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PO #__________________________JOB NAME: __________________________

Daikin Project Checklist


It is Hoffman & Hoffmans policy to only allow contractors who have completed the three days of
Daikin VRV Basic and Advanced Trouble Shooting and Commissioning training to install Daikin
VRV systems.
Proper Daikin terms were included in quotation and a copy of quote has been placed in Greensboro order file

Date: __________________

Job Location: ____________________________________

Project Size:

Salespersons Name: ______________________________


Owners Name: __________________________________
Contractors Name: _______________________________
Contractors Address: _____________________________
Engineers Company: _____________________________

______ Tons
______ Outdoor Units
______ Indoor Units

Engineers Name: _____________________

Who was hired to supervise the contractors commissioning process:


Name

Telephone

Phase I - Pre-construction

Days of Assistance: ____________________


Contractors Advanced Trained Installer:

____________________________________________
Name(s)

Telephone

Contractors Person Responsible for Start-up: ____________________________________________


Name

Previous Jobs Completed by Installer:


Anticipated Installation Start Date:

Telephone

____________________________________________
___________________________________________

Name of person I reviewed Commissioning Documents with: _________________________________


The following documents were Personally reviewed at submittal delivery with Contractor:
___________________________________________________________________________________
Name

Date

Reviewed Daikin Engineering Documents (DED)


Reviewed Request for Supervised Commissioning Form (RCF)
Reviewed Pre-Commissioning Checklist (PCC)
Reviewed Commissioning Request Procedure (CRP)
Submittal
Provide VRV express file
* At the completion of each phase transmit copy to Greensboro order file

Rev. 11-18-2011

Project Walk by H&H Project Mgr.: _________________________________________________________


Name

Date

Phase II Beginning
Of Construction

Stage of Construction: __________________________________________________


Personally reviewed Installation Notes (ATTACHED) with Contractors Onsite:
_____ Reviewed Daikin Engineering Documents (DED)
_____ Reviewed Request for Supervised Commissioning Form (RCF)
_____ Reviewed Pre-Commissioning Checklist (PCC)
_____ Reviewed Commissioning Request Procedure (CRP)
_____ Submittal has been reviewed
______________________________________________________________________________________
Contractor Name

Date

* At the completion of each phase transmit copy to Greensboro order file


Walk of Site: ______________________________________________________________________
Name

Date

Systems: __________________________________________________________________________
Review Install Notes with: ____________________________________________________________
Name

Pointed Out Areas of Concern:


_____________________________________________________________________________________________
_____________________________________________________________________________________________

Phase III Mid Construction

_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________

Recommendations:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________

Recommendations given to: ____________________________________________________________


Name

Date

Recommendations were: ____________________________________________________________


Made during walk of site / Telephoned / Emailed / Etc.
* At the completion of each phase transmit copy to Greensboro order file
2

Rev. 11-18-2011

Completion of Pre-Commissioning Checklist (PCC) (Please send completed copy to order file in GSO)
Completion of Request for Supervised Commissioning Form (RFC)
Scheduled Supervised Commissioning
Commission Dates: ________ _______ ________ ________

Phase IV Job Start-Up

Commissioned by: ____________________________________________________


Commissioning Notes:
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
Completed by: ____________________________________________________________________________
Name

Date

* At the completion of each phase transmit copy to Greensboro order file

Rev. 11-18-2011

Notes for VRV Refrigerant Piping


1. All joints shall be brazed except at the indoor units which shall be flared
2. All piping shall be installed in accordance with the mechanical design. Any deviation shall be
submitted for prior approval to the mechanical engineer prior to installation. Selected copper
tube must be of suitable wall thickness for higher operation pressures.
3. Flaring: Flared tube ends should have a smooth, even round flare of sufficient length to fully
engage the mating surface of the flare nut, without protruding into the threads. Use only PVE
or POE refrigeration oil when making flares. Dedicated flare block and tool is recommended.
Only use synthetic oil on the flare tool.
4. All piping exterior to building, shall be a minimum of type L, ACR rated straight pipe for R410A or as specified. All piping on the building interior shall be L, ACR rated rolled soft
copper or line set for R-410A or as specified, piping (after annealing) shall have sufficient wall
thickness for a continuous operating pressure of 600 PSI per ASME B 31.5-2010.
5. Dry Nitrogen: Dry nitrogen must be used during all brazing (pressure regulated to 3 PSI) to
prevent copper plate or oxidation formation.
6. Pressure testing: Tighten down stop valves before any pressure testing to prevent nitrogen
from leaking back through condenser and contaminating refrigerant.
Pressure testing shall be done in three (3) steps.
Step 1 Leak check 3 minutes at 150 PSI
Step 2 Leak check after 5 minutes at 325 PSI
Step 3 Leak check after 24 hours at 550 PSI (450 psi for systems with vertical Air Handlers)
Always check flare nuts for leaks using bubble solution. Be sure to use a recommended product.
Do not use a watered down fairy liquid solution.
7. Leak testing and evacuation shall be done in accordance with the US EPA Green Chill Best
Practices Guideline Ensuring Leak-Tight Installation of Commercial Refrigerant Equipment.
8. Evacuation procedures: Evacuation procedures shall be performed as follows:
A. Evacuate the system to 4000 microns. Break the vacuum with dry nitrogen to a pressure of
2-3 PSI and hold for 15 minutes.
B. Evacuate system to 1500 microns and maintain for 20 minutes. Break the vacuum with dry
nitrogen to a pressure of 2-3 PSI and hold for 15 minutes.
C. Evacuate system to below 500 microns and hold for 60 minutes.
D. Evacuate system to below 300 microns and hold for 24 hours.
Vacuum pump check valve should be used to prevent mineral oil from being drawn into the
system. These procedures must be adhered to, documented and included in the contractors
price.
9. Refrigerant charging: Weigh in additional refrigerant with digital scales. Calculate charge based
on total line length plus lb/ft of diameter. Check with each unit model for correct multiplier.
After the amount of refrigerant to be added is determined write it down on the label on the
back side of the front cover. After the vacuum/drying is complete, charge the additional
refrigerant in its liquid state through the liquid stop valve service port.
Make sure to use installation tools you exclusively use on R410A installations to withstand the
pressure and to prevent foreign material from mixing into the system.
Notes for Refrigerant Piping

