Amendments: Nil
SUMMARY
Network Standard NS135 specifies the requirements for the construction of overhead subtransmission lines for use on the Ausgrid network.
ISSUE
For issue to all Ausgrid and Accredited Service Providers staff involved with the design,
construction and maintenance (including vegetation management) of Ausgrids subtransmission mains.
Ausgrid maintains a copy of this and other Network Standards together with updates and
amendments on www.ausgrid.com.au.
Where this standard is issued as a controlled document replacing an earlier edition, remove
and destroy the superseded document.
DISCLAIMER
As Ausgrids standards are subject to ongoing review, the information contained in this
document may be amended by Ausgrid at any time.
It is possible that conflict may exist between standard documents. In this event, the most
recent standard shall prevail.
This document has been developed using information available from field and other sources
and is suitable for most situations encountered in Ausgrid. Particular conditions, projects or
localities may require special or different practices. It is the responsibility of the local
manager, supervisor, assured quality contractor and the individuals involved to ensure that a
safe system of work is employed and that statutory requirements are met.
Ausgrid disclaims any and all liability to any person or persons for any procedure, process or
any other thing done or not done, as a result of this Standard.
Note that compliance with this Network Standard does not automatically satisfy the
requirements of a Designer Safety Report. The designer must comply with the provisions of
the WHS Regulation 2011 (NSW - Part 6.2 Duties of designer of structure and person who
commissions construction work) which requires the designer to provide a written safety
report to the person who commissioned the design. This report must be provided to Ausgrid
in all instances, including where the design was commissioned by or on behalf of a person
who proposes to connect premises to Ausgrids network, and will form part of the Designer
Safety Report which must also be presented to Ausgrid. Further information is provided in
Network Standard (NS) 212 Integrated Support Requirements for Ausgrid Network Assets.
INTERPRETATION
In the event that any user of this Standard considers that any of its provisions is uncertain,
ambiguous or otherwise in need of interpretation, the user should request Ausgrid to clarify
the provision. Ausgrids interpretation shall then apply as though it was included in the
Standard, and is final and binding. No correspondence will be entered into with any person
disputing the meaning of the provision published in the Standard or the accuracy of
Ausgrids interpretation.
Network Standard
NS135
Specification for the Construction of
Overhead Sub-transmission Lines
November 2013
CONTENTS
1
SCOPE ........................................................................................................................ 1
ASBESTOS.................................................................................................................. 2
INTRODUCTION ......................................................................................................... 3
REFERENCES ............................................................................................................ 4
4.1
4.2
DEFINITIONS .............................................................................................................. 6
RESPONSIBILITIES .................................................................................................... 8
DESIGN BRIEF............................................................................................................ 9
ENVIRONMENTAL PROCEDURES.......................................................................... 10
SURVEY .................................................................................................................... 11
10
EASEMENTS............................................................................................................. 12
11
12
13
14
14.1 General........................................................................................................... 21
14.2 Conductors ..................................................................................................... 21
14.3 Overhead Earth Wires & Telecommunications Cables.................................. 21
14.3.1 General................................................................................................... 21
14.3.2 Optical Pilot Ground Wire (OPGW) ........................................................ 21
14.3.3 Overhead Earthwires (OHEW) ............................................................... 22
14.3.4 Buried Earth Electrodes ......................................................................... 22
14.3.5 Earth Fault Study.................................................................................... 23
14.3.6 OPGW Data............................................................................................ 23
14.4 Above Ground and Underground Telecommunications System.................... 24
14.5 Poles .............................................................................................................. 24
14.5.1 Pole Types.............................................................................................. 24
14.5.2 Inspection of Timber Poles Prior to Delivery .......................................... 25
14.5.3 Inspection of Concrete Poles Prior to Delivery....................................... 25
14.5.4 Pole Steps .............................................................................................. 25
14.5.5 Painting of Poles..................................................................................... 25
14.6 Line Insulators................................................................................................ 25
14.7 Line Switches ................................................................................................. 25
14.8 Surge Diverters .............................................................................................. 25
14.9 Disposal of Recovered Materials ................................................................... 25
14.10 Issue of Materials from Ausgrid...................................................................... 26
14.11 Materials Not Obtained From Ausgrid............................................................ 26
15
DESIGN DOCUMENTATION..................................................................................... 27
16
CONSTRUCTION ...................................................................................................... 28
16.1 General........................................................................................................... 28
16.2 Access Roads ................................................................................................ 28
16.3 Admittance to Ausgrids Premises ................................................................. 28
16.4 Work Near Underground Cables.................................................................... 28
16.5 Management of Work..................................................................................... 28
16.6 Traffic Plans ................................................................................................... 29
16.7 Pole Erection .................................................................................................. 29
16.8 Conductor Stringing ....................................................................................... 29
16.8.1 Use of Hurdles........................................................................................ 29
16.9 Handling of Polymeric Insulators ................................................................... 30
17
COMMISSIONING TESTS......................................................................................... 31
18
19
QUALITY ................................................................................................................... 33
19.1
19.2
19.3
Design ............................................................................................................ 33
Construction ................................................................................................... 33
Warranty......................................................................................................... 33
November 2013
SCOPE
Changes to Ausgrids existing overhead sub-transmission lines and establishment of new
overhead sub-transmission lines, for which Ausgrid is to accept responsibility shall be
designed and constructed in accordance with this Network Standard and any standards
referred to in this Standard.
Ausgrid shall determine the need for such changes or new lines - and whether the work
is contestable, and shall prepare a Design Brief (see Note) document defining the scope
of the project and detailing specific information relevant to the project.
Note:
In the case of contestable work, the Design Brief is the Design Information, as
described in the relevant Ausgrid Offer and/or Contract for the works.
NS 135
November 2013
ASBESTOS
All materials and equipment used for construction of Ausgrids assets are to be free from
Asbestos and or Asbestos related products. Suppliers are expected to comply with the
Work Health Safety Act 2011 (NSW) together with the Work Health Safety Regulation
2011 (NSW) and confirm in writing that all products supplied to Ausgrid contain no
Asbestos related materials.
