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POOR MAN ~ S JAMES BOND vei , 1

FULLY AUTOMATIC WEAPONS



STEN GUN MARK II

CONVERSION INSTR.UCTIONS & PRINTS

Use a vertical mill -or drill prasB if at all possiblei Set up blank between centers and mil.l ... Use a: 1/411 end mill for all of the ports as they have a. 1/8." .radiuB en e~ch corner. The charging ha'ndle slot is made

handle

Magazine well

.- Selectqr

FRo.m

Trigger .guard

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t· ULLY AU'l'OMi\'l'l_C WJ:;APONS

"If; i f~ h a 3/R~! eY'ld mill in .a 11 ar .eas. iJepe-nd ing on your type 0 f ext r actor Jo it get.& a hole or slot. in the area indicat·ed in the' mag·.a,zine area ~ File

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DlH? to. +he st·en being manuf act.ur ed in many till ied count.r ies. on v a.r i~ ous ma-chinery I bo t t dd ame t.e r s vary.. Your bo1 t .''i'rill rno at, 1 ikcly. fit OK,. bl1 L you .may n~·ed to pol ish t_he LubeR inRidc wi t_h an aut.omob i Le brake cyl ind·F-r hone and kerosrene BEFORE cutting po r t.zs ..

- The rmd or the tube marked in yellow will g·~·,t the barr·e1 bushing.

A.f t: e r assembly 0 f t h~ w~crpon ~ 1 o(:a t~ and d r ill a 1/41~ hale for t he br:J;rr.el retaining Lock , Ghecl~· how the bushing. goes in ·pefore· weldiry;g it into ·place~·

'I'ho e jcc to.r may have to be .: i1ed for proper fit ". The bo.l. t should be abl e Lo ·sJ ide free1. Y over the ejector -whil·e still being high enough to wo r'k, pr ope r Ly , Test 'lo,I-i th an emp t y Case or .dummy r'otrnd I

When we1dinq t-he tube to the. rear housi.ng .•. place·: a snug fi t·ting· dowel through t.he halls i.nq into the· tube to maintain the prop~r a.1'ignrnent of t.hese t~TQ parts. The tabs· on the tr igger housing are ·we1ct'ed to the tube." Weld the tube t.o the housing J" THE.:-.J eL ign the· bar-reI bushing.

r\O'"rF. -=. Tt 'i,,;r:ill probably. be necessa·ry to sl ightly enl arge· the inside diatlleter or +.he magazine' housing. b arid wher~ it sl ides oVer the tube. Jfhis i s no r ma l .

TIPS: .. 'I'e s t. 1-"7i th dummy r o und s •

.Ejoctor is fitted jus~ behind ~ag~zine pqrt (see ejeC~Dr pag~) .

.. Mo~nt .a, front sight on the maqaz ine housing. Othet'wise ... you. -won I 1: be able to remove this 'ho u s i ncr if you have ~I:.Q t

Bole for. barrel collar _...top l'ot2k

'.Hole fer ma-g·azine hpusih,g lock

The two ho~es (1/4") in the bar.rel pushing. ahown her e sre to be dr ill cd . ~~ouqh. '~pe ~u1;~ng and .. through the, ba·rrel busI:ing f·or the respective locking deVIces. Sl,nce the barrel 'buah.i.nq s vary; 1 t is best. to measure yours. No ~ea5urement is given since they vary~ The holes are best .drilJ.~:d after the b·ushing is welded in pl ace. E jec·tors ·vary at so., but 'I::. he· ejector page Should: be of help ..

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THE EJECTOR IS SHowN HERE FOR. THOSE WHO DON" rr HAVE oNE. IT IS EASY TO. MAKE ~

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PoOR MAN vs JAMES SOND· Vo1. 1

135

FL~LY AUTOMATI~ WE~PONS

Thjs is your rear cut. . I .

Locate the magazine pprt~ .( Left 51-de) ... l-ieasure f o r wa r.d from the I front

edge of this port ~ 1.07-8"'. II • This. ~s your. front cut ~ Actually J t·he s i ze of the ejection (right side) lS arbltrary. You m~;Y wlsh to change the shape

of this port to suit your ·taste.

R·emember! The charging handle slot is rotat.ed 25 degr:ees from nori-

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WELl)

.IMPORTANT! As shown in the above diagram. the ·tupe i~ bQtted up against the rear ring and welde.d .. Wh~n stripp:ing your parts kit t DO NOT REMOVE old piece of tube. inside ·this ring t The· tube part has tva ., Dog leq c ut.s" in it to reta·in the mainsp.ting cap retainer. The tUb9 mea·surefflen-ts are qenera.ted f r om the front "face of this r iug fnrward ..