Page 1 of 2

Rev. 11-11-11

Notes for VRV Refrigerant Piping Continued


10. All refrigerant piping and Refnets exterior to the building shall have aluminum jacket covering
the insulation in accordance with the following specifications.
Equivalent to Pabco-childers metals aluminum roll jacketing, .016 thick, complying with
3105/3003 standard alloys, stucco empossed finish with polysurlyn moisture retarder. Provide
" aluminum band clamp every 10 to 12.
11. Insulation techniques: All pipe work must be insulated along its full run using code compliant
(25/50 rated), Armaflex model UT/Solaflex, " thick, high temperature and UV resistant
closed cell insulation.
Insulation of pipes should be done after performing work required by note 8 (air tight test and
vacuum drying). Insulate the liquid piping, the HP/LP gas piping, the gas piping, the equalizer
pipe (between the outside units for the outside multisystem) and these pipe connections.
Insulation shall withstand temperatures of 248 degrees F or more for the HP/LP gas piping, the
equalizer pipe and gas piping.
Cover flare nuts on the fan coils using the insulation provided or condensation will occur causing
leaks.
12. Un-insulated joints will condense moisture around the fittings. Line components: Do not install
driers, oil traps, sight glasses or any other line component in the pipe work as this will affect the
performance and warranty.
13. VRV systems shall be installed in accordance with ASHRAE 15.
14. VRV systems shall be installed by a manufacturer certified and trained contracting company and
shall have documentation of VRV installation & commissioning training. Field Superintendent
shall have VRV training and certification.
Certification, training and commissioning documentation to be furnished with the contractors
bid and/or notice to proceed.
VRV supplier shall include a special VRV tool kit allowance for the installing contractor consisting
of:
A. Standard R-410A gauge kit with multiple tools
B. Torque wrench set
C. R-410A flare tool
D. R-410A plastic flare size gauge
If installing contractor does not currently have these special tools.
15. In applications where the Refnet kits are installed in an environment requiring fire-rated
material to be used, it is necessary for the installer to obtain from a third part supplier and to
utilize, for installation, fire-rated materials that meet all applicable building codes and other
requirements. The factory supplied insulation should be discarded in a manner meeting all
applicable law.
Notes for Refrigerant Piping

Page 2 of 2

Rev. 11-11-11

Cil

-u

-;::

CD
CIJ

~I~

::r::

)f,

""':

---!-\i';-spect iOn hatch


I
011-3/4

: /

i"", , ,/"i

location of

u~it'

.,y

f--

;;: :;::

'- '-

(:ncaseofusi~gAttachedpip;(Note,,)]

(Note,a)

Service

sp~ce

/'/
//

41 5/8

463/4

46-1/8

3!10-3/NI-I/8
3'10-318=31-1/8

GiQ~nding

terminal

(~ote.S,6)

II

1/4 incb bral:ng [or.nectioD

.3/1 in:b bra,.ng conoeclioo

.3/8 inch bra!i'g con>ecli"


ISIS incb bruing connection
~1/2 jDch brazing (a~nection

5/16-3/8U!C

M4

.111 inch brillng cor,nect'Oo

I 1-1/8

IH/41

3D072212A

1 S~ction gas pipe cUDectiol port (Hote. 5, 6) til-Va ilch br!Z;Dg connection
Kallber
Partnaoe
Cetcriptian

2 HP/LP glS pipe c",,,cli", ,ocl (N.le,I,'}

4 C.U pipe con~Htion purt


3 L;~Uid Pipe ((nnettion port

7 Suspensioo bracte!,
6 Co"," bOl (H,le,1I
5 LiqUid pipe cOineelion port

9 Attached pipeli) (Note,3)

1 C "ttached Pi~e(Z) (Note.3)

~1t- ~ .~ ~~I ~_ ~I: '~_lt'

L-~~~~ ISer,ice Sp",)~

s==~~

Hote)l.Be sure to install an insPHtion ,atch at mtrol bOX side,


Another opeHg is necessary to unload the uni\.
I, :nstall it at the place where small mnd of refrigerant does not distm,
Must not intall it at toe space such as roof-space of roo~. here person exists,
3,Attached pi'e is onlY used in case of connecting with a 01-1& tYPe i~door unit.
4. OCCUpy the space which is possibl e to install field pipes,
i,Reducer
be required (field smiy) if connection diameter dose not stit
on the tri pie Piping side,
i,lmlation is necessary (field suppiy) for the triFle pipi~g side.
1, This is a SPace to teep the top panel when servicing,

,,,,,r\

sHame Ptate - - - Rig~t side of mtrol bOlo

~,I///(//((//(C(((/((C(//(/v/((////////(///////(///J

.; .~

:;

i' ~

~~

,~

~~

~
~.~,
~

rn

CD

I\)

I/)

::J

0-

:::I
I/)

..:.....

o
3'

Co)

;,
.....