If any asbestos is encountered during construction or maintenance activities then safe
work method statements and appropriate practices must be implemented. Materials
containing asbestos must be handled by a licensed contractor. This material should be
disposed of offsite to an appropriately licensed landfill.
All work must be in accordance with Ausgrids Be Safe Hazard Guideline 01: Asbestos.
NS 135
November 2013
INTRODUCTION
This Network Standard provides information on Ausgrids requirements for the installation
of overhead sub-transmission lines. Work under this Standard is to be carried out subject
to and in accordance with the additional requirements of any plans, drawings and
documents which may be provided as part of the Design Brief or Design Information
Package as appropriate.
Where works called for in a plan are not covered in current Network Standards, the Client
shall consult with Ausgrids representative and shall comply with the method of
construction and any other requirements specified by the representative.
The requirements of other relevant Network Standards must also be complied with. Other
Network Standards relevant to this work include the references in Section 4.
NS 135
November 2013
REFERENCES
The following documents should be read in conjunction with this Network Standard.
These documents are subject to change at any time. Construction works must be carried
out in accordance with the current documents, including any amendments:
4.1
NS104
NS116
NS125
NS126
NS128
NS143
NS156
NS165
NS167
NUS174
Environmental Procedures
Supplementary Notes:
NUS174A
EIA Worksheet
NUS174B
EIA Guidelines
NUS174C
NUS181
NS212
NS220
NSA1343
NSA1494
4.2
November 2013
AS 2067
AS 2344
AS 3007
AS 3891
Air navigation - Cables and their supporting structures - Marking and safety
requirements
AS/NZS 7000 Overhead Line Design Detailed Procedures (previously ENA C(b)1 Guidelines
for Design and Maintenance of Overhead Distribution and Transmission Lines)
CIGRE TB184 Composite Insulator Handling Guide
Code of Practice for Electricity Transmission and Distribution Asset Management (Asset
Code)
Crossing of NSW Navigable Waters: Electricity Industry Code
ENA Doc 01 National Electricity Network Safety Code - 2008
ENA EG-0 Power System Earthing Guide Part 1: Management Principles
ENA EG1
Energised Line Working with Polymer Insulators for Voltages 60kV and Above IEEE
ESMOL Subcommittee 15.07 paper (2006)
Environmental and Planning Assessment Act 1979
HB 87
Joint use poles: the placement on power poles of powerlines and paired
cable telecommunications lines
HB 88
HB 101
HB 102
HB 103
HB 331
NS 135
November 2013
DEFINITIONS
A person accredited as a Level 3 ASP (ASP/3) to design
the Works, in accordance with the 'Scheme for the
Accreditation of Service Providers to Undertake
Contestable Works' published by the former Electricity
Association of New South Wales in accordance with the
Electricity Supply (General) Regulation 2001 and
administered by the NSW Office of Fair Trading.
Accredited Designer
Service
ADSS
Client
Contestable Works
Those works for which the Customer is required to meet the cost
and for which the Customer may choose the ASP under section
31 of the Electricity Supply Act (NSW) 1995. This also includes
contestable asset relocation works.
Customer
EMP
Design Brief
EPR
IPD
Lot Boundary
OH
Overhead
OHEW
Overhead earthwires
Optical pilot ground wire
OPGW
Overhead
transmission Line
Sub-
Street Alignment
November 2013
NS 135
November 2013
RESPONSIBILITIES
The Client is responsible for the supply of materials and construction of the overhead
sub-transmission line as detailed in this Network Standard.
The Client must comply with relevant requirements specified in NS104 Specification for
Network Project Design Plans, Section 7 Consultation, Negotiation and Consent, and
must comply with any special requirements of other authorities.
The Client is responsible for obtaining any local council development consent and
approval that may be required for building works. The Client will be required to provide
evidence to Ausgrid that local council approval has been obtained or is not required.
State Environmental Planning Policy (SEPP) Infrastructure 2007 allows construction
works for the purpose of an electricity transmission or distribution network to be carried
out by or on behalf of an electricity supply authority or public authority without consent on
any land. Ausgrid would be the proponent and the consent authority for those works.
Depending on the type and scale of the works proposed, either an Environmental Impact
Assessment under Part 5 of the Environmental and Planning Assessment Act 1979
would be carried out, or alternatively, if only minor works (such as routine maintenance or
exempt development with only a minor impact upon the environment), no formal
assessment is required. Refer to NUS174 Environmental Procedures for further
information.
Refer also to Section 8 of this Network Standard for responsibilities for environmental
impact assessments.
In addition, for Contestable Works, the Client must comply with the requirements of the
relevant Ausgrid Offer and/or Contract for the works, and must enter into
agreements/contractual arrangements with an Accredited Designer and an Accredited
Service Provider (ASP) for establishing the line.
NS 135
November 2013
DESIGN BRIEF
A Design Brief will be prepared by Ausgrid for each new section of sub-transmission line
construction. For Ausgrid initiated projects, the Design Brief will form part of the
Instruction for Project Development (IPD). It may include the following information:
operating voltage
line capacity (or in some cases, conductor size and material type for phase
conductors)
conductor size and material type for overhead earthwire, where required
whether the overhead earth wire is not required for the full length of line
who shall be responsible for obtaining all necessary licences or consents (for
contestable projects generally the Client)
who shall be responsible for negotiating any easements and rights-of-way, and who
shall negotiate access to work sites and onto private property, where relevant (for
contestable projects generally the Client)
the extent to which the Client shall manage the environmental assessment process
and requirements for any additional environmental safety and risk management
plans
any special conditions or arrangements already made with the local council or roads
authority for lines on public roads
any special conditions or arrangements already made with the Mine Subsidence
Board for lines within mine subsidence areas.
NS 135
10
November 2013
ENVIRONMENTAL PROCEDURES
The construction of all overhead sub-transmission mains shall be carried out in
accordance with the requirements of NUS174, Environmental Procedures and the
associated EIA Guidelines, EIA Worksheet and the Environmental Handbook for
Construction & Maintenance as appropriate.
NS 135
11
November 2013
SURVEY
A line survey shall be carried out prior to any design work commencing. The survey must
be conducted by a registered surveyor or other suitably qualified person with experience
in power line surveying.