SUPPLlMENTARY INSTRUCTIONS.

Read all no"!=-es ·and instruQtiohS before proceecjing ..

Method *1 If you have- ·aCcess t.o a vertica,l mi11ing machine ~ this is the easiest and best. Set up the receiver blqn,k· bet-w-een centers. c.r in a good mil1 vise and mill (being caref"Q~ no·t t.o crush tha O .. D.). The ejection port, mag·azine well and trigger port all have ?l 1/811 radius in each corner - so use a 1/411" end mill .. The cocking handle slot is 3/8" wide in all areas - so use a 1/4:"'f end ~ill. The sma·ll hole behind t·he maga-z.ine por·t is· far the ejectorl Drill the hole 5/32-' I The two larger holes in front of the magazine port are for the· mag·azine hous·i.ng lock, Dr ill these holes 1/4'1.. (The furt.hest forward is for the: barrel lOCK) ~

Method #2 To complete with a hand drill and Ii.Ie or Drertlel style Mp·t-o-Tool (using cut-of f disks.) t PI ace rec·eiver l!laQk: .i.n .a vise. being careful not.. .to crush the tube. Then; take a c·ent~r punch and mark it

f o r a 1/4'T dril~ in each corner of the p_ort·s and ends of ·the slot~

POOR MAN·' S JAMES BOND Vol r.. 1

136

FULLY A1:"TOMATIC WEAPONS

Dr: Li i put t.he corn.er·s o'f the blacked in areas firs~ i .t.heri dr ill more holes inside the blacked in areas to z emove the ~t.al along t.he stia.ight ed.ges( being care·ful to stay inside t.he .bl ack areas} I Drill all the 'szytall holes a's in method #1 'II

NOTESi

1. T.he b.,arrel bushirtg must be turned down by lathe to an outs'ide diarnete'r of .1 t 398~' ~ 1.400tt (sl ip fit into tube) .. The best method is to' turn the barrel bushing be·t'We~n cent·ers. for a conoerit.r Lc cut .. DO NOT REMOVE ANY PART OF THE OLD TUBING THAT MAY BE ATTACHED TO THE BARREL 'BUSHING EX.CEPT BY TURNI'NG IT DOWN IN A LATHE OR IT MAY BE UNDERSIZE. THE INSIDE DIAMET~ OF T~E NEW TUBING IS A FEW THOUSANTHS OF AN INCH LARGER THAN THE OR,IGINALS' (mQdern stock sizes). The' barre1 b~shing Should be 1. 5t' 1.ong. Slide the barrel bushing intq the front Q·f the reoe Lve.r tubing until flush and silver-braze,. spot-weld or button-weld .. into p~ace.

2~ Th~ ejector fits into tne hole behind the mag~zine port. It should be silver~b.razed in place. Filing the top of the ejector may be required to get a pro·per fit .. The bol t must be ab1e to just slide fre'e~y .over the top of the 'ejector'll Test with an empty cartridge case .. When the action l.S worked. rapidly I the CaSe should be ·thrown clear of the action.

3 t The trigg·e.r group and rear hous'ing should be velded onto the receiver

tUbing. .

4. T~e magazine housing may require" some material rem9ved from the inte'rior d Lamet.er to allow it to slide frerely over ·the receiver when as-

se~bli~. ~hB gun. '

5. Aft.er the b~rre1 bushing. is welded in :p1ace ~ the furthest forward ho1.e ahout.d be qr.illed comp1etely thrQugh o'n .one side to allow the 1;1~rreI ~ock to ~ont:.act. the serr~tion~ on the b'arre'l ~ The' hole .dr illed pre-

viously in ·the receiver t.ubing acts as a gu~de for this step. .

CAUTION~ This gun ·fires from an open bolt. Never close the bo~t on a· live round or the gun will fire.t

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This diagram is intend:ed for U.se -with ORIGI.Nl\IJ barrel bushing. It is pressed in the fron.t and hel iarc-'l\Teldiad ~ This d Laqr arn was prepared. f'r-om an actual uncut S~en and also Austen~

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~arrel sleeve latcb ~PLlng-

;t!-?I in 1!3pr-ing c-ap

R E'C'E! iYer r'.ear end bushi i"Jt1l a~~mhl'!l

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