Anda di halaman 1dari 27

CAIRN INDIA LIMITED

RGT UPGRADATION PROJECT R230

Cairn Document Number: R230TEC-RFG-PM-LSP-3001

MANDATORY SPARES LIST

A2

11.07.14

ISSUED FOR REVIEW

CJP

AND

DEK

Rev

Date

Purpose of Issue

Prepared
by

Checked by

Approved By

Cairn Document
Number:
RGT UPGRADATION PROJECT (RGT) R230

R230TEC-RFG-PMLSP-3001

Revision

CONTENTS

TABLE OF CONTENTS

Sl. No.

Title

1.

Mechanical Static Equipment

2.

Mechanical Rotary Equipment

3.

Mechanical Package

4.

Piping

5.

Instrumentation & Telecom

6.

Electrical

7.

HSE

8.

Tools and Tackles

A2

Cairn Document
Number:
RGT UPGRADATION PROJECT (RGT) R230

R230TEC-RFG-PMLSP-3001

Revision

The Project Spares have been divided into three major Categories:
1. Mandatory Spares
2. Start up and Commissioning Spares
3. Operation Spares
Procurement Philosophy :
Mandatory Spares : The below list mentions the minimum mandatory spares that shall be
supplied along with the individual equipment. These are the minimum spares required for the
project.
Start Up & Commissioning Spares : These spares shall be included in the EPC Contractor
scope. The list of commissioning spares as required shall be furnished by the EPC Contactor
on award of the job; however the price of it shall be included in the lumpsum offer. Start up
and Commissioning spare as required are to be provided by the Contractor. The unutilized
spares shall be the property of the owner.
Operation Spares : The vendor shall recommend in a list of spares for 5 years of operation;
EPC contractor submit the list of these spares as recommended by the vendor along with the
unit rate with a validity of 2 years from the date of Purchase order by EPC contractor on the
vendor. These spares shall be procured by CIL themselves; however the listing of Operation
Spares is a must requirement along with the other list of mandatory spares during
engineering.

1. MECHANICAL STATIC EQUIPMENT:


1.1. Pressure Vessels
Sr No

Part Description

Quantity Required

10% (minimum two in each size)


Bolting for each nozzle with blind
/ companion Flange and for each pad of installed fasteners.
nozzle

Gaskets for each nozzle with blind /


Companion flange for each pad
nozzle

Two sets for each installed gasket.

Bolting for internal flanges of each


size / type

One set of each size of each nozzle

A2

Cairn Document
Number:
RGT UPGRADATION PROJECT (RGT) R230

R230TEC-RFG-PMLSP-3001

Revision

Sr No

Part Description

Quantity Required

Gasket for each internal flange of


each size / type

Two sets for each installed gaskets

Sight / light glasses assembly


complete with bolting and gasket

4 sets for each installed glass

Bolts, nuts, clamps, spares for


demister of each size / type

10% (minimum two in each size)


of installed fasteners.

1.2. Tubular Exchangers

Sr No

Part Description

Quantity Required

Gaskets for each nozzle with blind/


companion flange and for each pad
nozzle

2 sets

Bolting for each nozzle with blind/


companion flange and for each pad
nozzle

10% (Min 2 of each size)

Lamiflex sealing strips

100%

Bolting for Channel cover flange

10% (Min 2 of each size)

Gasket for Channel cover flange

10% (Min 2 of each size)

1.3. Air Coolers

Sr No

Part Description

Quantity Required

Gasket for header cover and nozzles 400%


with blind flange

Gaskets for plugs

200%

Plugs

20%

Belts

100%

A2

Cairn Document
Number:
RGT UPGRADATION PROJECT (RGT) R230

R230TEC-RFG-PMLSP-3001

Revision

Sr No

Part Description

A2

Quantity Required

Bolts and nuts for all nozzle with


BF & Cover plate

20%

Diaphragm Actuator with positioner


for each type of auto variable pitch
fan (for Moore fan) (Alternatively
vendor recommended spares for his
type of auto variable pitch fans for
make other than Moore).

One set

Blade for each size / type of fan

One set (one set is total number of blades


in one fan)

Set of pulleys (fan & motor )

a. 1 set for each type of fan / motor set


not exceeding two in number.
b. 2 Sets for each type of fan / motor set
numbering three and more.
a. 4 for each type of fan upto and
including two in number
b. 8 for each type of fan exceeding two
in numbers but upto and including
six in number
c. 12 for fans above six in number

Fan clevis bolts

10

Fan Bearing set (top + bottom = 1


set)

a. 2 for fans uptp including two in number


b. 3 for fans exceeding two in numbers
but upto and including six in numbers.
c. 5 for fans above six in numbers.

