Research Institute for Innovation in Sustainable Chemistry, National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
Institute of Accelerator Analysis, Ltd. (IAA), Shirakawa Analysis Center, 6-270 Ichiridan, Shirasaka, Shirakawa, Fukushima 961-0835, Japan
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 30 December 2009
Received in revised form
5 March 2010
Accepted 9 March 2010
Available online 17 March 2010
The biomass carbon ratios of various polymer composites were studied. The biomass carbon ratios of
polymer composites were estimated by the ratios of 14C to 12C measured by accelerator mass spectrometry (AMS) based on ASTM D 6866-08. The pretreatment conditions of the polymer composite of
each constituent for the AMS measurement are described. The repeatability and accuracy of the biomass
carbon ratio evaluation by AMS for the polymer composites with an inorganic ller, which are biomassbased plastics with mineral calcium carbonate and petroleum-based plastics with biobased calcium
carbonate, such as shell powder or an organic ller, are discussed. The standard deviation of the polymer
composite was less than 1%, and it was sufciently lower compared with the limit of the AMS
measurement (0.12%). Also, the biomass carbon ratio of each constituent of the polymer composite
including the inorganic ller was signicant based on the AMS measurement by changing the
pretreatment conditions.
2010 Elsevier Ltd. All rights reserved.
Keywords:
Polymer composite
Calcium carbonate
Cellulose
Biomass carbon ratio
Accelerator mass spectrometry
Repeatability
1. Introduction
The plastics product that we are using is not made from a simple
substance, such as only pure plastics resin. It is because various
additives are added to obtain stability during long-term use. Based on
circumstances, it may be when about 50% of the total weight of the
product is an additive [1]. Many plastics are chiey produced with
petroleum though the plastics product is used in various industrial
elds. A plastics product is difcult to dispose of after its use due to its
resistance to corrosion. Currently, plastics use petroleum for the
feedstock, and also use petroleum for the manufacturing energy. The
use of petroleum is decreased by producing plastics products using
biomass feedstock that has assimilated carbon dioxide, and the total
abatement of carbon dioxide emissions from biomass used in plastics
production is expected.
As for plastics products produced by biomass, various materials
are now reported in the commercial market. Poly(lactic acid)
(PLA) is a typical biodegradable polymer synthesized by using
lactic acid from biomass starch, therefore this polymer is made
from a renewable source. The production of PLA is done at the
mass production plant of NatureWorks in the US [2]. The life cycle
assessment (LCA) of PLA is an analytical tool concerning the
* Corresponding author.
E-mail address: m.funabashi@aist.go.jp (M. Funabashi).
0141-3910/$ e see front matter 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.polymdegradstab.2010.03.011
potential decrease in fossil energy use and the emission of greenhouse gases. LCA shows that the processes of PLA production can
become both fossil energy free and a source of more carbon credits
compared to conventional petrochemical based polymers [3].
The trade name TERRAMAC from a Japanese Company is applied
to packaging lms, sheets or bers, such as nonwoven cloths
[4]. The composite of PLA resin with a natural ber has also been
investigated, and the mechanical property of this composite is
promising [5e8]. There is a biodegradable plastics that a microorganism synthesizes called poly(hydroxyl alkanoic acid) (PHA) [9].
Many kinds of monomer units can be produced depending on
the carbon source and fermentation conditions. The composites
mixed with these microbial polyesters and natural bers have
been investigated [10e12]. The mass production of PHA is starting
in the US [13]. The life cycle inventories of energy consumption and
carbon dioxide emission of the biobased PHA are signicantly
lower than those of typical petrochemical plastics [14]. Besides,
bio-polyethylene will be made from the bio-ethanol produced from
sugar cane in Brazil [15]. A lm by ination formed petroleumbased polyolen with old rice powder, which is waste after storage,
and a food grade tray from a compound of polypropylene that
contains rice and wood powder are being made [16]. A composite of
polypropylene or biodegradable plastics (PLA or poly(butylene
succinate)) with scallop shell have been investigated in Hokkaido,
Japan [17,18].
