the central operating element for resetting the burner control
and for activating / deactivating the diagnostic functions.
The multi-color LED is the central indication element for visual diagnosis and interface
diagnosis.

Both elements are located under the transparent cover of lock-out reset button, as showed below.

Switch

There are two diagnostic choices, for indication of operation and diagnosis of fault cause:
- visual diagnosis :

- interface diagnosis :

COMPUTER
INTERFACE ADAPTER
or
FLUE GAS
ANALYSER

12

by the interface adapter and

a PC with dedicated software
or by a predisposed flue gas
analyzer (see paragraph
accessories).

Indication of operation :
In normal operation, the various status are
indicated in the form of colour codes according
to the table below.
The interface diagnosis (with adapter) can be
activated by pressing the lock-out button for
> 3 seconds.

Color code table

Operation status

Color code table

Stand-by
Pre-purging
Ignition phase
Flame OK
Poor flame
Undervoltage, built-in fuse
Fault, alarm
Extraneous light
LED off

Diagnosis of fault causes :

After lock-out has occurred, the red signal lamp is steady on. In this status, the visual fault diagnosis
according to the error code table can be activated by pressing the lock-out reset button for > 3 seconds.
The interface diagnosis (with adapter) can be activated by pressing again the lock-out button for > 3
seconds.
The flashes of red LED are a signal with this sequence :

(e.g. signal with n 3 flashes faulty air pressure monitor)

LED off
3 sec.

3 sec.

3 sec.

Error code table

Possible cause of fault

Flash code

No establishment of flame at the end of safety time : - faulty or soiled fuel valves
- faulty or soiled flame detector
- poor adjustment of burner, no fuel
- faulty ignition equipment

2 flashes

3 flashes

Faulty air pressure monitor

4 flashes

Simulation of flame on burner start up

Loss of flame during operation : - faulty or soiled fuel valves
- faulty or soiled flame detector
- poor adjustment of burner

7 flashes

Wiring error or internal fault

10 flashes

13

START UP CYCLE
GS3 - GS5
Normal

TL
AD
M
I
V
SO

Lock-out due to a flame or flame simulation detected during pre-purging

Lock-out due to ignition failure

P
M

Lock-out

04 s

40 s

4s

3 s for GS5
5 s for GS3

3 s for GS5
5 s for GS3

40 s

8s

Time (s)

Lock-out

04 s

4s

40 s = pre-purging time

Time (s)

Time (s)

Correct operation for GS3 and GS5 models

0s
The burner begins the ignition cycle
0s-4s
The control box waits still after the heat request
4s-8s
Electrical damper time to reach the opening position
8s-48s Pre-purging time with start of the fan motor
48s-53s GS3 safety time as total ignition time
48s-51s GS5 safety time as total ignition time
Lock-out due to ignition failure
If the flame does not light for 4 times within the safety limit (3s for GS5, 5s for GS3) the burner
locks-out.
GS10 - GS20
Normal

Lock-out due to ignition failure

TR
M
Ignition
transformer

Lock-out

max. 2s

max. 2s

40s

40s

3s

Time (s)

Time (s)

Correct operation for GS10 and GS20 models

0s
The burner begins the ignition cycle
0s-2s Safety time
2s-42s Pre-purge with the air damper open
42s
Ignition
Lock-out due to ignition failure
If the flame does not light within the safety limit (3s) the burner locks-out.
When flame-failure occurs during working, shut down takes place within one second.

14

WIRING DIAGRAMS

Electrical connections must be made by qualified and skilled personnel

in conformity with the local regulations in force.
All the models are fitted with 7 and 6 pole sockets.

Control box fitted with an ignition transformer

in GS3 and GS5 models

In GS10 and GS20 models the control box is

separated from the ignition transformer

ONE STAGE OPERATION

GS3 - GS5 - GS10 - GS20
Gas train electrical wiring
3 2 1 N

Ph

Burner electrical wiring

B4 S3 T2 T1 N

XP6
X6

XP7
X7

h1
1 2 3

XP6
XP7
X6
X7
B4
h1
PG

- 6 pole socket
- 7 pole socket
- 6 pin plug
- 7 pin plug
- Working signal
- Hour counter
- Minimum gas pressure
switch
SB - Remote lock-out signal
(230V - 0,5A max.)
T6A - Fuse
TL - Limit thermostat
TS - Safety thermostat
V10 - Safety valve
V11 - Adjustment valve

TS

SB

B4

TL
P

3 2 1
V11

L1

T6A

PG

V10

N
230V

L
50Hz

Electrical wiring with gas leak control device (DUNGS VPS 504)
Gas train electrical wiring
3 2 1 N