Prior to finalisation of the survey, a search shall be conducted for all services along the
proposed route which are in the vicinity of proposed pole locations. Route plans need to
be submitted to all utility companies and where appropriate, public and private
companies requesting service and underground infrastructure locations. If the proposed
sub-transmission pole locations are too close to other services or structures to allow for
safe excavation, or too close, where relevant, for earth potential rise, then the design
shall be amended.
The survey should record the position of the following items. This list is not intended to
be exhaustive and the survey must cover all items essential to the proper design and
construction of the line.
The position and height of all existing overhead poles and conductors from which
safety clearances must be maintained.
The position and height of all structures or ground contours which may come within
safety clearances of the new lines when allowing for conductor sag and blow out.
The position and height of all significant trees which have needed to be
accommodated in the line design because of environmental issues.
Locations and descriptions of all major below ground installations including other
utility mains and services, pits, stormwater drains, etc. which are in the vicinity of
proposed pole locations.
Property boundaries for properties traversed by, or in close proximity to the site of
the proposed route.
Where there is any uncertainty about the locations of property boundaries, road
alignments or kerb positions, their locations shall be pegged by the surveyor. The
construction plan must indicate the location of the pole positions relative to property
boundaries etc. as indicated above.
Refer to Clause 12.2 Pole Positioning, and Clause 16.7 Pole Erection, regarding the
positioning, survey and pegging of pole positions before pole erection.
Refer also to Section 18 Final Project Documentation for information on as-built
drawings and other documentation required on completion of the project.
NS 135
12
10
November 2013
EASEMENTS
Where possible, line routes shall follow existing roads, and be contained within the road
reservation. Pole positioning shall be in accordance with NS167 Positioning of Poles and
Lighting Columns and NS128 Specification for Pole Installation and Removal. Refer also
to Section 12.2 Pole Positioning.
Where considerable savings or other advantages may be obtained by traversing private
property or other land not dedicated as public road, or where required to prevent
encroachments close to Ausgrid's lines, then an easement shall be obtained. The
easement shall be negotiated and acquired in accordance with the requirements of
NS143 Easements, Leases and Rights of Way using Ausgrids standard terms and
conditions. Easement widths shall normally be as specified in NS143, or in any
supporting documentation prepared justifying the need for departure from these
standards. All easements must comply with Ausgrids standard Deeds of Agreement for
Easements.
Where, because of the route selected, the cable easement is not appropriate for vehicle
access for maintenance or repairs, a Right of Way should be established at the same
time, to ensure ongoing access for Ausgrid staff and contractors. Refer to NS143 for
details of establishing a suitable Right of Way. Also refer to Section 16.2 Access Roads.
Where the route traverses Rail property other than rail corridors, an easement is required
to cover the crossing; see NS143 Easements, Leases and Rights of Way for details of
requirements. Where the route traverses a rail corridor, approval for the crossing must be
obtained from the appropriate Rail authority either RailCorp or Australian Rail Track
Corporation (ARTC). The Client is responsible for obtaining approval for the design of the
crossing from the appropriate Rail authority in accordance with the requirements of the
relevant Master Access Deed (MAD). Construction of Ausgrid network assets on rail
corridor can normally only be undertaken by Ausgrid or Ausgrid contractors due to
requirements of the Rail authorities. The procedures are detailed in Ausgrid internal
documentation such as draft NEGEP02. Where a line design undertaken by an ASP
involves a rail crossing, the matter should be referred to Ausgrid for advice. The Client is
advised that work on Rail property may have to be carried out in conjunction with
scheduled rail line outages. This may involve extensive lead times, typically up to 12
months, or more.
All proposed rail crossings should allow for all line supports to be located OFF rail
property wherever possible.
Poles should be located in the road either side of a rail crossing, provided the Rail
authority's technical requirements on maximum span lengths and angle of crossing
permit this.
Any ducts required for the job should be run the full width of the rail corridor,
finishing just outside the Rail property boundary. The cable installation across the
railway tracks shall be made by trenchless methods in accordance with the
requirements of the Rail Authority concerned. Note that this does not necessarily
require a bore across the entire width of rail land, only that the ductline protecting
any cables should continue the entire width of the crossing, so that the need to enter
rail land for subsequent works is minimised.
Where new works on existing crossings permit, advantage should be taken of the
opportunity to relocate existing poles off of the Rail authoritys property where this is
appropriate. Any such projects should be referred to Ausgrid Project Development &
Approvals Section Branch for a decision on what work should be included in these cases.
NS 135
13
11
November 2013
NS 135
14
12
DESIGN BASICS
12.1
Public Safety
November 2013
Public safety is a major concern in the design and construction of overhead lines. Care
shall be taken in the design to ensure that step and touch potential rises around
structures do not exceed values specified in AS/NZS 7000 and HB 331 and that the
design also complies with AS/NZS 7000 and HB 331 in all other respects.
Where construction is in the vicinity of a major substation, installations should also
comply with the ENA EG-0 Power System Earthing Guide Part 1: Management Principles
and ENA EG1 Substation Earthing Guide.
Accredited Designers shall ensure that the construction work can be performed in
accordance with Ausgrid's Network Management Plan.
12.1.1
Aerial Markers
Where overhead lines encroach into space that can be considered to be the legitimate
domain of aircraft, or where aircraft are known to operate in the vicinity of overhead lines,
the overhead lines should be marked to indicate their position and/or direction. Such
marking should be in accordance with Australian Standard Series AS 3891. In addition to
locations nominated in AS 3891, the Designer shall also consider the appropriateness of
aerial markers in the following locations:
Areas likely to be used by aircraft involved in fire fighting, where the presence of
smoke is likely to reduce visibility of lines for example where aircraft would be
flying low over waterways collecting water
Where it is intended that aerial line inspection or patrolling will be used as a normal
maintenance practice, new lines will be marked in accordance with AS3891.2.
Note:
12.1.2
12.2
Pole Positioning
Pole positioning shall be in accordance with NS167 Positioning of Poles and Lighting
Columns and NS128 Specification for Pole Installation and Removal, subject to
adjustment to accommodate underground services and obstructions.
