pubs.acs.org/Macromolecules
Department of Chemistry, University of Toronto, 80 St. George St., Toronto, ON, Canada M5S 3H6
School of Chemistry, University of Bristol, Bristol BS8 1TS, United Kingdom
S Supporting Information
*
INTRODUCTION
In the search for new materials with interesting properties and
novel morphologies, scientists have sometimes turned to blends
of block copolymers with homopolymers. The earliest examples
involved amorphous materials in the bulk state in which the
homopolymer had the same composition as one of the
components of the block copolymer.13 From these studies
emerged the important observation that if the homopolymer
was shorter in length than its counterpart in the block
copolymer, it was miscible in the block copolymer melt and
became incorporated into the microphase domains formed by
this component. Under these wet brush conditions, the
homopolymer added to the volume fraction of its component
in the system and often led to a change in morphology of the
system. In contrast, if the homopolymer was signicantly longer
than its counterpart in the block copolymer, it remained phase
separated in the blend. Because it had little inuence on the
morphology of the block copolymer component, this
morphology was referred to as dry brush.
Additional factors can aect the self-assembly of a block
copolymer in solution in the presence of a homopolymer
corresponding to the insoluble block.46 The rst example was
reported by Zhang and Eisenberg.4 They rst studied the self 2015 American Chemical Society
DOI: 10.1021/ma502279b
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DOI: 10.1021/ma502279b
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10
25
50
75
10
25
51
76
PFS50 blends with PFS48-b-PI264
mol %b PFS50
10
25
50
75
26
55
131
196
EXPERIMENTAL SECTION
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after self-assembly. The solution was swirled and then left to react in
the dark for a period of 24 h. A drop of the solution was then placed
on a TEM grid, and the solvent was wicked away using a KimWipe.
The grids were left to dry in the open air.
RESULTS
Self-Assembly of the Individual Components. Before
presenting results of the coassembly of PFS48-b-PI264 with the
two homopolymer samples PFS50 and PFS20, we rst examine
the behavior of the individual components under our selfassembly conditions.
When a sample of PFS50 in decane was heated to 130 C for
1 h, the polymer appeared to dissolve. The sample was then
held at 90 C for 1 h, where noticeable crystallization took
place. After cooling the sample to room temperature, we
obtained a yellow precipitate suspended in a pale yellow
supernatant. TEM images taken from this sample are presented
in Figure 1A,B and Figure S2. From the supernatant, we found
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that they are similar in thickness. Evidence for the very thin
nature of these structures is provided by the high-magnication
TEM image in Figure S5 of a 50:50 blend of PFS48-b-PI264/
PFS50. In this gure we found a folded lamella with a triangle of
increased contrast at the turn. Other areas of increased contrast
can be seen in this image as well as in Figure 2E,F, where
micelle bers cross on top of other structures. These results
demonstrate that the lamella is thin enough to be able to fold
on itself and that the lamellae and the bers are thin enough to
be partially transparent to the incident electrons.
Self-Assembly of Blends of PFS20 and PFS48-b-PI264.
Parallel experiments were carried out on blends with PFS20.
Figure 3 presents low-magnication TEM images of the
structures formed for a series of dierent compositions for
blends of PFS48-b-PI264/PFS20. The structures in all of the
images consist of elongated lamellae with long bers protruding
from both ends. Here, however, the mean widths of the center
portions of the lamellae (ca. 85 nm) did not change with
sample composition.
One structure formed by a 10:90 blend of PFS48-b-PI264/
PFS20 is shown at higher magnication in Figure 3E,F. The
bers close to the lamellar core tend to be broad and ill-dened
but become more uniform in width toward the tip. At longer
distances from the lamellar core, the widths of the bers
decrease (Figure 3F). In the core region (Figure 3E), it appears
that at least some of the lamellae may be formed from aligned
ber-like ribbons that become attached side-by-side. Additional
images of the PFS48-b-PI264/PFS20 blend are presented in
Figure S6.