Burner electrical wiring

Ph

VPS

B4 S3 T2 T1 N

L1

X7

X6

T8
T7
T6
B5
N

h1

B4

TS

SB

TL
P

T6A

L1

1 2 3
N
3 2 1
V11

V10

230V
PG
P

15

L
50Hz

XP6
XP7
X6
X7
B4
h1
PG

- 6 pole socket
- 7 pole socket
- 6 pin plug
- 7 pin plug
- Working signal
- Hour counter
- Minimum gas pressure
switch
S3 - Remote lock-out signal
(230V - 0,5A max.)
T6A - Fuse
TL - Limit thermostat
TS - Safety thermostat
V10 - Safety valve
V11 - Adjustment valve

GS10 - GS20

Terminal strip

L N S3

T1 T2 T6

T8 P1 P2

V11V12 N

TS
P

S3

3 2 1

PG

- Minimum gas pressure

switch
S3 - Remote lock-out signal
(220V - 0,5A max.)
T6A - Fuse
TL - Limit thermostat
TS - Safety thermostat
V10 - Safety valve
V11 - Adjustment valve

TL

T6A

3 2 1
V10

V11

PG
P

L N

220V ~ 60Hz

Electrical wiring with gas leak control device (DUNGS VPS 504)

P1 P2

N
T8
T7
T6
B5
N

VPS
PG

- Minimum gas pressure

switch
S3 - Remote lock-out signal
(220V - 0,5A max.)
TL - Limit thermostat
TS - Safety thermostat
V10 - Safety valve
V11 - Adjustment valve

3 2 1
L1
PG
P

The following table shows the supply

lead sections and types of fuse to be
used.

Model

F
L

A
mm2

F = Fuse

16

GS3

GS5

GS10

GS20

230V

230V

230V

230V

T6
1

T6
1

T6
1

T6
1

L = Lead section

EMISSIONS

mg/kWh

The emission data have been measured in the various models

at maximum output, in conformity with EN 676 standard.

NO2 EMISSIONS

120
115
110
105
100
95
90
85
80

mg/kWh

GS3

GS5

GS10

GS20

CO EMISSIONS

50
40
30
20
10
0

dB(A)

GS3

GS5

GS10

GS20

NOISE EMISSIONS (sound pressure)

80

60

40
20

0
GS3

GS5

GS10

Special attention has been

paid to noise reduction.
All models are fitted with
sound-proofing material
inside the cover.

17

GS20

OVERALL DIMENSIONS (mm)

These models are distinguished by their reduced size, in

relation to the outputs achieved, which means they can be
fitted to any boiler actually on the market.

BURNER
F

H
D

Reduction nipple **

Rp 1/2 - Rp 3/8

Model
GS3
GS5
GS10
GS20

292 166
306 170
341 188,5
387 212

215
233
262
298

230
295
346
389

100
100
110
120

91
91
105
125

165 Rp 3/8*
180 Rp 1/2
204 Rp 3/4
230 Rp 3/4

37
48
61
67

132
138
142
152

25
28
33
33

C1

* With reduction nipple

** Standard equipment on R40 GS3

BURNER-BOILER MOUNTING FLANGE

GS3 - GS5 - GS10

GS20
F
Q

Model

F
R

Q
C

B1

B2

140 130 170

140 130 170
160 130 185
170
170

45 10
45 10
45 11
90 11

A1

-B

A2

A2

-B

C1

A1

GS3
GS5
GS10
GS20 155 200 155 200

PACKAGING

Z
Y
X

18

Model

kg

GS3
GS5
GS10
GS20

365
435
473
525

325
345
413
453

300
315
320
365

12
12
27
22

INSTALLATION DESCRIPTION
Installation, start up and maintenance must be carried out by
qualified and skilled personnel.
The burner is set in factory on standard calibration (minimum
output), if necessary adjustments can be made on the basis of
the maximum output of the boiler.
All operations must be performed as described in the technical
handbook supplied with the burner.

BURNER SETTING
The air damper position can be easily adjusted removing
the burner cover.

Head setting is easy and aided by a graduated scale, a

test point allows reading the air pressure in the
combustion head.

Riello 40 GS burners are fitted with an air pressure

switch which, in accordance with EN 676 standards,
can be adjusted by the installer using a graduated
selector, on the basis of the effective working conditions.

MAINTENANCE
Maintenance is easily solved because the combustion
head can be disassemblied without having to remove
the burner from the boiler.

