Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.
1 +, 1 +
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BharthariNtiatakam
IS13445(
Part1 ):1992
(Reaffirmed 2001)
m-iffssr;m;
Indian Standard
INDUSTRIAL WATER TUBE BOILERS SUPPLIERS DATA SHEET
PART
PROPOSAL
UDC
STAGE
621-181-2
@J BIS 1992
BUREAU
MANAK
August1992
OF
BHAVAN,
INDIAN
STANDARDS
9 BAHADUR SHAH
NEW DELHI 110002
ZAFAR
MAR0
Price Groop 4
Boilers Sectional
Committee,
HMD 01
FOREWORD
This Indian Standard (Part 1 ) was adopted by the Bureau of Indian Standards, after the draft
finalized by the Boilers Sectional Committee
had been approved by the Heavy Mechanical
Engineering Division Council.
This information given by a manufacturer or a supplier according
to this data sheet will help a
purchaser to evaluate the product before he finally decides
to purchase a particular brand or
type. Control systems are not covered in this standard.
This Indian Standard ( Part 1 ) contains suppliers data sheet for industrial water tube boilers at
proposal stage. Part 2 of this Indian Standard would contain suppliers data sheet for industrial
water
tube boilers
at post order
stage.
indian Standard
INDUSTRIAL
WATER TUBE BOILERS SUPPLIERS DATA SHEET
PART
PROPOSAL
STAGE
4 INSTRUMENT
1 SCOPE
Covers the technical data to be supplied by a
manufacturer or a supplier of an industrial boiler
to a purchaser.
2 SUPPLIERS DATA SHEET
INDUSTRIAL BOILER
FOR
4.1 Quantity
: m3/h at NTP
4.2 Pressure
: Bar ( gauge )
4.3 Temperature
5 COOLING
5.1 Quantity
2.1.2 Maker
5.1.1 Pressure
2.1.3 Model
6 SERVICE
3.1.2
: Bar ( gauge )
Rating ( MCR )
Steam Purity
Pressure
: Bar ( gauge )
3.3 De-superheating
3.3.1 Fyti;y
ax
6.1 Quantity
: m3/h at NTP
6.2 Pressure
: Bar ( gauge )
7.1.2
Auxiliary Fuel
7.1.3
7.1.4
Up
: t/h or
: m/h at NTP
7.3 Pressure
: Bar ( gauge )
.for De-superheating:
: kcal/kg
: kcal/kg
Value )
C
1
Spray Water
AIR
7.4 Temperature
t/h
3.2.3 Temperature
t/h
):
LIMIT
3.1 Steam
3.1.1 Maximum Continuous
3.1.3 Temperature
(Inlet/Outlet
7 FUEL
3.1.4
t/h
: Bar ( gauge )
6.3 Temperature
FWxFDxFH
Pressure
WATER
5.1.2 Temperature
DRY )
or
kcal/m3 at
NTP
or
kcal/m3 at
NTP
8 POWER
:
Frequency
8.1.2
Phase
8.2 Emergency
kW
17.2.1
mm of WC
17.2.2
mm of WC
17.2.3
mm of WC
kW
Power Required
Drops
8.2.1
Voltage
17.2.4
mm of WC
8.2.2
Frequency
17.2.5
Phase
mm of WC
8.2.3
17.2.6
mm of WC
17.2.7
mm of WC
17.2.8
mm of WC
PERFORMANCE
at 100%
Test Code:
at MCR
10 TIME
REQUlRED
18 WATER
TO ATTAIN
AND STEAM
: Bar ( gauge
: Bar ( gauge )
: Bar ( gauge
10.1 MCR
min
lo.2
min
min
19 TEMPERATURE
12 FURNACE
HEAT
RELEASE
RATES
12.1 Effective
Surface
Protected
Radiant
: kcal/h.m
of BPRS
20 FLUE
: kcal/h-m2
of Plan area
: kcal/h.ms
12.3 Volumetric
13 FLUE GAS VELOCITIES
TUBE BANKS
THROUGH
13.1 Superheater
m/s
m/s
13.3 Economiser
.