1277
2. Experimental
2.1. Materials
Poly(lactic acid) (PLA) (TERRAMAC TE-2000) from Unitika Co.
was used as received. Polypropylene, isotactic (PP) (Mn 67,000) and
poly(1,4-butylene succinate) extended with 1,6-diisocyanatohexane (PBS) were used as received from SigmaeAldrich. Cellulose
microcrystalline powder (Avicel) from Merck KGaA was used as
received. Cellulose (qualitative lter paper) from Whatman was
used as received. Powders of calcium carbonate from shells and
limestone were employed. Calcium carbonate (CaCO3) from shells,
Gofun, which is used as a coloring for Japanese paints, from Matsujirushi, Nakagawa, were used as received. Guaranteed reagent
grade mineral calcium carbonate from Kanto Chemical Co., Inc., was
used as received.
2.2. Crushing of polymer pellets
The polymer pellets were crushed into powders. These samples
were crushed by a mechanical mixer along with crushed dry ice.
One cycle was a 3-min crushing and ten cycles of crushing for each
sample with a 1-min interval. The crushed powders were separated using a 125 mm mesh sieve. The powders under the 125 mm
size were dried in a vacuum oven and used for the sample
preparation.
2.3. Sample preparation of polymer composites
(PP or PBS/cellulose, PP or PLA/CaCO3)
Fig. 2 shows the polymer composite preparation method. The
polymer composites were prepared by the hand mixing of the
polymer and additive powders using a mortar and pestle for
5 min. The determined polymer powders and cellulose or calcium
carbonate llers were mixed. The mixture (ca. 7 g) was then
placed in a stainless mold (10 10 0.05 cm). The mold was
placed on a hot plate and heated. After the temperature of the hot
plate of reached 160e200 C, the mold was pressed at 20 MPa for
5 min.
Polymer pellets
a) Polypropylene (PP) (petroleum origin)
b) Poly(butylene succinate) (PBS) (petroleum origin)
c) Poly(lactic acid) (PLA) (biomass origin)
Crushing
by mechanical mixer along with dry ice
Polymer powder
1. cellulose powder
Filler
Mixing
i ) Cellulose powder (biomass origin) with PP
ii ) Filter paper (biomass origin) with PBS
iii ) Calcium carbonate (biomass origin) with PP
iv ) Calcium carbonate (mineral origin) with PLA
Hot press
Hot press at 160 - 200 oC and 20 MPa for 5 min
Sample sheet
Fig. 1. BiomassPla mark in BiomassPla Certication System organized by Japan
BioPlastics Association (JBPA).
Fig. 2. Sample sheet preparation method for polymer composites with organic or
inorganic ller.
1278
Sample
Oxidation Reaction
oC
D14 C
h14
i
As 14 Ar =14 Ar 1000&
(1)
(2)
(3)
14
As and 14Ar are the ratios of 14C to 12C for the sample and
reference (SRM 4990c), respectively. The above method is the
measurement procedure of the ratios for the three carbon isotopes
(14C, 13C, and 12C) in the samples at the IAA. Formulas (1) to (3) with
the correction factor of 0.93 are regulated in ASTM D 6866-08. At
the same time, the correction of 14As using the 13C ratio to 12C is also
regulated in ASTM D 6866-08. This correction was used for the
biomass carbon ratio of the Gofun in this study.
Table 1
Biomass carbon ratio of polypropylene (PP)/cellulose powder composite sheet.