11

Motor Bearings

a. 2 for quantity upto including two in


number
b. 3 for fans exceeding two in numbers
but upto and including six in numbers.
c. 5 for fans above six in numbers.

Cairn Document
Number:
RGT UPGRADATION PROJECT (RGT) R230

R230TEC-RFG-PMLSP-3001

Revision

1.4. Degassing Boot Internals

Sr No

Part Description

Quantity Required

Bolts / Nuts of each size type

10% of total for each size (minimum 10


nos of each size / type)

Clamp assemblies

10% of total for each type and size


(minimum 10 nos of each size)

Gaskets or tapes

100% of each type and size

U-Clamps

10% of each type and size or 10 nos


whichever is minimum

1.5 Tanks-

Sr No

Quantity Required
10% (Minimum 2 of each size)

Part Description
Bolting for each nozzle with blind/
companion flange and for each pad
nozzle

2 sets

Gaskets for each nozzle with blind/


companion flange and for each pad
nozzle

Bolting for internal flanges

10% (Minimum 2 of each size)

Gasket for each internal flange

2 sets

Sight/light glasses assembly


complete with bolting and gasket

4 sets

2. MECHANICAL ROTARY:
Sno.

Description

PUMPS:

Quantity Required

A2

Cairn Document
Number:
RGT UPGRADATION PROJECT (RGT) R230

R230TEC-RFG-PMLSP-3001

Revision

1.1

Centrifugal Pumps (Process Service)

a. One set of complete replaceable inner


case element consisting of all rotating
and stationary hydraulic elements
(diffuser or volutes etc.) (Only for multistage centrifugal barrel type pumps)

b. One set of dynamically balanced


complete rotor assembly including
balancing drum. (Only for multi-stage
centrifugal axial split type pumps)
c. One set of mechanical seal in case of
process service centrifugal pumps

d. One Lube oil filter cartridge

1.2

Positive Displacement Pumps (Rotary)

COMPRESSORS
BLOWERS

2.1

Centrifugal Compressors

1 set of mechanical seals

FANS &

1 set of dynamically balanced rotor


+ 1 set of dry gas seals
+ 1 set of bearings
+ 1 set of couplings
+ 1 Lube oil filter cartridge

2.2

Centrifugal Fans

1 Rotor with bearings

2.3

Induced Draft / Forced Draft Fans

1 set of dynamically balanced rotor with


bearings

A2

Cairn Document
Number:
RGT UPGRADATION PROJECT (RGT) R230

R230TEC-RFG-PMLSP-3001

Revision

Sno.

Description

2.4

Packaged

Quantity Required
Integrally

Geared

Centrifugal Air
Compressors
2.5
2.6

A2

1 set seals + 1 set bearings+ 1 set of


couplings + 1 Lube oil filter cartridge +
1 Suction air filter element

Reciprocating Compressors

1 Lube oil filter cartridge

(Utility & Instrument Air Service)

1 Suction air filter element .

Reciprocating Compressors (Process

1 set of cylinder valves

Service)

1 set of LO filters
1 set of packing rings
1 set of valve gasket

2.7

Positive

Displacement

Compressors

(Rotary)

1 set of dynamically balanced


Rotor + 1 set of timing gear +
1set of shaft seals + 1 set of bearings
+ 1 set of couplings

MECHANICAL
GEAR BOXES

DRIVERS

3.1

Special Purpose Gear Box

1 set of dynamically balanced rotor + 1


set of bearings

3.2

General Purpose Gear Box

NIL

3.3

Special Purpose Coupling

1 SET OF Coupling Shim membranes

Oil mist lubrication system

1 set of filter cartridge


1 set of gaskets

3. MECHANICAL PACKAGE:
SR.NO.

DESCRIPTION

Quantity Required

FEED FILTER /CARTRIDGE FILTER /


COALESCER/STRAINER
1

Sets of Filtering Element

100%

Gaskets

100%

Nuts and Bolts

10%

Cairn Document
Number:
RGT UPGRADATION PROJECT (RGT) R230

R230TEC-RFG-PMLSP-3001

Revision

A2

EJECTOR / EDUCTOR
1

Gaskets

400% of each

flanged joint

Nuts and Bolts

20% But not less than 4 studs with 8


nuts for each fanged joint

Steam Nozzle

100%

SILENCER
Gaskets

100%

Nuts and Bolt

20%

ELECTRIC HOIST
1

Brake Liner (LT,CT,Hoist)

