Your Trusted Partner

Excellence in Screening Solutions

Company Profile
Established in Singapore in 2003, Completion Products has developed
into a recognised leading manufacturer and supplier of Premium Sand
Screens supplied to the Energy Industries. CP has had a history of providing
efficient, long lasting, maintenance free products that operate in a variety of
situations. As OEM to a global leader in Oilfield Services, our continual goal
is to not only conform to our suppliers agreement, but to ensure that our
relationship is based on mutual growth. To achieve this, we stand to be transparent to our
clients requirements and provide them with the best solution to not only match, but exceed
their customers expectations.
Our Wire Wrap Screens present a cost-effective solution to our existing and new customers.
Our ultimate goal is to deliver our Wire Wrap Screens to a vast number of different industries
including the following:

Hydrocarbon Processing Industry (HPI) Refining & Petrochemicals

Water Treatment and Processing
Architectural
General Industrial
Food & Beverage
Pulp & Paper
Mining
Our location in Singapore is well suited given that this country is
well recognised as a leading and highly competitive manufacturing
centre in the world. Singapore also bolsters its competitiveness by its logistical proximity in an
ever growing Asia-Pacific region. Singapores first-rate infrastructure also ensures that we have
the best tools and resources available at hand to deliver on our genuine promise.
Through the indentified and proven company core competencies, Completion Products is well
positioned to move rapidly in the product development of the Wire Wrap Screens.

The Core Competencies possessed by Completion Products includes:

Strong Quality Management System

Dynamic and Flexible Organisation

High Operational Efficiency

It is through our dedicated people, enthusiastic working culture and world-class tools which
enables us to reach our objectives of exceeding our important customers expectation in value
and to obtain Business Excellence by the end of 2009.

Wire Wrap Screen Technology

Wire Wrap Screen Technology

Profile Wires

Wire Wrap Screens have been used for over 100

years for either filtration or separation processes. Its
V-shaped or triangular-shaped profile wire permits
only two-point contact of the particles in the continuous
slot opening and therefore reduces plugging. Principally
it has been this characteristic that has seen the aged
wire mesh technology being substituted. The Wire Wrap
Screen also offers a significantly higher open area than
mesh and hence improves process efficiency.

The available profile wires that CP offers are shown in

the following table. Our Qualified Design Engineers will
select the most suitable profile wire that matches your
requirements based on critical design conditions including
the design temperature, design load and open area.
Wire Nominal
Width (mm)

Wire Nominal
Height (mm)

Relief Angle
(Degrees)

CP30

0.76

1.30

13

CP47

1.19

2.24

10

CP63

1.52

2.54

13

CP69

1.80

4.55

CP90

2.29

3.56

13

CP118

3.00

4.70

13

CP130

3.30

6.35

Support Rods
Wire Width

Wire Height

The support rod offered will be

governed by the compatibility with
the adjacent profile wire used in
addition to the design conditions
required. The support rods offered
come in a range of different shapes
and sizes and for the larger design
loads and temperatures, support fins
shall be used including 10 x 2, 12 x
2, 20 x 2, 20 x 3, 25 x 2, 25 x 3 and
38 x 3 mm.

Relief Angle ( )

The Wire Wrap Screens are manufactured using our

highly sophisticated screen machine technology which
encompasses hybrid control technology and patented
resistance welding process. Our screen machine
technology also enhances the interface between itself
and the operator to ensure superior quality control over
important technical features of the product such as the
slot openings and the profile wire to support rod weld
strength.

Profile Wire
Name

Open Area of Wire Wrap Screens

Each Wire Wrap Screen is manufactured by wrapping
support rods at various centres with a helically-wound
profile wire. A strong weld is produced at each profile
wire to support rod intersection as a result of resistance
welding and consequently constructs an all-welded
design structure.
Shown below is our standard Wire Wrap Screen
construction.

The calculation for open area is as straightforward as

using the following equation:
Open Area (%) =

Slot Opening

x 100

Slot Opening + Wire Width

The table below provides a graphical representation of a
number of profile wires against various slot openings.
Open Area of Completion Products
WWS

Standard Wire Wrap Screen Construction

90.0%
CP30

80.0%

CP47
CP63
CP69
CP90

70.0%
Slot
Opening

Percentage Open Area

Profile Wire Width

60.0%

CP118
CP130

50.0%
40.0%
30.0%
20.0%
10.0%

Support Rod Centre

Profile Wire
Support Rod

0%
0.5

1.5

2
2.5
3
Slot Opening in mm

3.5

4.5

What is Quality?
So what is quality and can you put a price tag on it? A difficult question to answer and as the Gucci family slogan
suggests, Quality is remembered long after the price is forgotten.
At Completion Products we take pride in intimately conforming and continuously
improving our world-class Quality Management System accredited to ISO 9001, at
whatever cost it takes. It is our aspiration to provide an experience of world-class quality
from the initial inquiry stage all the way through the numerous processes to ensure a highquality product is delivered on time every time. This level of quality must also be matched
by the numerous outside suppliers that we use.
And just as important, its about understanding the customers requirements.
Completion Products provides the following quality documentation as a standard to all its customers:
Mill Certificates
Quality Plans
WPS & PQRs
Final Inspection Reports
Statistical Process Control (SPC) Report for slot openings
QC Inspector examining the slot openings on a Wire Wrap Screen

Reports from Mechanical and Chemical testing

Design and Engineering

In addition to producing high-quality Wire Wrap Screens, CP also includes the critical
process of engineering the screen to suit your particular needs. Our screens are designed
to the highest excellence in accordance with industry standard design codes, including ASME
VIII Section 2. Our Qualified Design Engineers with over 20 years of experience in Wire Wrap
Screens are proficient in design work pertaining to wire/rod combination, beam strength,
collapse strength, burst strength, allowable flow rate and pressure drop.
Thats why you will have the peace of mind that your product meets the necessary standard for
whatever design conditions you require.

For more complex screens, we shall offer a detailed general

arrangement drawing and design calculations for your review.
At a small cost we can also provide a 3-D arrangement using
solid modelling software.
Completion Products is different to any other screen
suppliers in that we will commence procurement and
some fabrication work prior to full customer approval.
We fully appreciate that customers are working towards very
tight deadlines and hence the sooner we start on the critical
path, the sooner we can expedite your product.

As always, product

quality is our key

performance indicator
and will never be
compromised.

Our People
The energetic team at Completion Products
is dedicated to ensuring that the product
and services offered exceed the expectation
of value of our customers. This can only be
delivered through the experience, skills and
tertiary qualifications attained by our ethical
and enthusiastic employees.

Material Grades
The material grades offered by Completion Products will include the following, but is not
limited to the list below. Our in-house screen fabrication capability, with respect to weld
quality, will also govern the options offered.
304 SS
316-L SS
321 SS
Hastelloy
Inconel 600 and Incoloy 800
Other Nickel Alloys

Product Range
Completion Products offers the design, manufacture and supply of the following products:
Cylindrical Screens
Well Screens
Flat Panels
Support Grids
Header-Lateral Systems
Laterals Screen and Pipe-based
Outlet Baskets
Inlet Baskets
Scale Traps
Resin Traps
Nozzles
Passive Intake Screens
Sieve Bends
120 DSM Screens

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