Kaysafe Engineering Limited

2nd Floor, 12 Linkfield Corner, Redhill, Surrey, RH1 1BB

Telephone No. 01737 772210
Fax No.
01737 771200

Vat Reg No.

GB: 443 1567 59
First Point Assessment Supplier No. 10042295
Email address:
quality@kaysafe.co.uk

150 2500# ANSI RATED - Y-TYPE STRAINERS

FLANGED ASME B16.5

INSTALLATION, OPERATING & MAINTENANCE INSTRUCTIONS

All information and recommendations contained in these instructions are to the best of our
knowledge correct. Since the conditions of use are beyond our control, users must satisfy
themselves that the equipment/ products installed in the process lines are comparable with the
design parameters for which the equipment/products was intended.
IMPORTANT
Before installing the equipment, please fully read these instructions and ensure relevant safety
precautions are adhered to. Particular attention must be paid to ensuring that the operating
conditions of the strainer fall within the pressure/temperature tables shown herein.
PRODUCT WARRANTY
Should any after-delivery problems arise, please contact Kaysafe Engineerings Quality
Department during normal business hours on the above number or e-mail:
quality@kaysafe.co.uk

Page 1

Kaysafe Engineering Limited

2nd Floor, 12 Linkfield Corner, Redhill, Surrey, RH1 1BB
Telephone No. 01737 772210
Fax No.
01737 771200

Vat Reg No.

GB: 443 1567 59
First Point Assessment Supplier No. 10042295
Email address:
quality@kaysafe.co.uk

1.1 - UNPACKING
All Kaysafe Engineering Limited products are tested and inspected during manufacture and
prior to shipment. However, the user should carry out an inspection at the time of unpacking to
detect and possible damage that may have been caused during shipment.
1.1a STORAGE & PRESERVATION
All Kaysafe Engineering products must, if not installed immediately, and to ensure their integrity,
be stored dry and well ventilated areas to prevent and corrosion and/or contamination from the
atmosphere (sudden changes in temperature must be avoided and prevention of this will stop
condensation and damage), this must be in a secure and covered area, accessed only by
authorised personnel. They must be checked prior to installation.
1.2 - INSTALLATION
Y-Type Strainers are delivered completely assembled for fitting into the pipeline. The following
notes & checklist should be observed prior to installation:Y-Type Strainers are designed to be self-supporting for installation both horizontally and
vertically. Y-Type Strainers must be fitted into the pipeline in the correct orientation. The
direction of flow is clearly marked on the Strainer body. Always check adjoining pipe-work for
cleanliness When bolting up the pipeline flanges, ensure that the correct bolting and gaskets are
used in accordance with size, type and rating of the flange specification. The Y-Type Strainer,
should wherever possible should be mounted into adjoining pipe-work in such a way as to avoid
excessive stress. The fitting of a differential pressure gauge is recommended to indicate when
the screen should be cleaned. The fitting of a blow-down valve on the drain connection should
also be considered as this can assist and reduce maintenance.
IMPORTANT NOTES
Ensure that the Strainer is in the correct orientation.
Gradually tighten the flange bolting in a diagonal sequence up to the torque specified - see
overleaf.
Ensure that there is adequate clearance for the drain connection & screen removal with no
obstructions.
Ensure adequate protective clothing is worn I.e. safety shoes gloves etc. during installation.
2.1 - COMMISSIONING
Ensure that the Strainer has been installed in accordance with the Installation instructions
above.
Check that the flange bolting has been adequately tightened to the correct torque.
Seal off any drains connections and return the process flow (utilising vents for dispelling air as
appropriate).
Ensure that the gaskets fitted, refer to Purchase Order, are compatible with the *service and
temperature, see overleaf:-

Page 2

Kaysafe Engineering Limited

2nd Floor, 12 Linkfield Corner, Redhill, Surrey, RH1 1BB
Telephone No. 01737 772210
Fax No.
01737 771200

MATERIAL

TEMPERATURE

C.N.A.F

-29C to 399C (-20F to 750F) **

GRAPHITE

-29C to 399C (-20F to 750F)

P.T.F.E.