200%

Bearing

200%

3
4

Oil seals and Gaskets


Electrical spare

200%
refer individual electrical item spare
part list

STATIC MIXER
1

Gaskets

100%

Nuts and Bolts

20%

4. PIPING:
4.1Spares to be left after commissioning of the plant shall be as given in the following
table :
Sr.no. Part Description

Size Range

* Quantity Required (% of as built)

to 36

2 ( Min. one pipe length of 6 meters)


see note -2

Pipes and Fittings

Cairn Document
Number:
RGT UPGRADATION PROJECT (RGT) R230

R230TEC-RFG-PMLSP-3001

Revision

A2

Sr.no. Part Description

Size Range

* Quantity Required (% of as built)

Pipes and Fittings

Above 36

Nil

Valve and Flanges

1/2 to 8

2(Min. 2 Valves of each specifications)

Valve and Flanges

10 and above

Nil

Bolts, Nuts

All sizes

10

Gaskets

All sizes

10 (Min. 4 Nos.)

Traps

All sizes

Expansion Bellows

All sizes

2(Min. 1 No. for Line Traps only, No


process Traps.)
100

Notes:
1. % of quantity required to be left as mandatory spares is for each and every item /
size / material consumed other than normal carbon steel (Like AS , SS , NACE
,HIC,IBR,DSS,GRP ) in as built including piping used in various vendor supplied
packages. i.e all the items created in plant summary shall be individually considered
to calculate spares requirement as per the criteria tabulated above. No substitution
is allowed.
2. As a minimum one piece (one pipe length) per item shall be supplied. No
substitution in size, schedule, rating and material is allowed.
3. No spare quantity is required for process traps and motor operated valves.
4. As a minimum one set of bolt/nuts to be supplied for each material, diameter and
length.
5. For rating 900# and above and sizes 10 and above, minimum one valve surplus
shall be supplied for each piping class and for each sze, rating, material.
6. For 8 and 900# and above, 2% or minimum 1 whichever is higher to be used.

5.

INSTRUMENTATION & TELECOM:

Sr.no
1

Part Description

Quantity Required

FIELD INSTRUMENTS

1.1

Pressure Gauges

1.2

Temperature gauges

1.3

Level Gauges

SMART Transmitter for


Pressure, Flow (DP),Level
(DP)
and Temperature

10% ( Subject to min. of 1) of each type, range,


material of construction and rating, whichever is
higher.
10% ( Subject to min. of 1) of each type /
range of Temperature Gauges, whichever is
higher.
a) For transparent gauges, 10% & of
illuminators with holder and reflector and 50% of
bulbs
b) In case of magnetic type level gauges,
10% of bi-color rollers for each gauge to be
provided in addition to above.
c) 30% subject to min one number of glass of
each type, size along with pair of Gaskets(
Cushion & Wet Gasket), whichever is higher.
d) 20% subject to minimum one number of
Gaskets for Gauge Cocks/Valves Bonnet/
Packing
10% (subject to min of 1) of each type, range ,
make and material of construction, whichever is
higher

1.5

3Way manifold

10% (subject to min of 1) of each type, of


Electronics Transmitter card & LCD display,
gasket, O-rings etc.
10% (subject to minimum of 1) each size and
material to construction; whichever is higher.

1.6

Ultrasonic / Radar
Instrument

a) 1 Pair probe for each flow instrument & 1


probe / antenna for each level instrument

Capacitance / RF type
instruments

b) 1 number electronic card of each type


c) 2 number fuses of all types
10% or minimum one number of each type of
electronic card of each type whichever is higher

1.4

1.7

Sr.no

Part Description

1.8

Temperature Elements

1.9

RTDs

1.10

Skin Type Thermocouple

1.11

Ceramic Thermowell

1.12

1.13

1.14

1.15
1.16

2.0

2.1

Quantity Required
10% (subject to minimum of 1) of each type,
range, length and make of Thermocouple with
Thermowell, whichever is higher. Same
philosophy to be followed for multi point
thermocouples also but without thermowells.
10% (subject to min of 1) of each length of RTD
with Thermowell, whichever is higher
10% (subject to minimum of 1) of each length &
type of skin thermocouple, whichever is higher.