19

BURNER ACCESSORIES

Remote reset control kit for the MG 557/3/5 control box

The MG 557 control box can be remotely released using an electric
command kit.
This kit must be installed in conformity with the local authority.
Remote reset control kit for the MG 557/3/5 control box
Burner

Kit code

GS3 - GS5

3002750

Extended head kit

Standard head burners can be transformed into extended head versions by using the special kit.
Below the KITS available for the various burners are listed, showing the original and the extended
lengths.
Extended head kit
Burner

GS3 - GS5
GS10
GS20

Standard
head length
(mm)

Extended
head length
(mm)

Kit code

100
110
120

125
170
280

3000820
3000864
3000873

End cone with turbulator disk

End cone with turbulator disk
Burner

Projection

Kit code

GS5
GS10
GS20

+15
+18
+23

3000916
3000918
3000919

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on the burner, as
shown in the following table:
LPG kit
Burner

Kit code for

standard head

Kit code for

extended head

GS3
GS5
GS10
GS20

3000881
3000882
3000884
3000886

3000881
3000882
3000884
3000886

20

Town gas kit

Town gas kit
Burner

Kit code

GS3
GS5
GS10
GS20

3000888
3000889
3000891
3000893

PC interface kit
To connect the flame control panel to a personal computer for the transmission of operation, fault
signals and detailed service information, an interface adapter with PC software are available.
PC interface kit
Burner

Kit code

GS3 - GS5
GS10 - GS20

3002731
3002719

Ground fault interrupter kit

A Ground fault interrupter kit is available as a safety device in case of electrical system fault. It is
supplied with burners pin plug.
Ground fault interrupter kit
Burner

Kit code

GS3 - GS5 - GS10 - GS20

3001180

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).
7-pin plug kit
Burner

Kit code

All models

3000945

Continuous ventilation kit for RMG control box

If the burner requires continuous ventilation in the stages without flame, a special kit is available as
given in the following table.
Continuous ventilation kit for RMG control box
Burner

Kit code

GS10 - GS20

3010094

21

GAS TRAIN ACCESSORIES

Seal control kit

To test the valve seals on the gas train, (except for the model with Multibloc MBC 65 DLE) a special
"seal control kit" is available.
Seal control kit
Burner

Gas train

Kit code

GS5
GS10
GS20

MBDLE 405 - 407

MBDLE 405 - 407 - 410
MBDLE 407 - 410

3010123
3010123
3010123

BALANCED FLUE VERSION

The R40 series balanced flue gas burner has been specifically
designed to meet the increasing trend towards the use of balanced
flue, otherwise known as room sealed appliances, which avoid the
necessity of having a chimney to discharge the products of
combustion.
Balanced flue products are completely sealed from the environment
in which they are installed, drawing air for combustion directly from
the outside, thereby ensuring no unwelcome smells from the
combustion.
As a result of the burner components being completely enclosed
this provides an additional benefit of low sound levels.
This version is available for GS3 and GS5 only.

Overall dimensions (mm)

96

288

308

91
249

22

Riello 40 GS Balanced Flue version

SPECIFICATION

A special index guides your choice of boiler from the

various models available in the GS series.
Below is a clear and detailed specification description
of the product.

DESIGNATION OF SERIES

Series:

Fuel :

Natural gas

Size

Electrical supply to the system :

1/230/50

AVAILABLE BURNER MODELS

GS3
GS5
GS10
GS20

1/230/50
1/230/50
1/230/50
1/230/50

GS5
GS10
GS20

1/220/60
1/220/60
1/220/60

23

1/230/50
1/220/60

1/230V/50Hz
1/220V/60Hz

PRODUCT SPECIFICATION

Burner
Monoblock, gas burners, completely automatic, with one stage settings fitted with:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper, completely closed in stand by, with adjustment inside the cover
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case
of insufficient combustible air
- Microprocessor-based flame control panel MG 557 (with diagnostic, remote reset, continuous purge
integrated, recycle, post-purge)
- IP X0D electric protection level.

Gas train
Fuel supply line in the Multibloc configuration, fitted with:
- Filter
- Pressure stabiliser
- Minimum gas pressure switch
- Safety valve
- Single stage working valve with ignition gas output regulator.
Approval:
- EN 676 standard.
Conforming to:
- 90/396/EEC (gas)
- 73/23/EEC (low voltage)
- 89/336/EEC (electromagnetic compatibility)
- 92/42/EEC (efficiency)
- 98/37/EEC (machines).
Standard equipment:

- Flange insulation screen

- Screws and nuts for fixing the flange to the boiler
- 7-pole socket
- Hinge
- Reduction nipple Rp 1/2 - Rp 3/8 (for R40 GS3 only)
- Grommet
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.
Available accessories to be ordered separately:
- Remote reset control kit for the MG 557 control box
- Extended head kit
- End cone with turbulator disk
- LPG kit
- Town gas kit
- PC interface kit
- Ground fault interrupter kit
- 7-pin plug kit
- Continuous ventilation kit for RMG control box
- Seal control kit
24

25

26

27

RIELLO S.p.A.

ISO 9001 Cert. n. 0061

- Via Ing. Pilade Riello, 5 - 37045 Legnago (VR) Italy

Tel. ++39.0442630111 - Fax ++39.044221980
Internet: http://www.rielloburners.com - E-mail: info@rielloburners.com
Since the Company is constantly engaged in the production improvement, the aesthetic and
dimensional features, the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A.
Unless authorised, this information shall not be divulged, nor duplicated in whole or in part.