-20C to 260C (-20F to 500F)

RTJ Soft Iron

-60C to 500C (-76C to 932F)

RTJ S/S 316

-110C to 550C (-166F to 1022F)

Vat Reg No.

GB: 443 1567 59
First Point Assessment Supplier No. 10042295
Email address:
quality@kaysafe.co.uk

* For service compatibility, please refer to suitable compatibility chart.

** The gasket material may withstand higher temperatures than shown, this figure has been
used as it is the threshold of the Strainer material
2.2 - SPECIAL TOOLS
There are no special tools required for this equipment.
2.3 - IMPORTANT
Kaysafe Engineerings Cast Y-Type Strainers are designed to operate at full pressure @ 0C to
ASME B16.5
for group 1.1 & 29C for group 2.2 materials. Therefore as long as the operating conditions i.e.
Pressure & temperature f all within the parameters of the relevant tables below, then the unit
complies with the requirements of ASME B16.5 depending upon the rating of the inlet/outlet
flange & material of construction being used.
PRESSURE RATINGSCARBON STEEL (Group 1.1)
TEMPERATURE
CARBON STEEL
F
C
32 to
0 to 38
200
93.3
300
148.8
400
204.4
500
260.0
600
315.5
650
343.3
700
371.1
750
398.9

Page 3

SAFE WORKING PRESSURECARBON STEEL

BAR
150LB
300LB
600LB
900LB 1500LB
2500LB
19.6
51.2
102.0
153.06
255.45
425.41
17.9
46.54
93.08
139.62
232.70
387.83
15.8
45.16
90.67
135.83
226.15
377.14
13.7
43.78
87.56
131.00
218.56
364.04
11.7
41.36
82.74
123.76
206.5
344.05
9.6
37.92
75.50
113.07
188.57
314.40
8.6
36.88
74.12
111.01
185.12
308.54
7.5
36.88
73.43
110.32
183.75
306.13
6.5
34.82
69.64
104.11
173.75
289.58

Kaysafe Engineering Limited

2nd Floor, 12 Linkfield Corner, Redhill, Surrey, RH1 1BB
Telephone No. 01737 772210
Fax No.
01737 771200

Vat Reg No.

GB: 443 1567 59
First Point Assessment Supplier No. 10042295
Email address:
quality@kaysafe.co.uk

PRESSURE/TEMPERATURE RATINGSSTAINLESS STEEL (Group 2.2)

TEMPERATURE
STAINLESS
F
C
-20 to 100
-29 to 38
200
93.3
300
148.8
400
204.4
500
260.0
600
315...5
650
343.3
700
371.1
750
398.9

SAFE WORKING PRESSURESTAINLESS STEEL

BAR
150LB
300LB
600LB
900LB 1500LB
18.96
49.64
99.28
148.9
248.21
16.55
42.75
85.50
128.2
213.39
14.82
38.61
77.22
115.8
192.71
13.44
35.51
71.02
106.2
177.20
11.72
33.10
65.85
98.94
164.78
9.65
31.03
62.40
93.42
155.48
8.32
30.68
61.36
91.70
153.06
7.58
29.65
59.64
89.29
148.93
6.55
29.30
58.26
87.56
145.48

2500LB
413.69
355.77
321.30
295.10
274.41
259.23
255.11
248.21
242.70

The Strainer should be pressurised gradually up to approx. 50% of the normal working
pressurecheck for leaks, any detected leaks should be rectified accordingly. Check any
instrumentation where fitted in accordance with manufacturers instructions. Upon satisfactory
completion of all necessary checks, pressurise the Strainer up to full working pressure and flowrate, re-check for leaks and rectify accordingly.
3.1OPERATION
Kaysafe Engineerings Y-Type Strainers are mechanical devices for removing solids & other
contaminants from the process fluid by means of a perforated plate/mesh screen. Since Y-Type
Strainers have no moving parts, they do not require any operating procedure.
3.2SAFETY
Kaysafe Engineering Limited assumes that when the unit is to be installed or maintenance work
is carried out, particularly in hazardous service, that all operators / maintenance personnel will
be adequately protected in accordance with the relevant legislation & codes of practice.
3.3TRAINING
No special training is required for this type of equipment, however, we recommend that all
installation and maintenance work be carried out by a skilled/qualified competent fitter & within
COSHH regulations.