1 no. for each Tag


10% (subject to min of 1) of each type, range,
make and material of construction, whichever is
Temperature transmitters
higher.
10% or minimum one no. float & set of Packing
for each type, size, rating and material, whichever
Variable Area Flowmeter
is higher
(Rotameters)
a) One set of gasket and Packing for each type
and Size
Vortex Flow Meter
b) 10% or minimum one number of each type of
electronic cards whichever is higher
a) Electrode - 10% or minimum 2 nos
b) PCB -10% or minimum 1 no.
PH & conductivity transmitter c) Power PCB -10% or Minimum 2 nos.
d) PH preamplifier card - 10% or minimum 2
nos.
Nucleonic Level instruments 10% or minimum 2 nos. of Electronic Block
with HART signal output
without photomultiplier tube
with software
with HART signal output (not intrinsically safe)
IN-LINE INSTRUMENTS

Control Valves

a) 10% or min 2 nos. of each type, size rating


of Trim set consisting of seat, seat ring / seal ring,
plug with stem, cage (whichever applicable),
packing material

Sr.no

Part Description

Quantity Required
b) 10% (subject to minimum of 1) of
Positioners (smart or pneumatic) with links of
each type and make, whichever is higher
c) 15% (subject to minimum of 1) of Diaphragm,
Actuator spring of each type/ range,
whichever is higher
d) 10% (subject to min of 1 ) of air filter
regulators of each make, whichever is higher
e) 10% (subject to minimum of 1) of Bonnet
gaskets/ gland packings, piston O-rings,
bearing & liner (of valve)
f) 10% (subject to minimum of 1) of any special
accessories provided along with the control valve
like boosters position transmitters (whichever
applicable), proximity switches, I/P converters etc
whichever is higher.

2.2

Shutdown valve and ONOFF Valve

2.3

Pressure Relief Valves

2.4

Pressure control Valve

a) 10% (subject to min 1) of air filter regulators,


whichever is higher
b) Seal kit consisting of O rings, gaskets, etc.
against each valve.
c) 10% (subject to min of 1) of proximity
switches, whichever is higher
d) 10% (subject to min of1) of solenoid valves
of each types. Whichever is higher
e) 10% of seal kit consisting of Plunger
assembly, Coil, O-ring shall be provided for
solenoid valves
f) 10%(subject to minimum of 1) of accessories
like quick exhaust fuses, whichever is higher
Disc - 10% of total quantity of identical pressure
relief valves or minimum one number
whichever is higher
Expansion Bellow - 10% of total quantity of
identical pressure relief valves or minimum one
number whichever is higher
Spring - 10% of total quantity of identical
pressure relief valves or minimum one number
whichever is higher
Gasket set - 10% of total quantity of identical
pressure relief valves or minimum one number
whichever is higher
a) Repair kit consisting of (orifice, plug, spring,
gasket,
diaphragm, o-ring for each valve)

Sr.no

Part Description
(Self Actuating Valve)

2.5

PRDS &
De-super heater unit

Quantity Required
b) 20% or minimum 2 nos. of each type /size,
rating etc. of Trim set consisting of seat, seat
ring/seal ring, plug with stem, cage (wherever
applicable), packing material for each valve to
be provided as spare.
Same as those of Control Valves and Shut
Down valves and additionally
a) Gaskets for actuator per unit
b) Gaskets for valve and connections per unit (if
such gaskets are special
and supplied by PRDS/ De-Super heater vendor)

2.6

Breather Valves

2.7

Flame Arresters

c) Spray nozzle per unit


1 Set of seal kit for each valve
One no. of flame arrester element and one set
Gasket for each Type, Size, Rating and material

2.8

Rupture Disc

3 Nos. of Gaskets & 3 Nos. of spare discs for


each Tag

ANALYSER
a) Furnace Assembly -1
b) Thermocouple - 1
c) Sensor board - 1

3.1

3.2

O2 Analyser

HydroCarbon Analyser
(Infrared)

d) Zirconia Oxide Cell -1


e) Each type / rating of Fuses - 1 set
f) Thermistor assembly - 1
g) Ceramic filter - 1
h) Processor card - 1
i)
Any Other card - 1
a) Rings and gasket - 2 set of each type
b) Sensor and Detector - 1 no.
c) Rotameter - 1 no.
d) Pressure Control Valve - 1 no.
e) Fuses - 5 sets
f) Electronic card - 1no.
g) Other Aux. Cards - 1 each
h) Processor card and other electronic 1 no.
each.

