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Who we are

Since 1990, Montelektro has been an engineering solutions provider – across a wide range of sectors, around the world.

It is important that our clients are familiar with our business. It is, however, much more important that we learn about our clients’ business.

Our goal is to improve our client’s industrial process, regarding not only the current project but the whole production as well.

We have learned that only first class

equipment and best solutions are good enough for our clients. Therefore, we cooperate with leading component providers, follow the latest regulations and implement the highest standards.

We are one of the leading companies in

our field of activities in Croatia, esteemed

and well-known abroad as well.

Montelektro is open to both its employees and clients and applies business and human ethical norms.

Organization

Montelektro is well-established in Croatia and operates through offices situated in

Rijeka and Zagreb.

Montelektro employs skilled and experienced, mostly University graduate

engineers, in order to provide fast and

efficient service worldwide.

In Croatia, Montelektro is a reliable

and permanent partner to the leading companies in food processing, cement, pharmaceutics, tobacco processing and energy production.

Abroad, Montelektro cooperates with world class process equipment suppliers

in various fields of industry: breweries,

steel plants, cement, tobacco industry and

pharmaceutics - in terms of PLC and HMI

software programming as well as turn- key projects.

We are operating a certified Quality Management System complying with the requirements of ISO 9001

Who we are Since 1990, Montelektro has been an engineering solutions provider – across a wide

We offer complete services including:

electrical design

supervision and control

systems

drives

energy distribution

electrical installation

Areas of competence:

beer and beverages

cement and lime

steel industry

tobacco

food

pharmaceutic

water and utilities

energy

What we do

Montelektro offers a wide range of engineering services including design, manufacturing, programming, erection and commissioning

Our clients expect the whole electric package. We therefore offer basic and detailed design, planning, assembly and installation.

They also expect modern plants. We offer automation including production software, plant and supervisory level and integration to the business level. Additionally, maintenance and service during operation are an integral part of our offer.

Electrical Systems Planning

We prepare design documents for building permission, documentation for production, erection, testing, commissioning and maintenance.

Design solutions are in accordance with:

valid laws, regulations and technical

rules

national standards in our clients’ and

end users’ countries

professional rules and guidelines (GEP, GMP, GAMP, etc.)

We use modern software tools (ePLAN, AutoCAD, MS Project etc.), databases

(MS SQL, My SQL) and specific automation

software.

Our design ranges from high-voltage

power supply of the industrial plant,

low-voltage distribution, MCC cabinets

for motor control, PLC cabinets and

distributed periphery, supervision systems, instrumentation, cabling and terminals.

We always try to join our customer in electrical planning process, itself being the most interesting part of design qualification procedure.

• international IEC, ANSI/IEEE and EN standards
international IEC, ANSI/IEEE and EN
standards

Low voltage Cabinets

We offer various types of low-voltage cabinets for industry and power

distribution:

Low-voltage distribution plants

Control cabinets for motor control centres (MCC)

Cabinets for AC and DC regulated

drives

PLC and DCS cabinets

Control, protection and measurement

cabinets

Depending on application requirements,

 

we offer:

various forms (enclosure type);

explosion protection (Ex) solutions (for dust or gas hazardous areas);

ingress protection solutions (protection against mechanical and water impact);

Before use, each component is subjected to rigorous incoming inspection. This guarantees the use of high-quality and conforming components only, and ensures their traceability. We use

only first-class products such as ABB, Siemens and Schneider, depending on

customers’requirements.

Prior to delivery, products are subjected to extensive Factory Acceptance Testing

(FAT) in accordance with:

International standard IEC

Other international and national standards according to customer’s and end user’s requirements

Specific contract requirements.

As regards environment and energy savings, concrete results are achieved by environmental management system

according to ISO 14001, which covers the

whole life cycle of the cabinet, including maintenance.

Low – voltage Cabinets We offer various types of low-voltage cabinets for industry and power distribution:

AC and DC Drives

In the field of motors and drives, MONTELEKTRO offers the following services:

application design and project documentation of variable speed drives and non-regulated drives,

delivery of equipment (motors,

frequency converters, soft starters, cables, cabinets and other control and

protection equipment),

erection and connection of equipment,

commissioning, testing and start-up.

In the field of variable speed drives we usually use ABB, Danfoss and Siemens

products, but according to customer’s whishes, we also use any other types of products. Montelektro has installed hundreds of drives for pumps, fans, elevators etc. The biggest drives were implemented in cement plants, for fan drives, roll press, kiln, etc.

Since 1999 MONTELEKTRO has been the ABB Product Sales Partner for ACS400 and ACS600 products. Since March 2007

MONTELEKTRO has been the authorized “ABB Drives Alliance - Sales, Support and Service partner” for ACS600 and ACS800

products.