0
0

to
.....
.....

rn
(,)

5-

::::s

_.

::::s

CD

III

;::;:

:::l

c-

-U

Ol

(,)

"< C_.

.,.<

<
lJ

en

OJ

.".

~-'=

1i
~,-

,
'"''

/.

co~necti~g

"H

3. AttaChed pipe is onlY used in case of

with a 01-i8 type indoor U1it,

l This is a space to teep the top panel when servicing.

6, Insulation is necessary (field supplY) for the triple pip"ng side.

Or! the triple piping Side,

4.0ccupj the sPace which is pOSSible tG inst,11 field pipes.


S.Reducer may be required (field supply) if comction diameter dose not suit

S~speUjOQ

bractets

liquid pip! (emetiDI urt

GI! pipe CQUtttiU port

(~cte.5,6)

COHrol bllX {Note. I)


5 lli~ijid Fipe CIIuectiu port

Htac~~d Pipe(2) (Note.)}


A.ttatb~d Pin(1) IMDt.3)
8 iGrOunding tU;liAal
10

61-1/2
68-1/4

51103/5"51-7/5
56-311

bra.zl~~

~razin~ cO~lecti~~

iucb braziag caUectiDI

5/8 ilcb brazilQcmection

is/~

p3/8 ilcb

WRectlor

~ICb HU~Dg1:mHt:D~1

5/16-J/9~IIC

'-14

Ifill.
illZ Ileh

12 118

I 6-3/4

3D072213A

2 HP/~ gu PiPt CWtttiOI port (Hott.S.S) I~H/8 iHk bmin~ mmtiOl


1 SHticA u~ ~ift muctlu ,Gt~ (NQU.5.6) ~1-1/3 ioch braziQg cGQQecticQ
hibet
PartMI!
DmriptiUl

I I
.
'""---t--

;110-3/,-51-116

~~
... ~.~1
~
"'1:'\:'~

Service space

t h=ft~1Ir-

(In case of using A::ac,ed piPe(Note. 3))

Note)!. Be sure to instal I an inspection hatch at centre I bOl si de.


Another ope!li!lg is necessary to un load the un i t.
1. Install it at the place where srrall sourd 01 refrigerant does not disturb.
Must not install it at the space such as roof-space of room where person exists.

--~

017-3/4

'\lAspectiOn hatch

__~

""/
"
, /"" ,

L__

locat iO~ of un it's lame Plate . Pil,t side of contro I bOl

~c

CD

en

<
c..
c:

"0

0)

oCN

<
0)

CN

CD
......
.....
o
o

CN

en

c
c:

f/)

o
::J

f/)

::J

(1)

rJJ

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VJ

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-b

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.~

"'I~
~ '0
"

a.

<1l

"8

(!l.

gj

l'i.

.~

"'I.E
lQ
co

./

I
I.

"' "' .

(4-5/16)

o
15-1/4

ill
2-518

r:..

W
~

6 )(Note 1.)

o 18 (Note 2.)

-.~

--~

~Inspeclion door

I"\--L---n-

r-

~'-"-"-i'-"-"-',:,J

./

~spension bolt pilCh)

Location of unit's Name PlateRight side of electric box

a:>

~I,

!(2

:;;-

, I

1-

16-7/8

103/16

~
c\J

WI
"=

(Servicing space)

V/.

(In case of use Attached pipe)

12 or more
t
(Servicing space)

/j

Servicing space

C\J

'""";"

wi
,,=1

indoo~

unit.

Attached pipe (2) (Note. 3)


Attached pipe 1) Note. 3)

Liquid pipe connection port


HPILP gas pipe connection port

3
2
1

$ 5/8 brazing connection


$ 318 brazing con:1ection

:liB brazing connection

1/2 brazing con'1ectlon


M4
MB-Ml0

$ 1/4 brazing connection

3D058236

(jI1 f2 brazing connection


Suction as pipe connecti?~ ~ brazing connection
Description
Part name
Number

Gas pipe connection ort

liquid pipe connection port

Electric box (Note 1.)

Grounding terminal
Suspension brackets

7
6

10
9

4. Small sound of refrigerant will be made, which


may be disturbing.
Do not install il at the place such as bedroom
under roof.

connecting with a 07-18 class

Notes) 1. Electric box can also be fixed on the other side


of the unit.
2. Be sure to install an inspection door at electric
box side.
3. Attached pipe is only used in case of

NI~

oE .'"

0"'

i" ~

__ . =L 10or~~e

10ormore

@'~~~~
~~

<
c...
C

"C

Ol

.0
C/.)