Sr.no
3.3

3.4

Part Description
Moisture Analyser

H2S Analyser

Quantity Required
a) Sensor and Detector -1 no.
b) Electronic card - 1no. Each type
c) Fuses - 5 sets
d) Flow indicator & switch - 1no.
a) Cadmium lamp - 2 nos.
b) Cell window -2 nos.
c) Window gasket - 10 nos.
d) Air regulator - 1 no.
e) Seal kit for ball valve - 4nos.
f) Kit-o-ring - 2 sets
g) Seal kit, Air act. - 2 no.
h) Fuse - 5 set each
i) Realy - 1 set each
j) Display Board - 1no. With each analyser
k) Processor Board - 2no.
l) Other Cards - 2each

3.5

Sampling systems

For various instrument types used in sampling


systems, spares philosophy shall be as per this
document.

DCS/PLC system
4
4.1

Each type of Module used


in DCS/ PLC like I/O Cards,
all type of processor cards, all
type of power supply cards,
communication cards,
Interface cards, controller
cards etc. as required for
the existing system
modification

5% of total installed quantity

4.2

Isolators/ Signal Multipliers

5% of total installed quantity of


each type

4.3

Prefabricated cables

10 Set with connecting plugs for each type


of peripherals and I/O hardware

4.4

Relays

5% of total installed quantity of


each type

4.5

Push Buttons, Lamps, Selector


switches, Switches

5% of total installed quantity of


each type

Sr.no

Part Description

Quantity Required

4.6

System Spares

Bus capacity: 40%


Number of Nodes: 30%

4.7

Installed spares

I/O Level: 20%


Marshalling: 20%

4.8

Spare Space

I/O Level: 20%


Marshalling: 20%

4.9

MCBs

5% of total installed quantity of


each type

4.10 System Cabinet Air Filter

100%

4.11 Fuses

100% of each type

5% or 1 module of each type


(processor module, I/O module,
communication module, power supply module
etc.) being used inclusive
of those used in consoles. This shall
include spare modules for hardwired
instruments also.
4.12 A) Modules

10% or minimum 2 nos. of Safety


Barriers, Signal Converters, trip amplifiers etc.
20% or minimum one no. of each type of
Fuses, MCBs, Auxiliary relays
10%or minimum 2 nos. of communication
system components such as hubs, switches,
routers, etc. whichever is higher

4.13 Consumables

5.0

OTHER ITEMS

5.1

Snubber, Syphon, Gauge


Saver, etc.

5.2

Loop powered indicators

5.3
5.4

Solenoid Valves
MCT Block

Consumable spares including Laser printer


cartridges, Paper or any other
consumable items supplied along with the
system required for a minimum of 6
months duration after system acceptance.

10% (subject to minimum of 1) of each


item used, whichever is higher
20% (subject to minimum of 2) of Loop
powered indicators used, whichever is higher
20% or minimum 2 nos. of solenoid valves
of each type used.
10% of each type of MCT Block used.

Sr.no

Part Description

5.5

Instrument Valves/Tube
Fittings
Panel mounted instruments

Cooling fans and filters for


Cabinets and consoles

CCTV

Machine Monitoring
System

Gas detection system

10% subject to minimum one no. for each


type, size whichever is higher
10% or minimum one no. Whichever is higher

5.6

5.7

Quantity Required

10% of each type used


A) Camera Station - 1 no.
B) Camera 1 no.
C) Lens with zoom -1no.
D) Water tank with tube, bracket - 1 no.
E) Receiver and drive - 1 no.
F) Keypad including joy stick - 1 no.
a) 10% or minimum 2 nos. of ech type of
probes (vibration, speed, displacement
etc.) and transducers / proximator / extension
cables
b) Electronic modules / cards : 10 %
or minimum 1 no. of each type, whichever
is higher
Sensors : 20 % or minimum 2 sets of each
type, whichever is higher
Electronic cards / PCB : 10 % or minimum of
1 set of each type used, whichever is higher.

