DOC.MIE11170
REV. 6.5.2
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REVISIONS
N.
PAG.
1
All
SUMMARY
VISA
DATE
15/02/2010
Preliminary
Lodi
All
17/10/2012
Issued
Lodi
All
18/07/2013
Revised
Lodi
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Disclaimer
Every effort has been made to make this material complete, accurate, and up-to-date. In
addition, changes are periodically added to the information herein; these changes will be
incorporated into new editions of the publication. ISA S.R.L reserves the right to make
improvements and/or changes in the product(s) and/or the program(s) described in this
document without notice, and shall not be responsible for any damages, including but not
limited to consequential damages, caused by reliance on the material presented,
including but not limited to typographical errors.
Copies, reprints or other reproductions of the content or of parts of this publication shall
only be permitted with our prior written consent.
All trademarks are the property of their respective holders.
Copyright 2013 ISA S.R.L. Italy All rights reserved.
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SHORT FOREWORD
Dear ISA automatic relay test set user,
I often wondered why the users manual is not very much used,
even if it includes valuable information. As me too I am a user of
such manuals, the answer I have given myself is that valuable
information are concealed somewhere in the thick thing, and I do
not have time to waste to find it. So, either the manual is actually
of help, or I ignore it.
This is why I decided to split the automatic relay test set manuals
in three: specification, with all performance details; introductory
guide, with the device description; application manual, with
instructions about how to use it once its operation is understood.
The idea is that you may read once the introductory guide or the
specification, while you need to follow application examples more
than once; so, why not to split the manual in three?
Also, while the specification and the introductory guide change
with the specific automatic test set: UTB, UTS, ART 3, BER 3,
DRTS, DRTS 3, DRTS 6, DRTS 66, the application does not
change, unless for few instances: for instance, transformer
differential relays can be tested with six currents only with DRTS
6, unless you have an external three-currents option.
This application guide is specially devoted to beginners, as it
provides basic information about how to use the instrument
when testing the key relay types, so that you can get acquainted
of the test set plus the TDMS software. Once key relay testing is
understood, you should refer to the various program manuals for
more details.
Last but not least: with the test set, you got a set of documents,
that includes this one: however, you cannot find the software
manuals: where are they? Well, first of all they are in the HELP of
each software: it is always at hand to explain about what you are
doing; use it. Next, in the CD ROM that you got with the TDMS
program, are also recorded all manuals, in all languages: so, it is
a good idea that you copy them into your PC: you can find it
when you need it.
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1 SAFETY AT WORK
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. The symbol
is related to dangerous output, and is
located close to AC and DC voltage outputs.
. The symbol
. The symbol
protection fuse.
CAUSE OF RISK
CONTROL
Ground
connection
VOLTAGE (OR
CURRENT)
NEUTRAL
CONNECTED TO
VN (IN)
connected
to ground
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GROUND
STAND-BY
GENERATOR
OUTPUT
CONTACTS A
LIVE WIRE
LONG
GENERATION
OF ALL
CURRENTS
VERY OLD
RELAY, WITH
HEAVILY
INDUCTIVE
LOAD
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Supply
waveform
Test
before
connecting
Check
burden
and
duration
Check
burdens
Of these points, the first three are very hazardous, both for the
user and the test set. THESE TYPES OF FAULT ARE NOT
COVERED BY THE WARRANTY.
Other information about the test set, coping with the Standard
EN61010-1, paragraph 5.4.
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2.1 FOREWORD
Distance relays behave as follows:
. Measure the fault impedance, and
. Trips with a different timing, according to the fault impedance
value.
On the R-X plane, zone 1 is a surface which includes all
impedances that make the relay to trip with a delay equal
to T1; the zone limit is a line that divides two zones. Testing a
zone limit always involves two tests: one in zone A, the other
one in zone A+1. As
a consequence, there is always an
approximation in finding a zone limit: it is the difference between
the two impedances for which:
. With fault Z(A), fault time is T(A), and
. With fault Z(A+1), fault time is T(A+1).
What the software does is to compute currents, voltages,
angles corresponding to ZA and to Z(A+1); then, the test set
applies the computed values to the relay and measures the
corresponding timings. We dont know where the limit actually
is, and we dont care, provided that the difference Z(A+1) Z(A)
is small enough, compared to the average (Z(A) + Z(A+1))/2,
that is the test result. The following sketch shows the situation.
TIME
T(A+1)
T(A)
IMPEDANCE
Z(A)
Z(A+1)
AVERAGE = TEST RESULT
The above implies that key test parameters are zone timings:
if they are wrong, test results will be meaningless. This is why,
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CONNECTION TO DRTS 6
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CONNECTION TO DRTS 66
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PRESS HERE
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MODELS
RAZFE, RAZOA, REL300, REL316, REL511,
REL516, REL670, REZ-1, LZ92, LZ96
EPAC3000, LFZR, MICROMHO, OPTIMHO,
P441-442-4442, P438, QUADRAMHO, P439,
P443-445-446
ALPS, URD60, DLP21, TLS1B
DMP-02XL
PDZI-N
DAM385, RN1
MDT-H
L-PRO
DV7036
RXAP33, ZDS8N, PXLP3000
SEL421, SEL321, SEL311
7SA511, 7SA513, 7SA522, 7SL24, 7SL27,
7SL32, 7SA611-612
CSL-101A
GRZ-100, MXL1E
OHMEGA
KYD2X1
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2 PRESS HERE TO
GENERATE THE DC
VOLTAGE
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There are four types of files that can be used to load the
characteristic curve:
. MDB files, that are relay test results;
. SET files, that are generated by Z Design;
. RIO files, that use a standard format, adopted by ABB and
SIEMENS;
. BPR files, that are generated by the former X.TEST 2000
programs.