Location of PFS48-b-PI264 in the Structures Formed. In
the TEM images presented above, it is not possible to identify
the location of the homopolymer and block copolymer
DOI: 10.1021/ma502279b
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Figure 5. TEM image of two lamella of 75:25 blend of PFS48-b-PI264/PFS50 stained with Karstedts catalyst. The solid black line indicates where EDX
line scan was acquired, and the dashed black line indicates EDX peak position. Panels: A, carbon; B, silicon; C, iron; D, platinum; E, titanium.
measure the lengths of the bers and the areas of the central
lamellae for multiple unstained micelles of each type of
aggregate. Lines were traced by hand along the bers and
around each lamella (further details are provided in Supporting
Information and Figure S1). While we were careful to be
consistent, there is some arbitrariness to the outlining of
lamellar areas. However, we are looking for dierences in
features that far exceed any error in these measurements.
From these results, histograms of the ber lengths and
lamellar areas were constructed with bin sizes chosen to
accommodate dierences in the standard deviation of each
measurement (for more details, see Supporting Information).
Histograms of number normalized distributions of the lamellar
areas of the PFS48-b-PI264/PFS50 blends are presented in Figure
S9. The distributions for the 10:90, 25:75, and 50:50 blends are
all relatively narrow. However, for the 75:25 blend, the shape of
the area histogram is much broader, tailing toward larger
lamella areas. From this analysis, we obtained and plot the
average area of the lamellae (in m2) versus the PFS50 content
in the blends (Figure 6A). The graph shows that the lamellar
areas increase linearly with the PFS50 content.
Corresponding histograms of the area distributions for
PFS48-b-PI264/PFS20 blends are presented in Figure S10. For
lamellar areas of a blend of 10:90 PFS48-b-PI264/PFS20, the
histogram was centered at 0.07 m2, more or less the same as
the histogram for the 25:75 blend. Interestingly, for the PFS48b-PI264/PFS20 blends, the average lamellar area does not show
any dramatic trend with increasing PFS20 content, even when
large amounts of homopolymer were present. The mean area as
a function of homopolymer content is also plotted in Figure
6A. In this graph we can observed that the value of the average
area (0.072 m2) is also similar to the area value obtained for
the smallest PFS50 homopolymer content for the PFS48-b-PI264/
PFS50 blend (for the 10:90 mol ratio, the area was 0.077 m2).
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Figure 6. (A) Plot of the lamellar area and (B) of the ber length of
the micelles vs PFS content in the blends of PFS with PFS48-b-PI264.
The error bars represent the standard deviation in the histograms of
the (A) area and (B) length distributions.
DISCUSSION
Homopolymer and Block Copolymer Self-Assembly.
When crystallized from decane, PFS50 itself forms thin
rectangular crystals (Figure 1A,B) that tend to stack. Under
the same conditions, PFS20 forms clusters of ber-like crystals
(Figure 1C). The fact that the structures are elongated and
remain thin suggests that the primary crystal growth direction is
from the ends of the long axis of the lamellae with a slower
growth in width, with negligible growth perpendicular to the
lamellar faces. The thin lamellae tend to stack or aggregate to
minimize unfavorable interactions with the solvent.
In addition, we observed that PFS48-b-PI264 itself forms long
ber-like micelles of uniform width (Figure 1D),13 consistent
with previous observations that the crystal growth direction for
the block copolymer micelle is exclusively from the ends of the
bers. When a solution of PFS48-b-PI264 in THF is added to the
suspension of PFS50 crystals, ber growth is initiated at the ends
of the long axis of the rectangular crystals. The ends of the
crystal corresponding to the preferential growth direction for
PFS50 homopolymer crystals are also the face where growth of
PFS48-b-PI264 micelles is nucleated. While there may be some
attachment of the block copolymer to the two long edges of the
lamellar crystals, there is no measurable change in width for
these structures.
In many ways, the results obtained for PFS48-b-PI264 in THF
added to the suspension of PFS50 crystals mirror the behavior
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Figure 7. Schematic of crystalline-coil self-assembled structures in corona-selective solvents. Two views are presented: a 3-dimensional projection
(above) and an edge on projection (below). The red lines represent the semicrystalline PFS component. The blue lines represent the corona chains.