Telephone Exchange
a) All fine cards

20%

b) Processing cards

One set

c) Power supply cards

One set

d) Crone connectors

20%

e) GDTubes (If protection


devices Provided)/Other line
f) Crone Tool

20%
4 Nos

Sr.no
10.0

11.0

Part Description

Quantity Required

Fire Alarm System


a) All cards

One set

b) DGFAP

One No

c) Fuses

One set

d) Break glass

100%

e) Talk back hand

10 nos

f) Hammer

10%

g) Terminal Blocks

10%

Paging System
a) All cards

One set

b) All fuses

One set

c) FLP horn

10% each type

d) FLP call stations

10% each type

e) Power supply unit

One no. each type

f) Switches & indication lamps One set each type

6. ELECTRICAL:
Sr.No

PART DESCRIPTION

Quantity Required

1.0

Generator ( one set of spares for each rating


and type )

One set

a) Generator bushings

One set

b) Current transformer

One set

c) Potential transformer

One set

d) Diodes for exciter

One set

e) Generator relays

One set

Sr.No

2.0

PART DESCRIPTION

Quantity Required

f) Gen. Field breaker.

One set

g) Exciter field breaker

One set

h) Field discharge resistor

One no. type each

i) DVR- all control cards

One set

j) DVR.- CTs

One set

k)DVR- Power supply card

One set

I)DVR - Contactors, relays & control transformers

One set

Power Transformers (one set of spares for


each rating and type)
a) Bushings HV & LV

One set

b) Gasket

One set

c) Buchholz relay

One set

d) Neutral CT

One set

e) Explosion vent diaphragm

Two nos.

F Gauge glass)
3.0

2 Nos of each rating &


type.

33KV switchgear - (one set of spares for each


rating and type )
a) Spare breaker

One

b) Bus insulators

5%

c) CT & PT (all types and ratings)

One set each

d) Closing coils

10%

e) Shunt trip coil

10%

no. for
each rating

Sr.No

PART DESCRIPTION

Quantity Required

f) All protection relays

One set of all types

g) Panel limit switches & interlocking switches

10% each type

h)Panel operating Switches (all types)

One set end

i) Control fuses (all types & ratings)

10 Nos. each rating &


type.
One set each for all
types

j) Male pads

4.0

6.6KV switchgear (one set of spares for each


rating and type)
a) Spare Breaker

One no.
rating

for

each

b) Bus insulators

5%

c) CT & PT (all types & ratings)

One set each

d) Closing Coils

10%

e) Shunt trip coil

10%

f) All protection relays

One set of all types

g) Panel limit switches & interlocking switches

10% each type

h) Panel operating switches (all types)

One set each

I) Control fuses (all types & ratings)


j) Male pads

10 Nos. each rating &


type.
One set each for all
types

k) Vacuum bottles-incomers and bus couplers

3 nos each rating

I) Vacuum bottles- Outgoing feeders

3 nos each rating

m) Breaker limit switches & interlocking switches

10% each type

Sr.No

PART DESCRIPTION

Quantity Required

5.0

415V PCC/PMCC/EPCC switch boards (one


set of spares for each rating and type)
a) ACB(each type & rating)

One no. each

b) Bus insulators

5%

c) CT/PT/Control

transformer

( all types &

One set each

ratings)
d) Closing coils

10%

e) Shunt trip coil

10%

f) All protection relays

One set of all types

g) Panel limit switches & interlocking switches

10% each type

h) Panel operating switches (all types)

One set each

i) Control fuses (all types and ratings)


j) Male pads

10 Nos. each rating &


type.
One set each for all
types

k) Breaker limit switches & interlocking switches

10% each type

I) Control connectors
Five set each for all
types
6.0

415V MCC/ASB/LDB Switch Boards (one set


of spares for each rating and type)
a) Vertical bus bars

5 nos. each type

b) Bus insulators

5%

c) CT

One set each

d) All protective relays/bimetal relays

5 nos. each
type/rating

e) Power fuses
f) Control fuses (all types and ratings)

Five set each type &


rating
10 Nos. each rating &
type

Sr.No

PART DESCRIPTION
g) Power and control connectors
6.6 kV Extension Panel (LHS + RHS)
Closing coil

Shunt trip coil

control fuses(all type & rating )

10 Nos. each rating


& type.
Quantity is per
switchboard.

415 V Extension Panel (LHS + RHS)

7.0.

Closing coil

Shunt trip coil

control fuses(all type & rating )

10 Nos. each rating


& type.