OJ

tn

:J

tn
-.
o

CD
:J

c-.

tn

:I

tn

;j

(1)

o
3'

C>

g
;,

cO

It)

C/.)

C
rJJ

1 (4-5/16) 1

15-1/4

lL..-------

".

1 (4-5/16) 1

.~

.1

13-3/4 or more ,
(Servicing space)

I ~l ~

8
7
6
5
4
3
2
1
Number

10

30058237

Description

3/8 brazing connection


112 brazing connection
5/8 brazing connection

~
~

3i8 brazing connection


5/8 brazing connection

Liquid pipe connection port


HP!lP gas pipe connection port
Suction gas pipe connection port
Part nalT'.e

~-----

5/8 brazing connection


314 brazing connection
M4

Gas pipe connection port

Liquid pipe connection port

Attached pipe (2) (Nole 3)


Attached pipe (1) (Note_ 3)
Grounding terminal
Suspension brackets
Electric box (Note 1_)

60 or less_
4. Small sound of refrigerant will be made, which
may be disturbing_
Do not install it al the place such as bedroom
under root

with indoor unit capacity index 54 or more and

Notes) 1 Electric box can also be fixed on the other side


of the unit.
2_ Be sure to install an inspection door at electric
box side_
3_ Attached pipe is only used in case of connecting

(In case of use Attached pipe)

13-3/4 or more
(Servicing space)

~~~~

Servicing space

1" 100rm;~ _/
='(serVicingspaCe)

iw

~\\9ooo~'~

6-518
10-3/16

1-718

~
N

~Il.

<
c...

<h

(0

CW

cCJ)

::s
en

0"

."

2-5/~ I

,.:.

a5

(61(Note 1.)

0 18 (Note 2.)

~Inspection door
---.-~

".

Location of unit's Name Plate- -Right side of electric box

i':

~Ig>

.,

alCl.

.,

\!)

-'5'

~-~~

~~~

::s
en

ex>

0'

"'0

0)

3"
CD

-u

~I!I ~I

(;-5/8)

___ _

If --

S!"j](6

;g

16-7/8
(Suspension bolt pitch)

CJ)

o<

OJ

<

rn

OJ

.j>.

Dimensions

EDUS39-900-FB

BSVQ96PVJU
o

l
-

~g'
0._

'J,
Ul

<D

'"

;~

::;go

s>~
~~

~
~

~s:s;~;;
"~'$."G.v.-

Goo"""
_

.-

~
~

1
-

;~

+-'

'-' ....
.....

..... -

=.

: .~ -_: ~_~ -._; ~_: i _=_~ ~_; =.~


2~-.~_'

----:::

--

--

~e:~:;:';;~:;;
.;:: ...... ""' ....... ",;:"6 -=- ;;;0>-"

~~HHH~HH

~~

.'"

..........

~::.'=g:~-:~

UDIJO

;;

s;
d..

---!'",'4r- - - - -

+--

I,
,

.-

e:

-:;

.-

91/Ci-11

I/"-Z
91/.-
8!\-~

BSVQ-P

(LP) SUCTION REFRIG. LINE


(FROM INDOOR UNIT)

NOTE:
CONTRACTOR TO PROVIDE 5/16" THREADED
ROD HANGERS WITH DOUBLE SIDED RUBBER (1/2" THICK)
ISOLATORS AT EACH SUSPENSION BRACKET (4- EACH)
ON BRANCH SELECTOR FOR SUSPENSION OF UNIT

,/

(HP) LIQUID REFRIG. LINE


(TO INDOOR UNIT)

1/4-" SERVICE FTG.


(TYP) EACH VAL~
(LP) SUCTION SREFRG. LlNE ____
(TO OUTDOOR UNIT)
_____

CONTRACTOR TO INSTALL LINE SIZE


SHERWOOD MODEL "WAS" REFRIGERANT
SHUT-OFF VALVES WITH ACCESS FITTING.
ALL VALVES SHALL INCORPORATE
DUAL STEM SEAL DESIGN W/TEFLON
PACKING INTERNAL PRIMARY SEAL.
VALVE SHALL PERMIT OPERATION WITHOUT
REMOVAL OF SEALS OR TEFLON GASKETS.
PROVIDE W/INTERNAL BALL TYPE RELIEF
PORT FOR DUAL DIRECTIONAL SHUT-OFF.
PROVIDE FULL FLOW PORTS ON ALL SIZES
1/4" THROUGH 7/8".
SHUT-OFF VALVES SHALL BE
(NOTE:
ZERO-CLEARANCE TYPE. ALL BRONZE.
BRAZED CONNECTIONS WITH 1/4" SCHRADER
TYPE SERVICE FIniNG IN VALVE. TYPICAL
FOR EACH LINE).

DETAIL

INSTALL BRANCH SELECTOR


A MINIMUM OF 12"x 15-1/4"
CLEAR FOR ELECTRICAL
~ ~~~~fE TO ELECTRIC BOX

_~N

(HP) LIQUID REFRIG. LINE


(FROM OUTDOOR UNIT)

(HP) HOT GAS REFRIG. LINE


(FROM OUTDOOR UNIT)

TYPICAL BRANCH SELECTOR PIPING


NOT TO SCALE

ALL MECHANICAL EQUIPMENT SHALL BE IN COMPLIANCE WITH ASH RAE 90.1

Rev. 11-11-11

OUTSIDE UNIT SIDE

BRANCH SIDE

MAIN LINE SIDE


MAX. 15 degrees
rotation up
HORIZONTAL
PLAIN -

NOTE:

THIS SAME HORIZONTAL APPLICATION APPLIES TO HEADERS.