Pole positioning shall also take into consideration any requirements for separation of
poles from other installations such as swimming pools, metallic fences,
telecommunications installations and pipelines.
Plans need to be submitted to all service utilities, and where appropriate public and
private companies, requesting service and underground infrastructure locations, before
pole positions are selected.
Refer to Section 10 Easements, for special requirements in crossing rail property.
Refer also to Section 16.7 Pole Erection.
NS 135
15
12.3
November 2013
Clearances
Clearances from ground, structures and vegetation shall be in accordance with NS220
Section 10 Clearances.
Note:
Whilst clearances specified in NS220 are based on AS/NZS 7000 the ground
clearance values specified in NS220 Section 10 are more stringent.
When calculating maximum sags for new conductors, allowances shall be made for
conductor creep and for minor errors in construction. This additional creep allowance
does not have to be applied to existing conductors which are being diverted or
reconstructed.
Unless otherwise indicated in the Design Brief, the minimum operating temperature shall
be taken as 5C. The maximum operating temperature shall be 100C for all conductors,
except ACSR conductors erected on steel tower lines, where 120C may be used. For
inter-circuit clearances, the upper circuit shall be assumed to be at maximum operating
temperature while the lower circuit is at minimum operating temperature. When this
requirement imposes the need for increased pole heights or reduced span lengths, then
the design shall be discussed with Ausgrids representative. Ausgrids representative
may under some conditions permit the design to be based on the assumption that the
lower circuit will be operating at 15C. The need for pole changes would then be
reviewed. Unless otherwise indicated in the Design Brief, for blow-out calculations, the
conductor is assumed to be at 50C and under wind loads specified in AS/NZS 7000.
Also refer to HB 331.
Where other circuits cross over or under Ausgrids lines, clearances between circuits
shall be maintained as per the documents nominated above. The requirements of the
owner of the other line shall also be complied with. Where necessary, approval for line
crossings shall be obtained from the line owner by the client after clearances have been
calculated. Locations where approval cannot be obtained shall be referred to Ausgrid as
early in the process as possible to permit time to negotiate changes or select an
alternative route. Where clearances to ground and an overcrossing are difficult to
achieve, options such as placing the overhead earthwire underground for that span shall
be considered and submitted to Ausgrid for approval.
Where lines are constructed along roads, in close proximity to the property boundary:
12.4
the conductors must not cross the property boundary under wind blow-out unless an
easement is obtained.
local council conditions for building set-back shall be checked to ensure that safety
clearances under wind blow-out conditions will be maintained from any possible
building works that may be permitted on the private property fronting the road.
Easements must be obtained where the set-backs are inadequate.
Conductor Tensions
For lines constructed along streets in urban areas, span lengths are typically restricted to
less than 100 metres, by blow-out and other considerations. In these cases, high
tensions provide no additional benefit such as reduced pole heights or numbers. To
minimise the need for pole replacement where existing lines are being up-rated for lines
in Sydney suburbs, the design tensions for pole lines shall normally be in accordance
with the Table below for the conductors indicated. In other cases, tensions shall be
restricted to approximately 10 per cent of Minimum Breaking Load (MBL).
Design Tensions for Existing Pole Lines - Sydney Area
Conductor
Design Tension
8% of MBL
14% of MBL
10% of MBL
15% of MBL
NS 135
16
Note:
November 2013
For lines in non-urban areas, tensions shall not exceed those permitted in AS/NZS 7000,
less 2.5 per cent. For example, where a tension of 25 per cent is permitted, lines shall be
designed to be erected at not more than 22.5 per cent. Appropriate vibration dampers
shall be installed as recommended in AS/NZS 7000 for the conductor tension. Also refer
to HB 331.
12.5
Bundled Conductors
New line designs will generally employ single conductor per phase designs. However, for
work on reconstructing existing bundled conductor lines, or where ratings require use of
bundled conductor construction, horizontal bundles shall be employed, For spans up to
approximately 120 metres, spacers shall be installed asymmetrically along each span, for
example:
For spans between 60 and 120 metres, one at 25%, and one at 55% of span length.
For spans longer than 120 metres, spacers shall be placed in accordance with the
manufacturers recommendations, considering conductor size, tension and wind
conditions.
12.6
Structure Types
Structures shall be selected, as appropriate for the particular situation, from those shown
in the Ausgrid drawings referred to in Appendix D. Constructions for any under-built
circuits shall be in accordance with the relevant Network Standards (e.g. NS125 or
NS126). Any variations from these structures must be nominated and approved
separately in writing in accordance with the requirements of NUS181 Approval of
Materials and Equipment and Network Standard Variations before being used in designs.
Where rigid supports such as concrete or steel poles are to be used, the design shall
nominate the means of conductor breakage containment, e.g. load relief devices, shear
pin insulators, etc.
To maximise phase-to-phase separations, delta constructions are preferred for all
intermediate structures e.g. for 33kV mains; Constructions 4-5, 4-6, or 4-7 where there is
no overhead earthwire, or Constructions 4-8E, 4-35 where overhead earthwire is used.
The use of flat pin construction (e.g. for 33kV; Construction 4-1) is to be minimised and
only used where there is no reasonable alternative e.g. when under-building the circuit or
for under-crossing structures.
Where flat constructions are used (i.e. Construction 4-1), the centre phase should be
alternated from one side of the pole to the other on each successive pole. Where it is not
practicable to alternate the side of the pole on which the centre phase is located, the
sag/tension/span length must be adjusted appropriately to maintain the specified k factor
as discussed in Clause 12.13.
12.7
Stays
Stays shall generally be in accordance with the requirements of AS/NZS 7000 and as
indicated in NS220 Section 7 Stays. In particular, stay insulators shall be installed where
the stay wire passes through or near other circuits, or where other attachments are
located on the stay pole, as shown on drawing 61501 Overhead Construction Stays,
Stay Poles, Anchorages, Footings, and Termination Arrangements.
In the case of ground anchors with no nearby power circuits, or where no attachments
are likely to be made to the stay pole, the stay wire may be earthed instead. Earthed stay
wires are also required where stay tensions exceed that normally handled by stay
insulators.