Soft Starter/Variable frequency drives(one set of


spares for each rating and type)
a) Transistors / GTB
b) Control Card
c) Power supply card
d) Relays/Contactors
e) Power & control fuses

8.0

Quantity Required
Five set each for all
types
Quantity is per
switchboard.

One No of each rating &


type.
One No of each type.
One No of each rating &
type.
One set each

f) Man machine interface

20 % or one no
(min) of each rating
One set

g) CT/PT

One set each

h) Cooling fans

One set

i) Limiters & protection devices

One set

Relay I Data concentrator panel / HMI


(One set of spares for each rating/model type)
a) All cards such as input and out put cards,
power supply cards, processor cards etc.

One No of each type.

b) All control fuses

10 Nos. each rating &


type.

Sr.No

PART DESCRIPTION

Quantity Required

9.0

UPS (one set of spares for each rating and


type)
a) Power transistors/IGBT

One set

b) Switching module with static switch

One set

c) Power supply card

One set

d) Operating console card

One set

e) All fuses

10 Nos. each rating &


type.

f) Cooling fans
10.0

DC System (one set of spares for each rating


and type)
a) All fuses
b) All Cards such as input & output cards, power
supply cards, processor cards etc.

13.0

1 no. of each rating &


type.
One No

d) Contactor coil

One No

e) Thyristors

One set

fuse link

12.0

10 nos. of each rating &


type.

c) Load break contactor

f) BLOCKER DIODE

11.0

One set

Two nos.
10 nos. of each rating &
type.

HV induction motors (one set of spares each


rating and type)
a) Bearings

One set

b) Terminal / bushings

One set each

MV induction motors
(one set of spares for each rating and type)
a) Bearing Assembly

One set

b)Terminal / bushings

One set each

c) Bearings

One set

Synchronous motors (one set of spare for each


rating & type)

Fuses
Bearing ( DE & NDE ) (as applicable)
14.0

10 nos of each rating &


type
one each

ECS
Interposing relays (As applicable)

5 Nos. of each type

Power supply & control cards.

1 nos. of each type.

7. HSE:
Sr

Part Description

Quantity Required

No
1.0

Clean agent system

1.1

Clean agent cylinders


centralized system basis

(filled),

for

1 no (minimum)
5% of main cylinders.

(maximum of the following)


5 nos + 2 % of main cylinders
a. For each installation
b. Exceeding 1 no but not exceeding
100 nos
c. Exceeding 100 nos plus for every
additional 100 nos
1.2

Automatic and Manual release system

One of each type / size used in the system


supplied

1.3

Cylinder valve with safe pressure


relief

One of each type / size used in the system


supplied

1.4

Clean agent nozzles

10% of total nozzles used in each size /


type with minimum drill holes.

1.5

Clean agent release push buttons

10% of total used of each type

2.0

Hoses & Branch pipes

10% of total used of each type

3.0

Spray nozzles for water spray system

10% of each type

Sr.No

PART DESCRIPTION

Quantity Required

4.0

Foam chambers / makers

1 nos of each type / size

5.0

Quartzoid bulb detectors / sprinklers

10% of each size / type

6.0

Fire Extinguishers

10% of each size / type

7.0

Washer for hydrant valve

10% of each size / type

8. TOOLS AND TACKLES:


10.1. Bidder to ensure supply of all tools and tackles for operation and maintenance of
the entire plant and equipment and the list of the same shall be furnished along with
the bid. They shall be preferably hydraulically operated tools. The price of the same
shall be included in the lump sump price.
10.2.

Special tools:
Following minimum tools shall be supplied by the vendor:

10.3.

10.4.

Hydraulic bolt tightening bolt wrench

1 no

Any other special tools which in opinion of supplier are required including set of
Non sparking tools.
1 set each
Hydraulic pullers (bearing/coupling)
1 no

3T wheel mounted trolleys

2 nos

3T manual operated mobile crane (360 swing)


Non sparking spanners open end and ring set

1 nos
full set 46
mm incl hammers.

General purpose maintenance tools

General maintenance tools

1 set

Set of open spanners

1 set

Set of box spanners

1 set

Torque wrench

Slings, D shackles

1 no
1 set each

Dial gauges digital

1 no

Callipers inside 12, outside 12

1 set each

Vernier calliper 12 digital

1 no

Diagnostic tools

Portable vibration analyser.

1 no

Portable bearing temperature indicator

1 no

Lube oil test kit for viscosity / sp gr

1 no

Temperature calibrator.

1 no

Anda mungkin juga menyukai