2.4.1 The file is available
In this instance you have to open the file: after this, the
corresponding diagram is opened. If you open an .MDB file, you
will have both the characteristic curve and test results; else, you
only have the characteristic curve, as the one you have got from
the library.
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Z-DESIGN SELECTION
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GO TO TEST WINDOW
Here, you can select many things. However, unless you have
used Z design to draw a new curve, these parameters are
already set, and you can press Generate prefault to continue.
Otherwise, you have to input parameters that you can find in the
setting table. Few notes for some selections: for details, call Help
or go to the Distance 21 manual.
. Test mode: the easiest way to perform the test is to select I
constant: the selected test current is used for all tests.
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- Use current zero crossing means that at test start the current is
zero. This is a good choice for single phase and phase to phase
faults, while with three phase faults it is not relevant. Check it.
- Divide the characteristic by Inom: this is in case that settings
are referred to the nominal current.
- Apply V DC with a ramp. Most relays have a big capacitor on the
auxiliary supply input: this serves to avoid loosing data in case of
short duration supply drops. Sometimes, the capacitor is quite
exaggerated, so the test set understands that there is a short
circuit. In this instance, you can check this selection: generates a
slow ramp on the supply, the capacitor is slowly charged and the
test can continue.
- Last, a comment about this: other selections are self-explaining
(I hope; else, Help is there).
Z t DIAGRAM
AT THIS ANGLE
What does it mean? Clever
relay behaviour in the Z-t
angle at which you want
changing angle changes the
get the following image.
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NO TRIP FROM
HERE ON
NO TRIP IN THIS
AREA...
ZONE 3 TIMING..
ZONE 3 LIMIT
ZONE 2TIMING..
ZONE 2 LIMIT..
ZONE 1 TIMING..
ZONE 1 LIMIT..
AT THIS ANGLE
You have impedance on the X axis, and time on the Y axis. To the
left of the Y axis, we are in the reversed direction, that in this
instance is a no trip area: the displayed timing is the maximum
time.
To the right of the Y axis, you are in zone 1: you can read the
timing, and the zone limit impedance, after which we have zone
2, and then zone 3; then there could be the general starter, and
eventually the no trip zone. If you change the selected angle,
zone limits change, but not zone timings.
Once you have finished with settings, press the Generate prefault button. As you do, the test set generates pre-fault values.
From now on, dont disconnect the relay unless after having
pressed the Reset pushbutton. The Test selection window
is opened.
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The diagram shows the nominal curve (black line) and the
tolerance limits (coloured band). Yellow dots are the former test
results.
To the left, are reported all tests performed and the
corresponding results. If you want to repeat the same tests, go to
Test selection, select Sequence.
SELECT
SEQUENCE...
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The diagram shows the nominal curve (black line) and the
tolerance limits (coloured band). Now, you have to press Select
Network, and proceed as explained in the Click and test
paragraph.
Now, come back to Test selection, and select Verify R/X
characteristic: the following window is opened.
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- Fault: you can choose which faults you want to test, single
phase, two phase, three phase, all of them. Test time grows if
you select all tests. Note that, once a test has been selected, you
can come on this window again, and select another test: it will
add to the former one. A good choice could be:
. Select the complete test of one single-phase fault, and of one
two-phase fault;
. For other zones, program the test at 0, 80 and 90, checking
Test at this angle only.
- Start angle, stop angle and step angle are self-explanatory.
Usually, default values are a good choice, unless you want a more
accurate test of corners.
- It is also possible to define a different impedance as a starting
point of the search, by setting the Offset Z and Offset phZ values:
this is useful for the Loss of field generator protection. The
following pictures give the idea.
Offset Z=
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- You can select the zone limits to be tested: last zone is the
general starter.
- 1-EXT selection refers to the test of first extended zone: if you
check it, you can choose the auxiliary output to which the overreach command is connected.
- Last, if you check Perform border test, the test will also verify
that at tolerance limits the relay behaves correctly.
This message box, if not disabled, reminds you that time settings
are the most important parameters for the automatic testing.
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The Error column tells the test result error: have a look at it, and,
in case some result is beyond the tolerance limits, you can repeat
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PRESS HERE TO
REPEAT THE TEST..
AND THEN
HERE
As you press Repeat selected test, the test is repeated, and the
new result is displayed.
When you are happy with your test results, press Store all
tests: you can save test results in the location you want.
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Now, on the Network selection, you can program the first set of
test parameters: the former paragraph deals about it.
Next, go to Test selection, and select Verify nominal values:
the selection is the following.
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SETTINGS TO BE
TESTED
NOMINAL VALUES
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PROGRAM SEARCH
ANGLES
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If the nominal
characteristic is
available, the programs
detects all blinders for
each individual zone
and type of fault. Then
they are presented in a
table where the user
must select the blinders
to be checked. For the
example above, the
table on the right is
processed.
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The second function is the Automatic zone test (Z / t). With this
selection, the window is the following.
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TEST VALUES
You better select the Z-t window: now it shows the following.
TEST VALUES
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Dots mark the fault impedances where the time response will be
tested. Pressing Start, tests are performed, and test results are
displayed, until the last result is obtained.
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then here
The window has two cursors, that are positioned with the right
and left click of the mouse. When cursors are located on the fault,
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