What is manufacturing?
Representation of manufacturing in a
technological way
What is manufacturing?
Representation of manufacturing in a
economical way
PRODUCT REALIZATION
PROCESS PLANNING
Design
Machine
Tool
Process
Planning
Proses Desain
Desain adalah tahap pertama dalam proses
manufaktur:
What it is
What properties must it possess
What material
How to make it
How many to make
What conditions will it see during use
How long will it take us to complete it
How reliable will it be
How can we recycle it
Machining methods
Pressworking
Welding/fabrication
Casting
Powder materials
Layered deposition
Others
Initial
Stock
Weld
Add-on
Weld
Add-on
Final Product
Initial
Stock
Slotting
Drilling
Final Product
2. Fungsi
Desain yang dapat dapat dikerjakan
Rencana detil untuk proses manufaktur
Prototipe
3. Produksi
Full production
Kecepatan produksi dan jumlah
Manufacturing capability
Kemampuan Proses Teknologi
- Ketersediaan proses dan mesin
- Outsourcing of some operations (casting, heat
treatment, etc.)
Keterbatasan produk
- Ukuran, berat
- Dimensi mesin, handling
Kapasitas produksi (Plant capacity)
- jumlah produksi dalam waktu yang ditentukan
Materials in Manufacturing
Venn diagram
Klasifikasi
Proses
Manufacturing
Manufaktur (1)
processes
Processing operations
1) Shaping operations
- Solidification processes casting of metals,
moulding of plastics
- Particulate processing powder metallurgy
- Deformation processes forging, extrusion
- Material removal processes machining, nontraditional, grinding
3) Surface processing
- Cleaning, coating, plating, deposion
Pouring/
Penuangan
Solidification
/Pembekuan
Particulate processing
Sintering
Powder
Pressing
Deformation processes
Forging
Extrusion
Shaping processes
General aim: Minimize waste and scrap!!!
- Net shape processes no subsequent machining
- Near net shape processes minimum machining
Turning
Drilling
Milling
Production System
Mutual relationships
Function
Shape
Material
Process
Product attributes
Specification of tolerances
Bilatertal
tolerance
Unilateral
tolerance
Limit
dimensions
Geometric
tolerances
a. Flatness
b. Circularity
c. Cylindricity
d. Perpendicularity
e. Concentricity
Permukaan
Pentingnya kualitas permukaan
- Alasan keindahan
- Aspek keamanan
- Pengaruh pada friksi dan keausan
- Pengaruh pada sifat mekanik dan fisik
- assembly
- kontak listrik yang lebih baik
Surface technology berkaitan dengan
- tekstur permukaan
- integritas permukaan
- berhubungan dengan proses manufaktur
Karakteristik Permukaan
A microscopic view shows:
- Substrate bulk material
- Altered layer different structure
- Surface texture exterior part with roughness
- In addition: Mostly an oxide film
Tekstur Permukaan
Surface texture Deviations from the surface
-
yi
i 1
Ra
Symbols on engineering
drawings
Final remarks
Final remarks related to product attributes:
Surface integrity
- Changes in the subsurface layer
- Alterations like cracks, craters, hardness changes
inclusions, residual stresses, etc.
- Different reasons: mechanical, thermal,etc.
Effect of manufacturing processes on
- Tolerance limits
- Surface roughness values
Tolerance limits