NS 135
17
November 2013
Stay poles will normally be used to maintain ground/vehicle clearances in urban areas
and other locations where pedestrian traffic is common or where vehicle clearance is
required. Ground anchors are acceptable in sparsely populated locations or rural areas.
Where ground anchors are used adequate protective measures, in accordance with
details provided on drawing 61501, shall be employed to warn people of the presence of
stay wires or to protect the wire from damage by livestock, etc.
Where stays are used, they shall normally be designed and installed to adequately
counter the full resultant conductor tension. However, designs which share the resultant
conductor tension between the pole which is stayed and the stay wire may be approved
by Ausgrid.
The use of fully self supporting angle or termination poles is an acceptable alternative to
the use of stays, although in locations where buried services or narrow footpaths mitigate
large butt diameters, stay poles or ground anchors will be used.
12.8
Underbuilt/Multiple Circuits
Any proposed use of a single pole line for under-built or multiple circuits, where one or
more of the circuits will be privately owned or owned by an authority other than Ausgrid,
must not proceed without written approval from Ausgrid. If approval is given, the approval
may contain conditions additional to those specified in this Network Standard, including
additional clearances, access and maintenance requirements.
Use of a single pole line for more than one Ausgrid circuit is generally acceptable.
Shared circuits with low voltage construction will normally be permitted in all locations,
other than for multi-pole structures (i.e. long spans). Shared 11kV or 22kV circuits (but
not SWER lines) will also normally be acceptable, subject to clearances being
maintained between circuits in accordance with Clause 12.3 of this Network Standard.
The type of construction used for lower voltages shall be in accordance with Ausgrid's
policy on use of overhead conductors, and relevant Network Standards (e.g. NS125 &
NS126). Where conductive poles are used, the insulation rating of insulators used on
lower voltage lines attached to the poles shall be determined from the results of the step
and touch voltage calculations. For example, where pole ground potential rise is
calculated to be 8kV, LV ABC conductors shall be secured to the pole using 11kV
insulators. Where multiple circuits are to be constructed on the same structures, the
construction shall be in accordance with Ausgrid drawings. Any proposed use of
construction types not specified in the Network Standards shall be submitted for approval
with sufficient time for review by Ausgrid in accordance with the requirements of
NUS181.
Two sub-transmission circuits shall not normally be permitted on the same line of
structures. Approval may be granted for a shared line in rural areas or areas where
congestion restricts the number of available routes, provided the two lines do not supply
the same load area. Ausgrid advice shall be sought in such cases as to whether
allowance is required for climbing of live structures.
Structure sharing may be undertaken by either running the lower voltage circuit below the
higher voltage circuit, or by having the two circuits side by side. If they are to be placed
side by side, the design shall take into account the need to replace insulators on one
circuit while the other circuit is energised.
Double circuit lines are permitted on tower lines or where other structures have been
designed as substantial structures which permit maintenance work to be carried out on
one circuit while the second circuit remains energised.
12.8.1
NS 135
18
12.8.2
November 2013
12.9
Insulation Co-ordination
In general, Ausgrids overhead line designs and standards are based on co-ordinated
levels of insulation withstand voltages for the various line configurations and equipment
types, together with the correct application of surge arresters. Failure performance of the
installation is very adversely affected by apparently minor departures from construction
standards affecting clearances or configuration. Compliance with Ausgrids requirements
will be achieved by the use of the standard structures as shown in the Ausgrid drawings.
Any proposed use of construction types not specified in the Design Brief shall be
submitted for approval with sufficient time for review by Ausgrid in accordance with the
requirements of NUS181 and shall comply with the following requirements.
The basic insulation levels applying to the standard designs are in accordance with AS
1824 Insulation Co-ordination as shown in the Table below:
Basic Insulation Levels
Lines
33kV lines
200kV
66kV lines
350kV
132kV lines
650kV or 750kV
(to be nominated in the Design Brief)
12.10 Earthing
12.10.1
General
For fully shielded lines or lines using conductive poles, the design should include a
calculation of step and touch potential rise at each structure and earth potential rise
along the line. The design values should comply with the requirements of AS/NZS 7000.
The completed line shall be tested for step and touch potential rises etc., as per Section
17, to confirm the design. Also refer to HB 331.
Where construction is in the vicinity of a major substation, installations should also
comply with ENA EG1 Substation Earthing Guide.
Reference should also be made to ENA EG-0 Power System Earthing Guide Part 1:
Management Principles.
12.10.2
NS 135
19
November 2013
NS 135
20
13
November 2013
NS 135
21
November 2013
14
14.1
General
Unless prior written approval is received from Ausgrid, all materials used must be new
and in accordance with Ausgrids specifications. Materials may be purchased directly
from Ausgrid, as indicated in Clause 14.10.
Where the Client or Accredited Service Provider (ASP) wishes to use materials not
supplied or already approved by Ausgrid, they must submit details in accordance with the
requirements of NUS181 Approval of Materials and Equipment and Network Standard
Variations. Materials approved by Ausgrid under this process are listed in the regularly
updated NSA 1343.
14.2
Conductors
The Design Brief shall specify either the loading and voltage drop requirements for the
circuit to be constructed, or the conductor to be used. The standard conductor sizes used
on Ausgrid's overhead sub-transmission system are listed in the Table below.
Standard Conductor Sizes
Conductor
33kV
66kV
132kV
Aluminium (AAC)
7/4.50(Mercury),
19/3.75(Pluto),
37/3.75(Triton),
61/3.25 (Uranus).
7/4.50(Mercury),
19/3.75(Pluto),
37/3.75(Triton),
61/3.25 (Uranus).
61/3.25 (Uranus).
Aluminium Alloy
(AAAC1120)
ACSR/GZ
Notes:
61/3.25 (Selenium).
6/4.75+7/1.60
(Cherry).
6/4.75+7/1.60 (Cherry).
54/7/3.50 (Olive),
30/7/3.50 (Lime).