The blue circles represent the blob sizes of solvent swollen corona chains. The dashed blue line depicts the edge of the corona layer. The black
arrows represent the preferred crystal growth direction. The dashed black arrow depicts the secondary lateral growth direction. (A) Cross section of
a micelle formed by a block copolymer with a short corona forming block. (B) Cross section of a micelle formed by a block copolymer with a long
corona forming block. (C) Self-assembled cocrystallized blend of a block copolymer with a long corona forming block (as in part B) with
homopolymer present in the semicrystalline core.
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into the volume at the sides of the ber to minimize interchain
repulsion. This decrease in corona density can be depicted in
terms of increasing blob size. Edge eects become important,
and the polymer in these blobs acts as a barrier to lateral growth
on the sides of the crystal. We assume that they have a much
smaller inuence on the principal direction of ber growth.
This eect produces long thin bers of uniform width (Figure
7B).
HomopolymerBlock Copolymer Blends. For blends of
PFS48-b-PI264 with PFS homopolymer, the key question is how
the homopolymer is incorporated into the cocrystallized
structure. The degree of polymerization of PFS50 matches
almost exactly that of the PFS chains of the block copolymer.
PFS50 should be less soluble in decane than PFS48-b-PI264
because of the solubilizing eect of the PI block. When the
blend solutions are cooled, crystallization is likely initiated by
homogeneous nucleation of the homopolymer, which acts as
nucleation point for the block copolymer cocrystallization. This
process leads to formation of the lamellar core and has the
eect of increasing the d-spacing between anchor points of the
corona chains and reducing corona chain repulsion. In addition,
this eect also reduces the tendency for corona chains to
interfere with crystal growth in the lateral direction as we
indicate in the drawing in Figure 7C. Since the d-spacing
increases with increasing PFS50 homopolymer content in the
cocrystal, this model rationalizes the increase in lamellar width
and lamellar area (Figure 6A) of the core portion of the blends
of block copolymer with PFS50 homopolymer.
We also believe that PFS50 is not easily incorporated into thin
bers, and it tends to be depleted more rapidly from the
supersaturated blend solution. Thus, it becomes concentrated
into the lamellar core. From this perspective, cocrystallization
of PFS50 with the block copolymer can aect the length of the
tassels at the ends of the lamellae in two ways. First, as the
homopolymer content in the blends is increased, the lamellae
become wider. The broader ends provide more sites for seeded
growth of the ber-like structures, formed primarily of block
copolymer, i.e., the formation of more bers that are on average
shorter in length. Second, we imagine that the ber-like tassels
grow o the ends of the core only after most of the
homopolymer in solution is depleted. As the amount of
homopolymer in the blend is increased, a larger fraction of the
PFS-b-PI block copolymer is incorporated into the lamellar
core. This would leave less block copolymer available to grow
bers o the ends of the core. Both factors explain why when
the lamella area increased, the mean length of the bers
decreased (Figure S13).
For blends of PFS48-b-PI264 with PFS20, neither the mean
width or area of the lamellae nor the mean length of bers
(Figure 6) varied with the amount of PFS20 in the blend. PFS20
is much shorter than the PFS block of the block copolymer.
This will aect how it packs in the cocrystal. While PFS20 itself
forms elongated rectangular crystals (Figure 1C), these crystals
often have frayed ends that taper into elongated bers (Figure
S2C). Thus, we imagine that it is much easier for PFS20 than for
PFS50 to be incorporated deeper into the ber-like structures
formed from cocrystallization of the homopolymer and block
copolymer.
ASSOCIATED CONTENT
S Supporting Information
*
AUTHOR INFORMATION
Corresponding Authors
CONCLUSIONS
In this study we examined the self-assembled structures formed
in decane solution by blends of crystalline-coil PFS48-b-PI264
block copolymer plus either PFS20 or PFS50 semicrystalline
ACKNOWLEDGMENTS
The Toronto authors thank NSERC Canada for their nancial
support. I.M. acknowledges the EU for an Advanced
715
DOI: 10.1021/ma502279b
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Investigator Grant. The authors also thank Amy Petretic and
Elsa Lu for fruitful discussions.
REFERENCES
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