“ABB Drives Alliance - Sales, Support and Service” partnership includes the following services:

dimensioning and selection of frequency converters,

sales of frequency converters and spare parts,

warranty handling,

warranty and non-warranty repair of frequency converters,

trained and certified technical

personnel,

on-site and off-site technical support and services,

customer training,

commissioning.

AC and DC Drives In the field of motors and drives, MONTELEKTRO offers the following services:

Automation

Montelektro offers a wide range of automation systems, ranging from simple

machine automation (micro PLC with OP – operator panel) to complex integrated plant automation. This typically includes:

A number of various size/make PLCs to

control process in different sections of

the plant (process cells)

HMI with local OP (operation panel) or TP (touch panel)

Several pairs of hot redundant SCADA

servers

Dozens of SCADA view stations with a possiblity to control/monitor a part of,

or the entire

Hot rudundant database servers

Web server for web reporting

MES system incuding tracking and

tracing, recipe creating and monitoring,

KPI reporting, alarms analyzing tools,

production planning ...

Interface with ERP

We are able to offer an automation system

based on Siemens S7 and PCS7 and Allen Bradley PLC. Other types are available

upon request.

Montelektro supplies systems on most common SCADA platforms like: • • • GE Fanuc iFix Siemens
Montelektro supplies systems on most
common SCADA platforms like:
GE Fanuc iFix
Siemens WinCC and PCS7
WonderWare InTouch or Archestra IDE

Rockwel Factory Talk View

We also implement special SW packages intended for certain technologies:

Siemens Braumat Classic, Braumat

PCS7 Compact or Krones Botec F1 for

breweries

Siemens CEMAT® for cement plants

Montelektro partnerships:

• Siemens Solution Partner Rockwell Automation System Integrator

Programming Standards Montelektro has used a wide range and numerous generations of different automation systems. We

Programming Standards

Montelektro has used a wide range and numerous generations of different automation systems. We were able to compare software solutions made by

other experienced software suppliers. As a result, we have developed our

own automation software framework:

“Montelektro integrator”. The aim was to offer a flexible and “easy-to-use” automation system, customized according

to the end user needs. We believe that we

succeeded in finding the best compromise between flexibility and simplicity. Our end users (operators, technologists, electrical/mechanical maintenance staff, production managers…) do not need to

be IT specialists to operate the system or

obtain the necessary information out of it.

The system is structured in a way which makes the application code clear and easy to understand or modify. A ladder diagram

is the default representation of PLC

programming code.

The system consists of the following

modules:

Control modules management (more then 20 individual and complex CMs)

Unit control module with sequencer

according to S88

Batch Manager with recipe editor Alarming

Data Acquisition and Trending

Event Logging

Standard and customized reporting including tracking and tracing (MS Excel or Web based)

Production scheduler

Maintance module

Connection to other MES or ERP

systems is available upon request

All system configuration data, recipes and event logging are stored in SQL database.

We can offer automation system based on Siemens S7 and Allen Bradley PLC. HMI can be based on GE Fanuc iFix, Siemens WinCC, WonderWare InTouch/Archestra IDE or Rockwel Factory Talk View.

Erection, Commissioning and Maintenance

As a part of the Turn-key support, we regularly offer electric erection and commissioning.

We assume the full responsibility for the project. We possess the infrastructure to carry out work with different specialists within the company. Thus, the work is fully controlled and coordinated with a purpose of achieving the best possible result with the least installation time.

We have several outstanding erection and commissioning teams who can make the reconstruction with a minimum impact on normal production.

The main installation services are:

Industrial installation of cable routes;

Erection and installation of the

electrical equipment included in

automation systems;

Industrial cabling of power, control and communication cables (laying, connecting and tagging);

Design, supply and installation of Lighting Systems (indoor and outdoor);

Design, supply and installation of Earthing and Lightning Protection Systems;

Full test of the equipment and Instruments;

Sequence tests (no-load tests)

Commissioning and system tests.

Training

We find the education of operating and

maintenance personnel an important part of our job. Operator Manual presents a standard part of our delivery. This allows us to perform the better quality of maintenance services.

Maintenance

We offer maintenance services for automation products and systems in industry and building management.

We offer predictive, preventive and corrective maintenance. Our maintenance

contract also includes a HOT-Line

mantenance team of experienced engineers and a 24- hour service.

Erection, Commissioning and Maintenance As a part of the Turn-key support, we regularly offer electric erection

Who we do it for

We provide services for clients across a wide range of industries, all around the globe.

Beer and beverage

Montelektro has more than 15 years of experience in automation of breweries. In this period we have become a reliable partner for many breweries worldwide.

We are engaged in projects with world’s leading beer producers like AB InBev,

Heineken, Carlsberg, Sacofrina and other

renowned international beer producers.