Page 4

Kaysafe Engineering Limited

2nd Floor, 12 Linkfield Corner, Redhill, Surrey, RH1 1BB
Telephone No. 01737 772210
Fax No.
01737 771200

Vat Reg No.

GB: 443 1567 59
First Point Assessment Supplier No. 10042295
Email address:
quality@kaysafe.co.uk

4.1MAINTENANCE
The only maintenance for this type of equipment is to periodically remove and clean the screen,
which will depend largely upon the amount of contaminants in the process fluid. The cleaning
interval can best be determined from the installation of a differential pressure gauge or by
operational experience with subsequent maintenance periods. When removing the screen, the
following should be observed:A) Before attempting any maintenance whatsoever, it is essential that the process line is depressurised by either a by-pass system or by closing the inlet/outlet valves (if fitted) or by
whatever means necessary to ENSURE THAT THE PRESSURE & FLOW HAVE BEEN SHUTOFF & THAT THE PIPELINE IS DEPRESSURISED.

CAUTION !
OPENING A CLOSURE CAN BE A HAZARDOUS ACTIVITY.
ALL INSTRUCTIONS SHOULD BE READ CAREFULLY BY ALL PERSONNEL ENGAGED IN
THE OPERATION/MAINTENANCE OF THIS EQUIPMENT.
B) Vent off the Strainer within strict safety precautions, to reduce hazardous conditions
developing i.e. blow-out, flashing etc, and drain unit.
C) Slacken the bolting on the cover gradually using a suitable wrench whilst supporting the
Strainer body.
D) Remove the nuts/washers & retain for re-assembly. Then remove the cover, utilising lifting
handles/eyebolts (where fitted) & withdraw the screen for cleaning / replacement. (Cover
handles/eyebolts are for lifting the cover only and should not be used for lifting the complete
unit.
E) The screen of the Y-Type should then be cleaned in a suitable medium compatible with the
process fluidcare should be taken not to damage the screen during handling, DO NOT bang
or hammer the screen. Where air is available, the contaminant may be blown off the perforated
plate / mesh by applying air to the outside of the screen for In to Out process flow & inside
for Out to In.
WHEN USING COMPRESSED AIR ALWAYS WEAR THE APPROPRIATE SAFETY
GLASSES/CLOTHING
F) Coarse retention Y-type Strainers can be cleaned using a stainless steel wire brush. (For
recommended cleaning techniquessee overleaf).
G) Always inspect the screen for any damage or wear & replace as necessary.
H) Re-fit the new or cleaned screen making sure that it is properly located in the machined
recesses within the Strainer body & cover. Always renew the cover gasket, the use of a jointing
compound is not recommended.
Page 5

Kaysafe Engineering Limited

2nd Floor, 12 Linkfield Corner, Redhill, Surrey, RH1 1BB
Telephone No. 01737 772210
Fax No.
01737 771200

Vat Reg No.

GB: 443 1567 59
First Point Assessment Supplier No. 10042295
Email address:
quality@kaysafe.co.uk