Materiala
Shape
Pretreatment
conditionb
PP cellulose
PP cellulose
PP cellulose
PP cellulose
PP cellulose
PP cellulose
PP cellulose
PP cellulose
PP cellulose
PP cellulose
Average
Standard
deviation
sheet
sheet
sheet
sheet
sheet
sheet
sheet
sheet
sheet
sheet
EA980
EA980
EA980
EA980
EA980
EA980
EA980
EA980
EA980
EA980
C
C
C
C
C
C
C
C
C
C
D14C &
pMC %
Biomass
carbon ratio %
686.17
707.67
709.94
704.24
697.46
682.93
696.48
705.09
703.63
698.95
31.38
29.23
29.01
29.58
30.25
31.71
30.35
29.49
29.64
30.10
29.18
27.18
26.98
27.51
28.13
29.49
28.23
27.43
27.57
27.99
27.97
0.78
a
Heat press sheet of PP/cellulose powder (60/40 wt%). This cellulose is Avicel
powder. The biomass carbon ratio of PP was under 0.12% which was the underlimitation value of AMS. The biomass carbon ratio of the cellulose was 110.87%.
b
Oxidation reaction by O2 gas ow using elemental analysis apparatus at 980 C.
1279
Table 2
Biomass carbon ratio of poly(butylene succinate) (PBS)/cellulose paper composite
sheet.
Materiala
Shape
Pretreatment
conditionb
PBS cellulose
PBS cellulose
PBS cellulose
PBS cellulose
PBS cellulose
PBS cellulose
Average
Standard deviation
sheet
sheet
sheet
sheet
sheet
sheet
EA980
EA980
EA980
EA980
EA980
EA980
C
C
C
C
C
C
D14C &
pMC %
Biomass
carbon ratio %
873.94
865.19
854.17
870.64
860.88
870.79
12.61
13.48
14.58
12.94
13.91
12.92
11.73
12.54
13.56
12.03
12.94
12.02
12.47
0.63
a
Heat press sheet of PBS/cellulose (85/25 wt%). This cellulose is lter paper. The
biomass carbon ratio of PBS was 0.30% which was the under-limitation value of
AMS. The biomass carbon ratio of the lter paper was 98.72%.
b
Oxidation reaction by O2 gas ow using elemental analysis apparatus at 980 C.
1280
Table 3
Biomass carbon ratio of PP/calcium carbonate (biomass origin) composite under different pretreatment conditions.
Run
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Material
PP CaCO3a
PP CaCO3b
PP CaCO3a
PP CaCO3b
PP CaCO3a
PP CaCO3b
PP CaCO3a
PP CaCO3b
PP CaCO3a
PP CaCO3b
CaCO3c
PP CaCO3a
PP CaCO3b
CaCO3c
Shape
powder
sheet
powder
sheet
powder
sheet
powder
sheet
powder
sheet
powder
powder
powderd
powder
Estimated carbone mg
2.07
2.11
3.59
4.56
1.97
2.01
3.15
3.12
3.29
3.13
3.06
1.95
1.94
3.13
(polymer)
(polymer)
(polymer)
(polymer)
(total)
(total)
(total)
(total)
(total)
(total)
(inorganic)
(inorganic)
Pretreatment
condition
Recovery of CO2
Weight mg
Yield %
CuOf 500 C
CuOf 500 C
EAg 500 C
EAg 500 C
CuOf 850 C
CuOf 850 C
EAg 850 C
EAg 850 C
EAg 980 C
EAg 980 C
EAg 980 C
H3PO4h
H3PO4h
H3PO4h
2.14
2.16
2.53
4.29
1.71
1.75
3.03
3.06
3.20
3.06
3.05
1.82
1.09
3.00
104
103
70.6
94.1
86.7
87.3
96.3
98.0
97.2
97.8
99.8
93.2
56.3
96.0
D14Ci &
pMCi %
Biomass
carbon ratio %
980.82
976.08
996.08
995.79
907.54
904.45
904.12
906.96
905.54
907.36
82.67
73.78
89.37
82.99
1.92
2.39
0.39
0.42
9.25
9.56
9.59
9.30
9.49
9.26
108.27
107.38
108.94
108.30
1.79
2.22
0.36
0.39
8.60
8.89
8.92
8.65
8.83
8.61
100.69
99.86
101.31
100.72
Table 4
Biomass carbon ratio of poly (lactic acid) (PLA)/calcium carbonate (mineral origin) composite using an elemental analysis apparatus at 980 C.