We operate through direct contracts with breweries or as sub- supplier of the world most famous beer processing equipment

suppliers such as: Meura, Ziemann, Krones, Norit, Kieselmann, Alfa Laval, etc.

Over the last 15 years we have gained extensive experience and knowledge

of SW solutions for breweries, but also

for brewing technologies. Today we have developed into one of the biggest

independent SW suppliers for the brewing

industry. We are able to carry out even

the biggest automation projects. One of

our recent references is automation of

the 3 million hl InBev brewery in Eastern

Europe. We have replaced the complete

beer production automation system with a new one – designed by Montelektro.

Thanks to our experienced people,

we have also become a specialist for

old automation systems replacement;

we are able to replace the most complicated automation systems with minimum stoppage time and maximum performance. Our reference list contains a number of replacement projects.

Due to the fact that we cooperate with different equipment suppliers, we have

adopted various SW solutions for breweries:

Montelektro standard software with the most famous SCADA software like iFIX, WinCC, Factory talk, Wonderware

Botec F1

Braumat classic

Braumat PCS7 Compact

Who we do it for We provide services for clients across a wide range of industries,

Cement

Having been enganged in cement factories in Croatia since 1997, Montelektro gained

considerable experience in cement industry.

Our projects have included documentation for building permission, detailed design, cabinets, automation, electrical erection, engineering and complete investment

projects such as:

110 kV/6 kV power station

6 kV power distribution 0,69 and 0,4 kV power distribution Row crusher • Row mill • Kiln

Filter dust storage

Old oil storage and dosign

Old tires dosing

Cement grinding plant

Coal mill

Roll press

Cement silo

Fabric filters

Our own standard automation system as

well as Siemens-CEMAT were succesfully

implemented.

Internationaly we cooperate with IBAU

Hamburg in the field of cement silo

equipment, with FLS - Denmark in the field of fabric filters and with KHD – Germany on complete projects.

Tobacco

Montelektro has gained experience in tobacco industry through collaboration

with Italian producer Garbuio. This

included our support for automation and

commissioning of Primary processing

plants, with Lamina and Stem lines and

Presses, all around the world.

We made complete reconstructions of

tobacco plants in Croatia and Bosnia. In Croatia we cooperate with market leader in the field of Leaf preparation plants.

In 2005 and 2006 we undertook our

biggest individual project: the new

greenfield factory in Croatia for the

leading cigarette manufacturer in the region. This project management included the complete equipment supply, erection and commisionning of power stations, power distribution, air conditionning

(HVAC), illumination, IT and telephone network, fire alarm system ...

Nowadays, we cooperate with American

producer EvansMacTavish and Fishburne in the field of Threshing lines, Lab

equipment and Presses.

Cement Having been enganged in cement factories in Croatia since 1997, Montelektro gained considerable experience in

Steel

Since its beginnings, Montelektro has

been engaged in automation of steel

industry all over the world. We collaborate with world renowned experts for

equipment and tehnology production:

preparation and transport of scrap,

electric arc furnace for melting of scrap,

ladle refining furnace for iron refining,

preparation, transport and dosing of

additives,

vaccum furnace for the production of

special iron types,

fumes filtering plants,

continuous casting plants,

chemical water treatment,

rolling mill with reheating furnace,

cutting, weighing, sorting and transport of profiles,

hydraulic units and auxiliary

equipment,

transformer units and secondary units

for power distribution of medium and low voltage,

uninterruptible power supply.

EMS (electromagnetic stirring

technology) Bar edge heater technology

Pharmaceuticals

Our long-term cooperation in engineering, design and equipment delivery, automation and commissioning

with Croatian leading chemical and pharmaceutical industry started in 1994.

Our projects in different types of plants included human drugs production,

chemicals and final product storage.

The farmaceutic industry has

influenced Montelektro by insisting

upon standardization, certification and

development.

Sugar

Montelektro has been cooperating with

Croatian leading sugar manufacturer since 1997, including the projects of Lime furnace, Laboratory, Extraction, Refinery.

Food

Other projects in food production included

more then fifty projects in diferent types

of plants like human food production, dairies, animal feed and yeast production.

Steel Since its beginnings, Montelektro has been engaged in automation of steel industry all over the
Office Rijeka HR-51215 Kastav Jardasi 65 Phone: +385 51 54 58 10 Fax: +385 51 54

Office Rijeka HR-51215 Kastav Jardasi 65 Phone: +385 51 54 58 10 Fax: +385 51 54 58 11 rijeka@montelektro.hr

MONTELEKTRO d.o.o.

Croatia

51000 Rijeka Vukovarska 21 www.montelektro.hr

Office Zagreb HR-10431 Sveta Nedelja Marka Marulica 5 Phone: +385 1 39 09 020 Fax: +385 1 39 09 021 zagreb@montelektro.hr