m/s
m/s
OF :
t/h
DATA
DATA
Air
GAS
21 BOILER
DETAILS
CONSTRUCTION
RATIO
15 GROSS GENERATION
BOILER AT MCR
17 PRESSURE
at Final
:
2
21.1.1
Inside Diameter
21.1.2
21.1.3
21.1.4
Material Specijication of :
Drzrm Shell and Dished
Ends
mm
:
mm
mm
Type
21.2.2
Material of Construction
23 ATTEMPERATOR
:
23.1 Type
23.2 Location
Type
23.3 Material
21.3.2
Material of Construction
24 SAFETY
VALVES
24.1 Type
Internal Diameter
mm
21.4.2
Thickness of Shell
mm
21.4.3
mm
21.4.4
Material Specification of :
ilrum Shell and Dished
End
mm
25 DEAERATOR
Thickness
21.5.3
Material Specification
21.5.4
21.6
Tube OD x Thickness
21.6.2
Total Heating
Area
21.6.3
mm
Deaeration
Type
OD x Thickness of Tubes
21.7.3
Total Heating
Surface Area
21.7.4
Material Speci$cation
mm2
in
25.9.1
Super Heater II
mm x mm
m2
21.8.1
Type
21.8.2
OD x Thickness
21.8.3
Fin OD x Thickness
21.8.4
Head
mmxmm
me
1112
22 AIR HEATER
21.8 Economiser
Number
Bar (gauge)
for
21.7.1
21.7.2
22.2
Super Heater
Type
: Parts/million
Material Specification
22.1
Rar (gauge)
Bar (gauge)
:
:
.
25.5 Temperature
mmxmm
21.8.5
Bar (gauge)
Surface
Bar (gauge)
25.2 Type
25.3 Operating Pressure
21.6.1
Super heater
25.1 Number
mm
21.5.2
Drum
24.2 Number
Specification
21.4.1
21.5.1
Specification
25.9.3
25.9.4
26 AIR AND
GAS DUCTS
26.1 Thickness
mm
26.2 Thickness
Plate
mm
26.3 Material
of Gas Duct
26.4 Material
of Air Duct
27 SETTING
CASING
27.1 Insulation
x Thick- :
mmxmm
Area :
kg/ma
Density
27.1.2
Thickness
Material
AND INSULATION
Material
27.1.1
27.2 Thickness
m
of Cladding
mm
:
mm
for Refractory
30.12
Type of Drive
30.13
Drive Rating
30.14
Drive Steam
28 STRUCTURAL
STEEL ROOFING
WALKWAYS AND PLATFORMS
28.1
Material
: Bar
30.14.2
30.14.3
: Bar ( gauge )
30.14.4
Code )
29.3 Height
29.4 Diameter
at Base
mm
29.5
at Top
mm
and Thickness
29.8 Material
30 FORCED
or Construction
DRAFT
Type
30.2
Number of Fans/Boiler
Capacity
30.5
Pressure
ma/s at NTP
mm/WC
30.5.2
31.4 Capacity
: m/h at NTP
31.5 Pressure
: mm of water
column
:
31.5.1
31.5.2
31.5.3
Fan Eflciency
MCR
at lOOo//,
31.6 Temperature
kW
rev/ min
31.11
31.12
Material
Specification
for
Shaft Impeller and Liners
for Fan Blades
31.13
Type of Drive
: Motor/steam
Turbine
31.14
Rating
32 BOILER
of Drive
kW
FEED PUMPS
kW
32.1
rev/min
rcv/min
Drive Speed
:
C
31.10
30.6 Temperature
ks/ht
FAN
30.7
of
30.5.1
30.5.3 .l$;RE$ciency
mm
FAN
30.1
DRAFT
at
( gauge )
31.1 Type
29.2 Type
Diameter
Steam Consumption
lOOl0MCR
31 INDUCED
( Design
Turbine
29 CHIMNEY
29.1 Number
kW
30.14.1
30.15
and :
: Motor/Steam
Turbine
30.10
30.11
Drive Speed
Number
31.1.1
No. of Fans/Boiler
31.1.2
31.2 Type
rev/min
32.3 Capacity
4
m3/h
Pressure
32.5
Discharge
Pressure
32.6
Pump Suction
Temperature
: Bar ( gauge )
36.3 Capacity
: Bar (gauge
36.4 Drive
mmofWC
32.8
mm of WC
t/h
of Each Section
at
kW
kW
rev/min
32.11
Driver
32.12
32.13
13%Jyazorse
Elec.
motor
Power
rev/min
Steam Turbine
36.10
mp
37 COAL FEEDER
kW
kW
37.1 Location
37.2 Type
32.14
Rating
32.15
Material
Specification
37.3
Number
32.15.1
Body
37.4 Capacity
32.15.2
Impeller
32.15.3
Seal
33 CHEMICAL
33.1 Chemical
at
kW
FEED SYSTEM
.