Materiala
Shape
Estimated carbon
(total)b mg
Pretreatment
conditionc
PLA CaCO3
PLA CaCO3
PLA CaCO3
PLA CaCO3
PLA CaCO3
Average
Standard deviation
sheet
sheet
sheet
sheet
sheet
3.07
3.01
3.04
2.99
3.03
EA980
EA980
EA980
EA980
EA980
a
b
c
C
C
C
C
C
Recovery of CO2
Weight mg
Yield %
3.08
3.03
3.09
3.04
3.06
100
101
102
102
101
101
0.60
Heat press sheet of PLA/CaCO3 (80/20 carbon %). The biomass carbon ratio of CaCO3 was 0.20%.
The estimated carbon is calculated from all carbons in the PLA and CaCO3.
Oxidation reaction by O2 gas ow using elemental analysis apparatus at 980 C.
D14C &
pMC %
Biomass
carbon ratio %
125.46
118.34
126.52
120.69
118.87
87.45
88.17
87.35
87.93
88.11
81.33
82.00
81.24
81.77
81.94
81.66
0.32
1281
Table 5
Biomass carbon ratio of PLA/calcium carbonate (mineral origin) composite using an elemental analysis apparatus at 500 C.
Materiala
PLA CaCO3
PLA CaCO3
PLA CaCO3
PLA CaCO3
PLA CaCO3
Average
Standard deviation
a
b
c
Shape
sheet
sheet
sheet
sheet
sheet
Estimated carbon
(polymer)b mg
Pretreatment
conditionc
2.42
2.44
2.46
3.00
3.00
EA500
EA500
EA500
EA500
EA500
C
C
C
C
C
Recovery of CO2
Weight mg
Yield %
2.31
2.21
2.18
2.52
2.46
95.1
90.4
88.5
84.1
82.2
88.0
4.60
D14C &
pMC %
Biomass
carbon ratio %
92.80
82.15
92.23
83.57
81.55
109.28
108.22
109.22
108.36
108.15
101.63
100.64
101.57
100.77
100.58
101.04
0.46
Heat press sheet of PLA/CaCO3 (80/20 carbon %). The biomass carbon ratio of CaCO3 was 0.20%.
The estimated carbon amount is calculated from the carbons in PLA. This value does not include the carbon in CaCO3.
Oxidation reaction by O2 gas ow using elemental analysis apparatus at 500 C.
run 13) of the composite sample is lower than that (93.2% in run 12)
of powder sample even if both are powders. This is thought to be
dare rotes low value of the yield because of wrapping the inorganic
ller by polymers in the case of run 13. Also, it is thought that the
yield increases when the sample size becomes smaller.
3.6. Poly(lactic acid) (PLA)/calcium carbonate (mineral origin)
The possibility of AMS to separate a plastics part and the inorganic carbon is shown from the result in Table 3 for a plastics
composite. The PLA composite with an inorganic ller was
conrmed by the same method. The composite of PLA, which is of
biomass origin, with the calcium carbonate (CaCO3), which is of
mineral origin, was made, and the biomass carbon ratio of the
composite was measured by AMS. The results of the measurements
under different conditions for the pretreatment of the biomass
carbon ratios are shown in Tables 4e6. The 14C ratios of this
composite were measured ve times under different pretreatment
conditions. Table 4 shows the biomass carbon ratios in which the
PLA/CaCO3 composite is processed at 980 C that is the usual
pretreatment condition for carbon dating by the AMS method.
Under this condition, both the polymer and the inorganic carbon
become carbon dioxides. The biomass carbon ratio of PLA was the
same as the value in Table 5. The estimate of the biomass carbon
ratios calculated using the molecular structure of PLA and CaCO3 is
80%, the measured averaged value is 81.66%, and it is almost the
same as the average (81.66) in Table 4. The standard deviation of
these ve results is 0.32% and is sufciently low compared to the
detection limit of the AMS measurement. This value is lower than
the value in Tables 1 and 2. This suggests the better dispersion of
calcium carbonate with the ner powder. It was possible to
measure with a better repeatability. The recovery factor of the
carbon dioxide of the composite under the pretreatment conditions
for the oxidation reaction at 980 C is almost 100%. It was found
that all carbon atoms in the composite were converted into carbon
dioxide.
