100%(1)100% menganggap dokumen ini bermanfaat (1 suara)
330 tayangan41 halaman
Deskripsi:
materi proses manufaktur seperti proses bubut,freis,sekrap serta proses welding yang digunakan untuk dasar-dasar proses produksi yang dibutuhkan untuk kegiatan praktikum maupun diperkuliahan.
materi proses manufaktur seperti proses bubut,freis,sekrap serta proses welding yang digunakan untuk dasar-dasar proses produksi yang dibutuhkan untuk kegiatan praktikum maupun diperkuliahan.
materi proses manufaktur seperti proses bubut,freis,sekrap serta proses welding yang digunakan untuk dasar-dasar proses produksi yang dibutuhkan untuk kegiatan praktikum maupun diperkuliahan.
(make) Made by hand Technological: Proses aplikasi secara fisik dan kimia untuk membuat komponen/produk termasuk assembly produk Economical: Perubahan material menjadi komponen yang memiliki nilai lebih melalui proses dan atau assembly CIRP definition: Design + production + assembly (CIRP = International Academy for Production Eng.)
What is manufacturing? Representation of manufacturing in a technological way
What is manufacturing? Representation of manufacturing in a economical way
PRODUCT REALIZATION
PROCESS PLANNING
Design
Machine Tool Process Planning
Scheduling and Production Control
Proses Desain Desain adalah tahap pertama dalam proses manufaktur: What it is What properties must it possess What material How to make it How many to make What conditions will it see during use How long will it take us to complete it How reliable will it be How can we recycle it
How can we make it ?
Apakah sudah ada yang pernah mengerjakan ? Yes : metode apa yang dilakukan No : Desain proses yang baru
2. Fungsi Desain yang dapat dapat dikerjakan Rencana detil untuk proses manufaktur Prototipe
3. Produksi Full production Kecepatan produksi dan jumlah
Manufacturing capability Kemampuan Proses Teknologi - Ketersediaan proses dan mesin - Outsourcing of some operations (casting, heat treatment, etc.) Keterbatasan produk - Ukuran, berat - Dimensi mesin, handling Kapasitas produksi (Plant capacity) - jumlah produksi dalam waktu yang ditentukan
Materials in Manufacturing
Venn diagram
Klasifikasi Proses Manufacturing Manufaktur (1)
processes
Master Engineering & Management
Proses-proses manufaktur (2)
1. Sheet metalworking: Cutting operations, bending operations, other sheet-metal operations, dies and presses, other machines, bending of tube. 2. Property enhancing and surface processing: Heat and surface treatment, cleaning, coating. 3. Material removal: Chip formation, force, power and energy relationships, cutting temperature, turning operations, drilling, milling, machining and turning centres, other machining operations. 4. Material removal: tool life, tool materials, cutting fluids, machineability, tolerances and surface finish, selection of cutting conditions, design aspects, grinding, electric discharge and laser beam machining.
Polymer melts, extrusion, injection moulding, compression moulding, blow moulding, thermoforming, design aspects, processes for rubber and composites. 9. Metal forming: Material behaviour in metal forming, influence of temperature, friction and lubrication, rolling processes, forging processes, extrusion, wire and bar drawing.
Shaping processes General aim: Minimize waste and scrap!!! - Net shape processes no subsequent machining - Near net shape processes minimum machining
Turning
Drilling
Milling
Production System
Mutual relationships Function
Shape
Material
Process
Product attributes
Mechanical properties, e.g. tensile strength
Physical properties, e.g. thermal expansion Dimensions, e.g. mm Tolerances: bilateral, unilateral tolerances limit dimensions Geometric attributes: angularity, circularity, concentricity, cylindricity, flatness, parallellism, perpendicularity, roundness, squareness and straightness Surface quality, e.g. roughness
Specification of tolerances
Bilatertal tolerance
Unilateral tolerance
Limit dimensions
Geometric tolerances a. Flatness b. Circularity c. Cylindricity d. Perpendicularity e. Concentricity
Permukaan Pentingnya kualitas permukaan - Alasan keindahan - Aspek keamanan - Pengaruh pada friksi dan keausan - Pengaruh pada sifat mekanik dan fisik - assembly - kontak listrik yang lebih baik Surface technology berkaitan dengan - tekstur permukaan - integritas permukaan - berhubungan dengan proses manufaktur
Karakteristik Permukaan A microscopic view shows: - Substrate bulk material - Altered layer different structure - Surface texture exterior part with roughness - In addition: Mostly an oxide film
Master Engineering & Management
Tekstur Permukaan Surface texture Deviations from the surface -
Roughness: small deviations
Waveness: deviations with much larger spacing Lay: predominant direction or pattern of the surface Flaws: irregularities like cracks, inclusions, etc.
Master Engineering & Management
Kekasaran permukaan (1)
Definisi kekasaran permukaan Arithmetic average (AA) of the vertical Lm y deviations from the normal surface Ra .dx Lm over a specified surface length. 0
Surface roughness (2)
Approximation form: n
yi
i 1
Ra
Units for Ra: m (10 -6 m)
Cutoff length Filter to separate the waviness from the roughness deviations Usually: Cutoff length = 0,8 mm = 1/5.Lm Surface finish = surface roughness denoting good quality and smoothness
Symbols for surface texture
Symbols on engineering drawings
Final remarks Final remarks related to product attributes: Surface integrity - Changes in the subsurface layer - Alterations like cracks, craters, hardness changes inclusions, residual stresses, etc. - Different reasons: mechanical, thermal,etc. Effect of manufacturing processes on - Tolerance limits - Surface roughness values
Tolerance limits
Surface roughness values
Manufacturing Process Selection
Aspects: Batch size: Single product, medium size or mass production Geometric requirements: Shape and tolerances Manufacturing phase: Primary or secondary Tools: General purpose or product specific Assembly: Pay attention to assembly aspects during process selection for part manufacturing Minimize costs: Costs per product + Costs per batch + Once-only costs
Interfaces with other courses
Product design: Selection of the product material and the manufacturing process is related to the product shape and product function. Production systems: Selection of a manufacturing process is related to the optimum batch size and has consequences for the plant layout. Management and cost accounting: If more manufacturing scenarios are possible, the final choice will be made based on minimum costs. Total Quality Management: All decisions related to manufacturing are dealing with quality aspects.
Case study 1.2
Subject: Manufacturing of golf balls 1) What are the functional requirements for golf balls? 2) With which type of materials can you realize these requirements in the best way? 3) Which type of manufacturing processes would be required to make a golf ball?
Case study 1.3
1) What are the functional requirments for a safe? 2) With which type of materials can you realize these requirements in the best way? 3) Which type of manufacturing processes would be required to make a safe?