DETAIL -

MAXIMUM ROTATION OF

HORIZONTAL INSTALLED "REFNET"


( REFER TO MANUFACTURERS INSTRUCTIONS)

Rev. 11-11-11

PRESSURE-REDUCING VALVE ~

HIGH PRESSURE HOSE~


TAPE

NITROGEN

~
\

REfRIGERANT PIPING

PACKLESS VALVE

NITROGEN

NOTES:
USE DEDICATED MANIFORD. GAUGES AND
HOSES TO GUARD AGAINST CROSS CONTAMINATION
SERVICE PORT CHANGE DIAMETER 1/4" ENLARGED TO 5/16"

DETAIL -

TYPICAL NITROGEN PURGING SET-UP


NOT TO SCALE

Rev. 11-11-11

RECOMMENDED EQUIPMENT
CLEARANCES:
3" ABOVE
12" ENTERING (3 PIPE)
IN SPACE CONDITIONS THAT
DO NOT ALLOW 3" ABOVE THE
DEVICE, MAINTAIN A 1" AIR
SPACE BELOW UPPER DECK
AND INSTALL 1/2" FOAM
HANGERS
INSULATION ON THE TOP OF
(TYP)
THE DEVICE.

HANGERS
(TYP)

II
I I
I

III
I I I
I I

BRANCH
SELECTOR
UNIT
MIN. 20"
BEFORE ELBOW

DETAIL -

..

MIN. 20"
BEFORE ELBOW

RECOMMENDED PIPE CLEARANCES

FOR BRANCH SELECTOR UNITS


( REFER TO MANUFACTURERS INSTRUCTIONS )
Rev. 11-11-11

--

_-1

PROVIDE "ALUMA STAND" CONDENSING


UNIT SUPPORT AS MANUFACTURED BY:
PREaSION ALUMINUM PRODUTS,
DEERFIELD BEACH, FL.
CONDENSING UNIT SUPPORT SHALL MEET
STATEWIDE BUILDING FOR USE IN COSTAL
AND NOT-COSTAL ZONES
PROVIDE STANDARD 1S" FROM BASE TO
BOTTOM OF RAIL

lB"

<::: . . . . . . . . .............. --.....-""

--<.,.-""'"
-

."...,.."---

~-- -

ANCHOR PADS BELOW"""""'ROOF MEMBRANE OR


GRADE AS INDICATED
ON THE DRAWINGS

-<:=-..............

....... -.......
->

- ___ - -

REFRIGIERANT PIPING
AND POWER CONDUIT(S)
LOCAnONS

..............-

--

,.,.,. . .- -- -.......

......

< ............. -

-- -........ ----

-.. . _--->

................................................ .,.--

"::>

.,.--

GENERAL INSTALLAnON NOTES:


1.

REFER TO MANUFACTURERS INSTALLAnON


DETAILS FOR PROPER INSTALLAnON.

2.

MANUFACTURERS DETAILS ARE FOUND AT


WWW.ACSTANDS.COM. UNDER ENGINEERING
DOCUMENTS/ALUM STAND.

DETAIL: CONDENSING UNIT ROOF/GRADE SUPPORT


(DOUBLE MODULE SYSTEM SHOWN)
NOT TO SCALE

Rev. 11-11-11

HANGERS
(TYP)

\.

'1'-''1'-'

I I
I I
I I
AI
v

.....

-:'

MIN. 20"

BEFORE ELBOW

O(fP

D
~

~C ORK

DETAIL -

PADS
(TYP)

RECOMMENDED PIPE CLEARANCES


FOR INDOOR UNITS

( REFER TO MANUFACTURERS INSTRUCTIONS)

LENGTH "L"

INCHES OFFSET & RETURN

/ / - - -~

( ( ( SLEEVE
IJ

L"

I
I
I

----,

==
0

~ \1

GUIDE BRACKET

NOTE:
CALCULATION FOR EXPANSION AND CONTRACTION SHOULD
BE BASED ON THE AVERAGE COEFFICIENT OF EXPANSION OF COPPER
WHICH IS 0.0000094 INCH PER INCH PER DEGREE F, BETWEEN
70 degrees F AND 212 degrees F.
(EXAMPLE: EXPANSION OF A 100 DEGREE F RISE FOR EACH 100 FT.
OF ANY SIZE IS 1.128 INCHES)
EXPANSION DIMENSION "L" FOR OFFSET & RETURN TO BE BASED ON
THE EXPECTED EXPANSION INCHES PER DIMENSION OF PIPE