I) Clean the cover and inspect the cover bolting, replace as necessary, coat the threads with
approved lubricant. NEVER USE OIL OR GREASE ON STRAINERS HANDLING OXYGEN.
J) Carefully fit the gasket in position & reposition the cover. Install the bolting and hand tighten
in turn.
K) For bolts greater than 25mm diameter, it is recommended that hydraulic/Pneumatic torque
tensioning equipment is used. For smaller bolting it is recommended that a calibrated torque
wrench is used. Proceed to tighten the bolting in a diagonal sequence up to 30% of the final
torque valuesee opposite.
L) Check that the mating faces are bearing uniformly, then continue to tighten in a diagonal
sequence gradually until the final torque value is achieved.
M) Seal off any drain and vent connections and return process flow Check for any leaks and
rectify accordingly
GENERAL NOTES
i) All gasket and seals should be inspected during installation and at regular schedule
maintenance intervals. If there are any signs of damage or deterioration then they should be
replaced.
ii) All flange bolting should be checked periodically for tightness and re-tightened as necessary
to the correct torque value. Bolting should also be kept lubricated to aid maintenance.
iii) Periodic inspection should be made to monitor corrosion and damage to the paint-work.
Corrective action should be carried out in accordance with approved procedures.
RECOMMENDED SPARES FOR Y TYPE STRAINERS
COMMISSIONING1 cover gasket per strainer
2 YEARS OPERATING2 cover gaskets per strainer
5 YEARS 1 spares kit per strainer. (Each kit consists of 1 screen and 2 cover gaskets).
RECOMMENDED TORQUE VALUES
The values shown below are intended to assist the user of this manual in determining the
correct value to torque standard flange bolting. Due to the many standard flange specifications
and bolting diameters, the responsibility for assessing torque values which are not shown on the
table below rest with the user.

TEMPERATURE

SAFE WORKING PRESSURECARBON

STEEL

CARBON
STEEL

BAR

Page 6

Kaysafe Engineering Limited

2nd Floor, 12 Linkfield Corner, Redhill, Surrey, RH1 1BB
Telephone No. 01737 772210
Fax No.
01737 771200

Vat Reg No.

GB: 443 1567 59
First Point Assessment Supplier No. 10042295
Email address:
quality@kaysafe.co.uk

150LB 300LB 600LB 900LB 1500LB 2500LB

32 to
100

0 to 38

19.6

51.2

102.0 153.06 255.45

425.41

200

93.3

17.9

46.54

93.08 139.62 232.70

387.83

300

148.8

15.8

45.16

90.67 135.83 226.15

377.14

400

204.4

13.7

43.78

87.56 131.00 218.56

364.04

500

260.0

11.7

41.36

82.74 123.76

206.5

344.05

600

315.5

9.6

37.92

75.50 113.07 188.57

314.40

650

343.3

8.6

36.88

74.12 111.01 185.12

308.54

700

371.1

7.5

36.88

73.43 110.32 183.75

306.13

750

398.9

6.5

34.82

69.64 104.11 173.75

289.58

FAULT

POSSIBLE CAUSE

CORRECTIVE ACTION

Leakage through flange joints

Closure bolting loose

Re-tighten bolting

Closure gasket worn

Replace gasket

Closure gasket joint fouled with debris

or foreign matter

Clean joint

Flange face damaged

Re-machine faces

Flanges not uniformly tightening

sequence Clogged screen bearing due
to incorrect bolt Clean/

Slacken bolting and re-tighten in

correct diagonal sequence to
specified torque
Check process and adjust
accordingly to design data replace
screen

High pressure loss across Mono-inline strainer Decreased flow-rate

High dirt carryover

Page 7

Process change i.e. increase in flow

rate, dirt levels etc. Process fault
Clogged screen

Clean/replace screen Check

process

Pipeline blockage

Check pipeline

Major leak

Rectify leaks

Damaged screen

Replace screen

Kaysafe Engineering Limited

2nd Floor, 12 Linkfield Corner, Redhill, Surrey, RH1 1BB
Telephone No. 01737 772210
Fax No.
01737 771200

Vat Reg No.

GB: 443 1567 59
First Point Assessment Supplier No. 10042295
Email address:
quality@kaysafe.co.uk

5.1SPARE PARTS
Spare parts list for Y-Type Strainers are available upon request, alternatively a price & delivery
can be obtained direct over the telephone. In either case, please contact our Sales Department
on:- Tel: (01737) 772210 E-mail: sales@kaysafe.co.uk
All damaged or worn parts should be replaced and obtained direct from Kaysafe
Engineering Limited or approved distributor.

It is highly recommended that as a minimum at least two cover gaskets & one screen is
kept in stock as insurance spares.

Page 8