14.3
14.3.1
14.3.2
22
November 2013
14.3.3
14.3.4
NS 135
23
14.3.5
November 2013
14.3.6
OPGW Data
OPGW General Design Data (For Information Only)
Description
Measurement
60 fibre OPGW
mm
131
mm
1/4.1
mm
4/2.55
mm
4/2.55
mm
12/3.1
LEFT HAND
Overall Diameter
mm
15.4
kN
60.2
kg/km
475
Electrical Resistance at 20 C
/km
0.276
N/mm
77,543
Modulus of Elasticity
-6 0
x10 / C
19.8
kAS
150 (@40oC)
Measurement
Value
9.20.4
10.40.8
Cladding Diameter
125.01.0
Core-Clad Concentricity
0.5
Cladding Non-Circularity
1.0
Coating Diameter
2455
Coating-Cladding Concentricity
<12
dB/km
0.35
dB/km
0.22
nm
1260
nm
1300-1324
ps/nm.km
0.092
NS 135
24
14.4
November 2013
Joint use poles: the placement on power poles of powerlines and paired
cable telecommunications lines
HB 88
HB 101
HB 102
HB 103
Where lines are to be constructed close to or crossing rail corridors, the location of
railway communications circuits must also be determined and considered.
14.5
14.5.1
Poles
Pole Types
Pole types should be chosen to suit the situation as outlined in the following table:
Pole Type and Situation
Pole Type
Situation
CCA timber
Note:
In all cases special circumstances may mitigate against the preferred option
indicated above therefore details shall be determined on a project by project
basis and specified in the Design Brief.
Where a new line uses the route of an existing line to some extent, the existing poles
shall be used where suitable. If this results in a predominantly timber line, then any new
poles should also be timber, although concrete poles may be used where access or
environmental conditions make it more appropriate. Concrete poles may be used on a
timber pole line if the earthwire runs the entire length of the line, subject to the policy on
conductive poles. See Clause 14.3.
NS 135
25
November 2013
14.5.2
14.5.4
Pole Steps
Pole steps are generally not required. However where they are required they shall be
installed starting 6 metres above ground level and spacing and placement shall be in
accordance with structure drawings. See also NS128 for further details. For concrete
poles, ferrules will be necessary, with the step bolts installed as required.
14.5.5
Painting of Poles
It is Ausgrids policy that non-timber poles may be painted in response to stakeholder
negotiations in the design stage. However Ausgrid will not generally maintain the painted
surface as it ages.
The paint and colour to be used will be in accordance with Ausgrids current
specification.
14.6
Line Insulators
Line insulators shall be in accordance with Ausgrid's current purchasing specification. For
post insulator lines, preference shall be given to polymeric insulators over porcelain. For
other situations, preference shall be given to polymeric long rod insulators over porcelain.
Glass discs may be used in tension strings for tower lines or pole lines using high design
tensions. Where pin insulators are used, aerodynamic types shall be employed.
14.7
Line Switches
Line switches shall only be used with 33kV rural lines (including those on Kooragang
Island), and 66kV rural lines in some circumstances. They shall be in accordance with
Ausgrid's present procurement specification, and shall be erected in accordance with
relevant structural drawings. Line switches must be erected in locations accessible to
non four wheel drive vehicles in all weather conditions wherever possible.
14.8
Surge Diverters
Surge diverters shall be in accordance with the current Ausgrid specification. The
placement of the surge diverters shall be as specified or approved by Ausgrid.
14.9
NS 135
26
November 2013
NS 135
27
15
November 2013
DESIGN DOCUMENTATION
The Client shall submit a design to Ausgrid containing at least the following information:
Route Plan A route plan shall be provided showing the route of the line, with
all structures shown in their required location. Each structure shall have the
structure number marked beside it. The route plan shall be provided in paper
form and electronic form compatible with Ausgrid's Geographic Information
System. The route plan shall also show the start and end points of the proposed
line, the underlying cadastral information, and any access routes.
Line Profile A profile of the line along its whole route shall be provided. The
profile shall show the ground profile including any significant changes in levels,
obstacles, locations of road carriageways, all line structures, intermediate
structures or obstacles, and conductor curves. The conductor curves shall show
all conductors and a clearance line at maximum operating temperature, and an
uplift line at minimum operating temperature. The drawing shall conform to
AS1100.
Where the section of line is short, or is wholly on public roads, or on a single property,
Ausgrid may relax some of the above requirements. The Design Brief will indicate if any
of these requirements have been relaxed.
NS 135
28
16
CONSTRUCTION
16.1
General
November 2013
The Client shall carry out all construction work in accordance with relevant legislation and
Network Standards. An Environmental Management Plan (EMP) will be required for
construction activities. A site specific EMP is to be prepared in accordance with Ausgrid
and Department of Planning guidelines. The EMP will detail how the works will be
undertaken to comply with all environmental laws, Ausgrids Environmental Policy and
the mitigation measures described in the environmental assessment. Work shall be in
accordance with the requirements of Ausgrid's Safety and Operating Plan, ENA Doc 01
and relevant Be Safe Procedures and Hazard Guidelines (e.g. Pro-10: Managing WHS
Risk Procedure, HG-17: Working at Heights, etc)
Plant and equipment used shall be appropriate for the work and in good condition. Staff
shall be suitably trained and authorised for tasks undertaken.
Unless otherwise approved by Ausgrids manager responsible for the approval of
overhead sub-transmission mains designs, construction shall be in accordance with the
design approved by Ausgrid.
16.2
Access Roads
Construction on easements and along non-trafficable routes will normally require the
construction of access roads. The Client shall be responsible for obtaining all approvals
required for access roads, and for construction of access roads, unless specified
otherwise in the Design Brief.
If a line easement does not provide a suitable means of access for construction work and
later maintenance work on the line, the Client must negotiate and construct a suitable
right-of-way or rights-of-way prior to line construction, and the right(s)-of-way must be
registered on the relevant land title(s) with Ausgrid being the beneficiary.
Refer to NS143 Easements, Leases and Rights of Way for details of right-of-way
requirements.
16.3
16.4
16.5
Management of Work
The Client shall ensure that all works are undertaken in accordance with all relevant
Acts, Regulations and Codes, including, for example, provision of safety fencing, lighting,
and control of spoil.