DETAIL -

EXPANSION LOOPS

PLAN VIEW
Rev. 11-11-11

UNISTRUT SUPPORT
ALUMINUM JACKET
OVER INSULATION
REF. PIPE

UNISTRUT
PIPE CLAMP

DETAIL -

REF. PIPE UNISTRUT SUPPORT


NOT TO SCALE

Rev. 11-11-11

REFRIGERANT PIPING
FROM OUTSIDE UNIT
OR INTERIOR BRANCH
SELECTORS

TYPICAL VRV "REFNET" REFRIGERANT


BRANCH PIPING DEVICE INSTALLED
IN A TRUE AND LEVEL POSITION
PARALLEL TO CEILING BELOW OR
FLOOR STRUCTURE ABOVE

MIN. 20"
AFTER ELBOW

MIN. 40" BETWEEN


REFNET AND HEADER

LONG SWEEP
ELBOW OR LONG
BEND OF SOFT
COPPER (TYP)
I-------I~~-

MIN. 20
BEFORE ELBOW

TO TYPICAL INTERIOR
TERMINAL UNIT

CAL VRV 4 OR 8
CONNECTOR "HEADER" DEVICE

TO TYPICAL INTERIOR
TERMINAL UNIT

DIAGRAM -

PLAN VIEW OF "REFNET" & "HEADER"

INSTALLATION FOR BRANCH REFRIGERANT PIPING


( REFER TO MANUFACTURERS INSTRUCTIONS)

Rev. 11-11-11

REFRIGERANT PIPING
FROM OUTSIDE UNIT
OR INTERIOR "BS"
BRANCH SELECTORS

THE REFNET KITS ARE SUPPUED WITH INSULATION


INTENDED TO FIT OVER THE MAIN BODY OF THE "REFNET"
JOINT AFTER INSTALLATION OF THE "REFNET" KIT IS COMPLETE.
IMPORTANT: SEE NOTE@) BELOW

MIN. 20"
AFTER ELBOW

MIN. 40" BETWEEN


REFNETS

TYPICAL VRV "REFNET" REFRIGERANT


BRANCH PIPING DEVICE INSTALLED
IN A TRUE AND LEVEL POSITION
PARALLEL TO CEIUNG BELOW OR

/FLOOR STRUemR, ABO>l'


LONG SWEEP
ELBOW OR LONG
BEND OF SOFT
COPPER (TYP)
1-------------1~~-TO TYPICAL INTERIOR

TERMINAL UNIT

MIN. 20"
TYPICAL VRV
"REFNET" DEVICE

BEFORE ELBOW

LONG SWEEP
ELBOW OR LONG
BEND OF SDFT
COPPER (TYP)

TO TYPICAL INTERIOR
TERMINAL UNIT

DIAGRAM

TO TYPICAL INTERIOR
TERMINAL UNIT

PLAN VIEW OF TYPICAL "REFNET"

INSTALLATION FOR BRANCH REFRIGERANT PIPING


( REFER TO MANUFACTURERS INSTRUCTIONS)

Rev. 11-11-11

,,------71

I"
1

"

/1
/
"

/
//

1
"

1
""

IL _ _ _ _ _ _

J45 deg. MAX

1/"
1

,<' / /

,,/

1
~

--.;t-

45 deg. MAX

-:q.

----------~

NOTE:
IN CASES WHERE PIPING/TUBING NEEDS TO DROP BELOW OBJECTS,
(BEAMS, DUCTS, CONDUITS, PIPES ETC.) PIPING SHALL HAVE LARGE RADIUS
TURNS AS INDICATED ABOVE (NO MORE THAN 45 DEGREES PER FITTING)
TO PREVENT TRAPPING OF REFRIGERANT.

DETAIL -

PIPING OFFSET BELOW OBJECT


ELEVATION VIEW
Rev. 11-11-11

Summary of the Commissioning Request Procedure

The following outlines the procedure for smooth processing of the installing contractors
commissioning request:
1. Contractor completes the Request for Supervised Commissioning form
2. Contractor submits the Request to Hoffman & Hoffman, Inc.
3. Supervising personnel will contact the installing contractor to schedule the
commissioning.
4. Contractor completes the Pre-Commissioning checklist and submits to the Hoffman &
Hoffman Coordinator a minimum of 48 hours prior to the scheduled commissioning.
5. The contractor, salesperson and supervising personnel meet at the jobsite on the
scheduled date to perform the Supervised Commissioning session.
6. By completing and signing the Pre-Commissioning checklist, the contractor confirms and
represents that the job is ready for commissioning. If upon arrival on the scheduled day
for the commissioning it is found that any portion of the job is not ready for
commissioning, the contractor shall be subject to additional fees.
7. The installing contractor is responsible for arranging access to the equipment on the day
of the commissioning. This includes notifying the necessary parties at the site to insure
access to all components of the system. The contractor must provide any ladders, lifts,
keys, or other devices necessary to access the equipment.
This supervision of commissioning is to offer supervision of the contractor performing
the commissioning onsite. The installing contractor must have adequate personnel
onsite at the time of the assisted commissioning. The installing contractor is responsible
for providing all service tools, test equipment, refrigerant, and other supplies necessary
to conduct the commissioning.

DAIKIN AC (Americas), Inc.