Used
of Each Feeder
37.8 Motor
37.8.1
kW
Rating
rev/min
38 PRIMARY
of Pump
of Each Tank
38.1 Type
:
34 SOOT BLOWERS
34.1 Location
34.2
Furnace
Type
34.3 Make
34.4 Number
35 FLASH
TANK
35.1 Number
Operating
38.1.1
Number of Fans/Boiler
38.1.2
~;~,e~rmally
Working/
: m/s at NTP
38.2 Pressure
38.2.1
38.2.2
38.2.3
Pressure
: Bar ( gauge )
38.4 Drive
38.5 Power
: Bar ( gauge )
38 . 6
GRADE
Consumption
:
C
kW
kW
Rating of Drive
36.1 Type
mmofWC
38.3 Temperature
1112
35.2 Capacity
35.3
41.5.3
AIR FAN
Drive Speed
39.1 Type
Number ojFans/Boiler
39.1.2
: m?ls at NTP
41.9
mm of WC
39.3 Pressure
39.3.1
39.3.2
39.3.3
Fan Eficiency
MCR--
at loo:;,
revlmin
OIL SYSTEM
Number of PumpslBoiler
42.3
kW
kW
42.5 Drive
of Drive
.
Capacity
l/S
39.5 Drive
42 HEAVY
39.4 Temperature
39.7 Rating
rev/min
39.1.1
Each
rcv]min
rev/min
42.7 Capacity
: Bar (gauge)
Heater
of Heater Each
40.2 Type
42.10
kW
40.3 Location
43 LIGHT
40 BURNER
40.1
Number
40.8 Temperature
Air
OIL SYSTEM
P;t;;rme/Air/
Bar (gauge)
Bar (gauge)
OC
43.5 Delivery
Steam
40.9
Heater Rating
Steam:
of Atomising
Electrical
I/S
:
Pressure
Bar (gauge)
kW
Power
kW
Type
41.2
41.2.1
44.1
Capacity
t/h
Feed Size
/o
41.5.2
Drive Rating
44.3 Material
of Cyclone Tubes
of Tubes
Before
After
Separator
:
kW
kW
Separator
mm
0,
0
44.5 Efficiency
mm
41.5 Drive
41.5.1 POIIW Consrrmplion
SEPARATOR
Type
44.4 OD x Thickness
01
DUST
45 ELECTROSTATIC
DUST
46 BUS SECTION
PRECIPITATOR
Area
mz/m3/s
46.3 Treatment
..
45.5 Type
45.6 Number
45.7 Thickness of Casing and
Hopper Plate
Time
Before
After
111111
Number of
hours at MCR
NOTEIf the supplier
wants
to include
any
special item which is not included above, a scparatc
sheet may b.: attached for the same.
kW
Standard Mark
The use of the Standard Mark is governed by the provisions of the Bureau ofIndian
Standards Act, 1986 and the Rules and Regulations made thereunder. The Standard Mark
on products covered by an Indian Standard conveys the assurance that they have been
produced to comply with the requirements of that standard under a well defined system
of inspection,
testing and quality control which is devised and supervised by BIS and
Standard marked products are also continuously
checked by
operated by the producer.
Details of conditions under
BIS for conformity to that standard as a further safeguard.
which a licence for the use of the Standard Mark may be granted to manufacturers or
producers may be obtained from the Bureau of Indian Standards.
HMD 1 (4519)
Amendments
Amend No.
Date of Issue
BUREAU OF INDIAN
Text Affected
STANDARDS
Headquarters:
Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi
Telephones : 331 01 31, 331 13 75
110002
Telegrams : Manaksanstha
( Common to all Offices )
Regional Offices :
Telephone
160036
Southern
600113
Western
: Marlakalaya,
Branches
: AIIMADABAD,
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I 331 13 75
37 84 99, 37 85 61,
l 37 86 26, 37 86 62
53 38 43, 53 16 40,
153 23 84
235 02 16,
I 235 IS 19,
632 92 95,
632 78 91,
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632 78 58,
632 78 92
EANGALORE,
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