NS 135
29
16.6
November 2013
Traffic Plans
Where required by an authority empowered to do so, the Client shall prepare and submit
traffic control plans to that authority.
16.7
Pole Erection
All pole positions shall be pegged prior to commencement of hole boring. Where there is
any uncertainty about the location of property boundaries, road alignments or kerb
positions, the pole position shall be pegged by the surveyor. The construction plan or line
schedule must indicate the position of the pole relative to the property line and kerb line
(where available). Where property lines and kerb lines are not available, a position
derived from Global Positioning System (GPS) must be given.
If pole positions are found to be too close to services to allow safe excavation and
alternative locations are suitable, then the pole position shall be relocated and the design
amended.
Pole hole boring and pole erection shall be in accordance with NS128. For pole lengths
outside the range nominated in NS128, embedment depths shall be specified in the line
schedule for the project.
Also refer to Clause 16.4 regarding pole erection near underground cables.
16.8
Conductor Stringing
Conductors shall normally be erected using tension stringing. Stringing using helicopters
is permitted where appropriate. Use of the layout (or payout) method may be permitted
in certain circumstances, but must be approved by Ausgrids representative prior to being
used. Where the layout method is used, adequate measures shall be taken to prevent
conductors suffering mechanical damage such as scratching or deformation.
Stays shall be erected where required, as specified by the design, and prior to conductor
stringing to ensure no poles or foundations are over-stressed.
16.8.1
Use of Hurdles
Where new (or replacement) conductors are to be strung crossing existing circuits that
must remain in service for part or all of the stringing operations (e.g. where stringing is
likely to take more than one day), temporary hurdles may be required to protect the inservice mains from falling conductors. While it is not possible to prescribe requirements
for hurdles since conditions will vary with road and network configuration, topography
etc., the principle functional requirements for the hurdle design are as follows:
The hurdle shall be capable of catching and supporting any conductor of the new/reconductored span and keep it at least the minimum safe approach distance away
from the in-service conductors. If the upper conductor of the in-service circuits is an
overhead earthwire, a minimum clearance of one metre shall be maintained in the
event of a fallen conductor.
The hurdle shall be strong enough to support the maximum number of conductors
likely to be pulled at one time under the worst conditions likely to be encountered
(i.e. position in conductor pull that maximises the weight of the conductor the hurdle
must support). Strength calculations shall allow for the maximum permissible wind
speed under which conductor stringing is permitted to be undertaken.
The hurdle shall be structurally stable so that in the event of a fallen conductor, it is
not prone to lean dangerously towards the in-service mains or fall onto roads or
adjacent land.
The hurdle supports shall be located no closer to the in-service conductors than the
minimum safe approach distances specified in Ausgrids Electrical Safety Rules for
the highest voltage of the in-service mains.
NS 135
30
November 2013
Hurdles may also be required for crossings of major roads, depending on the
requirements of the relevant roads authority.
16.9
Energised Line Working with Polymer Insulators for Voltages 60kV and Above
IEEE ESMOL Subcommittee 15.07 paper (2006)
NS 135
31
17
November 2013
COMMISSIONING TESTS
After completion of construction of a new section of overhead sub-transmission line, the
following tests shall be completed.
For shielded lines, earth current injection tests shall be undertaken and measurements
made at each support structure of the:
AS/NZS 7000: Generally, low currents shall be used and scaled up to design
earth fault levels.
This test shall be performed after the substation earth mats at all ends of the line are fully
installed and connected. Where 11kV underground cables are to be connected to the
zone substation, at least 4 feeder cables shall be connected prior to testing. If there are
less than 4 feeders to be connected, then consideration must be given to the
establishment of temporary additional earthing arrangements. All values measured shall
be recorded and a copy submitted to Ausgrids manager responsible for assessing
overhead sub-transmission mains test results. Zero sequence impedance measurements
are also required, unless otherwise specified in the Design Brief.
When the line is first energised, radio frequency radiation measurements shall be made
to ensure that any interference is less than the values specified in AS 2344 Limits of
electromagnetic interference from overhead a.c. powerlines and high voltage equipment
installations in the frequency range 0.15 MHz to 1000 MHz. Where interference exceeds
these values, the sources of interference must be identified and corrective action taken
before re-testing.
A phasing check shall be completed prior to commissioning to ensure that the phases
are correctly aligned to synchronise with the network to which the line is to be connected.
Immediately prior to commissioning the line, the entire route shall be patrolled and
visually checked for any working earths left aloft, construction faults or damaged
insulators. An insulation resistance check shall be completed to ensure no inadvertent
short circuits.
NS 135
32
18
November 2013
NS 135
33
19
QUALITY
19.1
Design
November 2013
For contestable work, while the design remains the responsibility of the Accredited
Designer, a copy of all design documentation shall be submitted to Ausgrid prior to
construction commencing, and with sufficient time (normally two weeks) for the design to
be audited and certified.
19.2
Construction
The following information shall be recorded and made available to Ausgrid by Accredited
Service Providers (ASPs).
During construction, records shall be made of the following information. A copy shall be
provided to Ausgrid no later than three weeks after completion of the work.
Final height of lowest conductor above the ground at each pole or tower.
The serial number and calibration date of all instruments used for recording the
above measurements.
The ASP is responsible for the labour and material cost of replacement of any
components found to be damaged prior to commissioning of the line. This includes
damage by birds to polymeric insulators or other damage by flora, fauna, acts of nature
or human acts.
19.3
Warranty
A warranty shall be provided on all assets for which Ausgrid shall assume ownership on
completion of the works, as per the relevant Ausgrid Offer and/or Contract for the works.
NS 135
34
NS 135
November 2013
35
November 2013
Size
(Height)
Ultimate
Strength
Working
Strength*
(kN)
(kN)
CONSTRUCTION
Type
Auger
Size
Pole
Status
(mm)
(E/R/N)
T/C/S
Depth
(m)
(specify
highest
voltage
on pole)
Remarks
Distance
From
Pole Top
*Working strength values are required for comparison with existing naming practices for
Ausgrid poles as an interim measure.