TEL: 866-4DAIKIN
FAX: 972-245-1038
www.daikinac.com

1645 Wallace Drive, Suite 110


Carrollton, TX 75006 USA

Request for Supervised Commissioning

SRO#:___________

DATE REQUESTING Commissioning:___________________


Instructions for submitting Supervised Commissioning request:
Submit this form to the Service Coordinator at least 14 days prior to a requested assisted commissioning
(techsupport@daikinac.com or FAX 972-245-1038). Within 3 business days of receipt of the request, the
Daikin Area Service Manager will contact you to schedule the Commissioning and provide a SRO # to
reference any future correspondence to this work order. The form must be filled in its ENTIRETY with a
signature and a Purchase Order to be placed on the schedule. Please refer to the Daikin AC
commissioning policy for full details regarding any fees associated with this Commissioning.
Request will not be honored without required purchase order(s) from Distributor/Rep).

Purchase Order (P.O.) for Commissioning: __________________(Must Include to schedule)


Note: Must be OPEN P.O. or a Not to Exceed Amount Purchase order.

Contractor Information
Company Name:
City, State & Zip:
Phone/Fax #:
Contact:
Email Address:
Rep or Distributor Information (Must supply Purchase Order)
Company Name:
City, State & Zip:
Contact:
Phone:
Email Address:
Site Information:

Must have specific job location address

Job Name:
Address:
City, State & Zip:
Contact:
Phone:
Equipment Information
Number of Systems to be Commissioned _______________
Note: each system will require a separate form

Request - 1-

Ver. ELEC

DAIKIN AC (Americas), Inc.


1645 Wallace Drive, Suite 110
Carrollton, TX 75006 USA

TEL: 866-4DAIKIN
FAX: 972-245-1038
www.daikinac.com

Equipment Serial Number Information

OUTDOOR UNIT(s)
Outdoor Serial
Numbers

Outdoor Model #

Quantity
of Indoor
Units

Quantity
of BS
Boxes

System 1
System 2
System 3
System 4
System 5
System 6
System 7
System 8
System 9
System 10
System 11
System 12
NOTE: if more than 12 Systems complete additional form

Indoor Unit
Model Number(s) and serial numbers:
QTY
Model #
Serial No.

QTY

Request - 2-

Model #

Serial No.

Ver. ELEC

DAIKIN AC (Americas), Inc.

TEL: 866-4DAIKIN
FAX: 972-245-1038
www.daikinac.com

1645 Wallace Drive, Suite 110


Carrollton, TX 75006 USA

Controller(s):

Specialized Control(s) (Must complete Controls CHECKLIST)


Model Number
Itouch (DCS601C71) / WEB (DCS004A71)/ Bacnet (DMS502B71) / Lonworks (DMS504B71)

Quantity

Model Number

Additional Accessories
Manufacturer

Description

Model Number

Description

Status of Installation
Refrigerant Piping Completed
Electrical Wiring Completed
Drain Piping Completed

Yes
Yes
Yes

No
No
No

If no, anticipated completion date


If no, anticipated completion date
If no, anticipated completion date

Please refer to the Daikin AC commissioning policy for full details regarding any fees associated with this Commission. A
commissioning date will not be scheduled until all required information is completed and submitted to Daikin AC. Within 3 business
days a Daikin representative will contact you with a date. Please note:

1.
2.
3.
4.

All equipment must be running and wiring issues identified prior to Daikin arriving onsite.
You agree that you will be responsible for any tools and Freon needed on-site.
Daikin request the system to be pressure tested to 550 PSIG for 24hrs.
Daikin request a triple evacuated to below 500 microns and must hold 500 or below for 1 hr.
5. Daikin requires a 2 wire, stranded, non-shielded, 18 gauge. This will ensure that there are no
communication issues when the system is started up.

The above must be achieved before DAIKIN arrives on-site to complete this commission. If this
is not completed when Daikin arrives you will be charged an extra fee.

Contractor Signature:
Date Submitted:
..

Internal Use Only

SRO Number:________

Request - 3-

Ver. ELEC

DAIKIN AC (Americas), Inc.

TEL: 866-4DAIKIN
FAX: 972-245-1038
www.daikinac.com

1645 Wallace Drive, Suite 110


Carrollton, TX 75006 USA

Pre-Commissioning Checklist required 48 hours before a scheduled


commission.
In an effort to provide the highest level of service, the following checklist is provided to insure that all
necessary installation items are completed prior to a scheduled supervised commissioning of VRV and
VRV-S systems. Please fill out the form completely and email to techsupport@daikinac.com or FAX 972245-1038. For a supervised system commissioning, submit this form at least 48 hours prior to the
scheduled commissioning. The below listed installation related items must be completed prior to our
arrival. Failure to complete the items listed below may result in additional charges per the Daikin AC
Commissioning Policy. Please fill out 1 per system.

Commissioning

SRO#:___________

INSTALLING CONTRACTOR AND SITE INFORMATION:


Installing Contractor:

Telephone:

E-Mail:

Fax:

Job/Location Name:
Site Address:

City:

State:

Number of Outdoor Units:

Zip:

Number of Indoor Units:

Install Completion Date:

Requested Commissioning Date:

SITE CHECKLIST
1.

REFRIGERANT PIPING

Yes

(a)

Has all system piping been completed in accordance with installation


guidelines?

(b)

Has the system piping been pressure tested and leak checked?
If the system has been pressure tested, what pressure was applied?

(c)

PSIG

Was a standing pressure test performed?


What was the duration of the standing pressure test?