Table 5 shows the result of the measurement under the different
conditions for the biomass carbon ratio at 500 C. For the preprocessing condition at 500 C, the carbon atoms of polymer origin
can be measured, since the inorganic carbon does not become
carbon dioxide under this condition. The biomass carbon ratio of
the composite for the pretreatment condition during the oxidation
reaction at 500 C was 101.04%. The standard deviation of these
results was able to be measured at 0.46% which is very low with
a good repeatability. The recovery yield factor of carbon dioxide is
lower than that of the sample for the pretreatment condition
during the oxidizing reaction at 980 C.
Table 6 shows the results of the measurement under the
different conditions of the biomass carbon ratios for the reaction
with phosphoric acid (H3PO4). For the pretreatment by H3PO4, the
carbon atoms of inorganic ller origin can be measured, since PLA
is not oxidized to CO2 by the acid reaction. It oured by the freeze
shattering from the PLA/CaCO3 composite sheet and used the for
AMS measurement. The reaction of CaCO3 with the acid hardly
occurs in the sheet state. CaCO3 in the PLA matrix cannot contact
the H3PO4 liquid. The biomass carbon ratio is 0.29% under the
pretreatment condition for the reaction with H3PO4 of the
composite and is almost 0%. The biomass carbon ratio of calcium
carbonate (mineral origin) used in this study is 0.20%. The biomass
carbon ratio of calcium carbonate (mineral origin) is not 0%,
because calcium carbonate is obtained from limestone by
a chemical treatment such as combustion. It is thought that some
of the carbon atoms in the calcium carbonates exchanged with the
biomass carbon atoms during the combustion process, since
a small biomass waste amount is mixed as a fuel for combustion.
It is thought that the lower recovery (77.6%) of carbon dioxide was
not able to react using phosphoric acid as the calcium carbonate
was covered with a polymer. The biomass carbon ratio of each
Table 6
Biomass carbon ratio of PLA/calcium carbonate (mineral origin) composite using reaction by H3PO4 at 80 C for 1 h.
Materiala
Shapeb
Estimated carbon
(inorganic)c mg
Pretreatment
conditiond
Recovery of CO2
Weight mg
Yield %
PLA CaCO3
PLA CaCO3
PLA CaCO3
PLA CaCO3
PLA CaCO3
Average
Standard deviation
powder
powder
powder
powder
powder
2.01
2.11
2.07
2.02
2.03
H3PO4
H3PO4
H3PO4
H3PO4
H3PO4
1.52
1.65
1.63
1.61
1.54
75.4
78.1
78.7
79.7
76.0
77.6
1.61
a
b
c
d
Heat press sheet of PLA/CaCO3 (80/20 carbon %). The biomass carbon ratio of CaCO3 was 0.20%.
Freeze shattering from PLA/CaCO3 composite sheet.
Estimated carbon amount is calculated from carbon in CaCO3. This value does not include the carbons in PLA.
Reaction by phosphoric acid (H3PO4).
D14C &
pMC %
Biomass
carbon ratio %
997.12
996.77
996.87
996.78
996.73
0.29
0.32
0.31
0.32
0.33
0.27
0.30
0.29
0.30
0.31
0.29
0.01
1282
Reaction by H3PO4 at 80 oC
Carbon dioxide
Carbon dioxide
Carbon dioxide
Deoxidization
Deoxidization
Deoxidization
Graphite
Graphite
Graphite
AMS measurement
AMS measurement
AMS measurement
Fig. 4. Biomass carbon ratio measured by AMS for each component of polymer composite sample by pretreatment condition.
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