Pole Status
T Timber
E Existing pole
C Concrete
R Replacement pole
S Steel
N New pole
Designs for new work on tower lines shall generally follow the format used on the original
designs see example below.
Note:
NS 135
36
NS 135
November 2013
37
November 2013
Tensioning Section
This tension section is from Structure No. . to Structure No. .
2.
Drawing No.
3.
Sheet
No.
Revision
No.
a.
Sagging Checks
Selected spans for tension checks:
(1) Structure No. .. to Structure No.
Route Plan
(2) Structure No. .. to Structure No.
Line structure
OHEW / OPGW Stringing
Chart
b.
NS 135
38
4.
November 2013
Date/Time
of Reading
Temp Curve
Used on Chart
(From
Stringing
Chart)
Equiv Span
(m)
(From
Line
Schedule)
Date
&
Time
Sag in Control
Span
Reqd
%
Sag
Actual
Sag in Span
(1)
Reqd
%
Sag
Actual
Sag in Span
(2)
Reqd
%
Sag
Actual
OHEW
OPGW
Stringing Chart
HV
Phase
Stringing Chart
Other Conductors
stringing Chart
Span length (m) ..
5.
Declaration by Contractor
I declare that I am competent to sag conductors.
The above is submitted as a true and correct record of work
I submit and declare the sagging has been completed in accordance with correct design and sag tolerances specified.
NS 135
39
November 2013
Construction
Code
Drawing Description
33kV Constructions
166244(1/2)
4-120
166244(2/2)
4-120
127143
4-11C
127144
4-33C/E
166707
4-455
MID POLE OPERATED AIR BREAK SWITCH FOR TIMBER, CONCRETE &
STEEL POLES GENERAL ARRANGEMENT
174122
4-34C/E
174122
4-34C/E
174126
4-1C/E
174127
4-8C/E
174128
4-9C/E
174181
4-10E
174184
4-10C/E
174243
4-25C/E
174244
4-17C/E
174245
4-25E
174380
4-27C/E
174424
4-30E
174425
TERMINATION
CONSTRUCTION
WITH
4-30C/E
WITH
174426
4-31C/E
174427
4-35E
174444
4-171
SUSPENSION CONSTRUCTION
185415
4-200
185416
4-200E
185417
4-200C/E
185418
4-240
185419
4-240E
NS 135
40
Drawing
Number
November 2013
Construction
Code
Drawing Description
33kV Constructions
VERTICAL CONSTRUCTION
CONCRETE POLE
WITH
OVERHEAD
EARTH
WIRE
ON
185420
4-240C/E
185511
4-208E
185512
4-208C/E
185513
4-208E
185514
4-208C/E
513923
4-1
513924
4-3
513925
4-5
513926
4-6
DELTA CONSTRUCTION
VERTICAL
BRACKET
VERTICAL
CONSTRUCTION WITH OVERHEAD EARTH WIRE
BRACKET ON CONCRETE POLE
ON
513927
4-7
513928
4-8E
513929
4-10
TERMINATION CONSTRUCTION
513930
4-11
513931
4-12
513932
4-14
TEE-OFF CONSTRUCTION
513933
4-25
513934
4-26
4-28
513935
513936
4-30
513937
4-31
513938
4-33
TERMINATION CONSTRUCTION
513944
4-27
513957
4-60
514039
4-2
514169
4-11E
THROUGH
TERMINATION
EARTHWIRE
514170
4-12E
CORNER POLE
EARTHWIRE
514171
4-27E
514172
4-31E
514173
4-26E
519448
4-33E
519449
4-34E
520242
4-11C/E
520270
4-9E
520271
4-17E
520315
4-1 E
CONSTRUCTION
TERMINATION
CONSTRUCTION
THROUGH
TERMINATION
CONSTRUCTION
EARTHWIRE ON CONCRETE POLE
NS 135
WITH
WITH
WITH
OVERHEAD
OVERHEAD
OVERHEAD
41
Drawing
Number
Construction
Code
November 2013
Drawing Description
33kV Constructions
520388
4-131
520409
4-34
520791
527025
4-130
565712
4-35C/E
565739
4-12C/E
565787
4-26C/E
567078
4-171E
567079
4-171C/E
Drawing
Number
Construction
Code
WITH
OVERHEAD
Drawing Description
66kV Constructions
166653
5-240S/E
166782
5-140S/E
178000
5-200S/E
511786
5-21
514074
5-145C/E
514075
5-140C/E
514076
5-160C/E
514077
5-140
514079
5-160
514080
5-146
514139
5-148C/E
514141
5-146C/E
514144
5-146E
514150
5-140E
514153
5-160E
514159
5-200C/E
514162
5-200E
NS 135
42
Drawing
Number
Construction
Code
November 2013
Drawing Description
66kV Constructions
514164
5-148
514182
5-250C/E
518775
5-400C/E
520202
5-148E
520205
5-180C/E
520230
5-240C/E
520253
5-200
520310
5-21E
520412
5-21C/E
203726
203727
203728
203729
Drawing
Number
Construction
Code
Drawing Description
132kV Constructions
181517
6-111C/E
507773
WP-AA
507776
WP-BA
507777
WP-BB
507778
WP-BC
507780
WP-CA
507781
WP-CB
513049
RCP-AA
513051
RCP-BA
513052
RCP-BB
514121
6-220C/E
514126
6-201C/E
514143
6-202C/E
514166
6-231C/E
514186
6-230C/TE
NS 135
43
Drawing
Number
Construction
Code
November 2013
Drawing Description
132kV Constructions
514187
6-202C/TE
514192
6-190C/E
514195
6-200E
514196
6-201E
514198
6-210E
514199
6-220E
520223
6-260C/E
520227
6-203E
520228
6-200C/TE
520229
6-240C/E
520254
6-262C/E
520300
6-270C/E
520301
6-278C/E
520308
6-283C/E
NS 135
Ausgrid.
This document must not be reproduced in whole or in part or
converted to machine readable form or stored in a computer
or imaging system without the written permission of Ausgrid.
Revision History
Initial issue:
July 2001
Second Issue
September 2010
Current issue:
November 2013
Document Control
Authorised By: Terry Lampard
Document Number:
NS135