(d)

HOURS

Has the system piping been evacuated?


MICRONS

How many microns was the system evacuated to?


How long was the evacuation held?

HOURS

(e)

Has the total liquid line length been calculated?

(f)

List the total line lengths for each pipe size used?
1/4 O.D.
3/8 O.D.
1/2 O.D.
Has the additional refrigerant charge been calculated?
If charge has been calculated what is the amount?

(g)

No

LBS

OZ

Has all system piping been insulated, including RefNET and flare connections?

Checklist-1-

Ver. ELEC

DAIKIN AC (Americas), Inc.


1645 Wallace Drive, Suite 110
Carrollton, TX 75006 USA

TEL: 866-4DAIKIN
FAX: 972-245-1038
www.daikinac.com

SITE CHECKLIST (cont.)


2.

ELECTRICAL CONNECTIONS

(a)

Have all line voltage connections been made to Indoor/Outdoor units?

(b)

Have all control wiring connections been made?

(c)

Have the remote controllers been installed?

(d)

Are any Remote sensors being used?

Yes

No

Yes

No

If so, where are they installed?


(e)

What type and gauge wire was used for control wiring?
(i.e. 18AWG stranded non-shielded)?

TYPE:
(f)

What is the supplied line voltage?


L1

(g)

3.

GAUGE:
L2

L3

If new construction, is building still being supplied with temporary


power?

INDOOR UNITS / BRANCH SELECTOR BOXES

(a)

If using ducted fan coil units, has all duct work been connected?

(b)

Have the condensate drain lines been installed and was the
supplied vibration brake hose used?

(c)

Are any externally supplied condensate pumps being used?


If yes, has condensate pump safety circuit been wired into indoor
unit control board?

(d)

(e)

4.

If using ducted fan coil units and factory installed return air filter
has been removed or if return air flow has been converted to
return air to rear of unit, is any additional air filtration being
provided?
Have Branch Selector boxes been wired for Line voltage and has
control wiring been connected?

OUTDOOR UNITS

Yes

(a)

Have compressor shipping brackets been removed from


compressor base?

(b)

Has outdoor unit been properly secured?

(c)

Has the outdoor unit been installed with proper clearances?

(d)

Has drainage of outdoor unit condensate been taken into


consideration?

No

I hereby certify that all items on this list have been checked, and that all information is correct.
I further verify that the job is ready for commissioning. I realize that if upon arrival to the commissioning the job is not
ready for start up, that I will be subject to additional fees as described in the Daikin Policies and Procedures Guide.

Checklist-2-

Ver. ELEC

DAIKIN AC (Americas), Inc.

TEL: 866-4DAIKIN
FAX: 972-245-1038
www.daikinac.com

1645 Wallace Drive, Suite 110


Carrollton, TX 75006 USA
Controls Checklist an Activation Keys
i-Touch,
BACnet
Lonworks
Send Form to: TECHSUPPORT@DAIKINAC.com

Please fill in ALL information to activate

Quali f i e d A g e n t n a m e :

i - T o u c h

C o n t r o l l e r

Basic Software ID

MAC Address:

case sensitive 7 digits

white sticker on I-Touch

Building Location
City, State

Building Type:
(OFC,RES, Medical, BANK, etc)

Number of
Floors

Floor Size

24VAC Power to
Controller:

(area sq. ft.):

Yes

No

Number of D3 Ports:

Number of Daikin Indoor Units


Number of Daikin Outdoor units:

Number of Systems:

Crestron Interface with itouch?

Yes

WEB OPTION

Yes

No
No

Web
Software ID:

IP Address (must be static IP):


Subnet Mask:

case sensitive

Default Gateway Address


Host Name:

Preferred DNS Address:


Alternate DNS Address:
PPD Option

NOTE: MUST provide MAC address and Basic Software ID for WEB and PPD option

Yes

No

NOTE: MUST provide MAC address and Basic Software ID for the WEB and PPD option

PPD Software ID:

Brand of KW Meter:

case sensitive

Number of KW Meters:

Model of KW Meter:

B A C N E T : Yes
24VAC Power to
Controller:
IP Address:

Yes

No

No
Device Instance Number:
Allowable range: 0-4194303)
FRONT END SYSTEM

(must be static IP):

MANUFACTURER:____________

Subnet Mask:

MODEL:_____________________

Default Gateway Address:

L O N W O R K S : Yes

No
FRONT END SYSTEM

24 VAC Power to Lonworks:


Yes

No

MANUFACTURER:________________
MODEL:________________

By completing these forms, you hereby certify that all items on this list have been checked, and that all information is correct. You further verify that the job is
ready for commissioning. You realize that if upon arrival to the commissioning the job is not ready for start up, that I will be subject to additional fees as described
in the Daikin Policies and Procedures Guide.

Checklist-3-

Ver. ELEC

DAIKINJlC'
absolute comfort

Commissioning Policies and Procedures

Confirmation of Pre-Commissioning Data

I hereby certify that all items on this list have been checked, and that all information is
correct.
I further verify that the job is ready for commissioning. I realize that if upon arrival to
the commissioning the job is not ready for start up, that I will be subject to additional
fees as described in the Daikin Policies and Procedures Guide.

Contractor Signature:

Date:

14

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