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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST


Inspection of Material Storage & Handling at Fab. Shop
PROJECT TITLE

SAIC NUMBER

SAIC-L-2034
WBS / BI / JO NUMBER

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

DATE APPROVED

25-May-05

QR NUMBER

MECH-

CONTRACTOR / SUBCONTRACTOR

EQPT CODE

SYSTEM ID.

PURCHASE ORDER NUMBER

PLANT NO.

EC / PMCC / MCC NO.


QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY


SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

ITEM
No.

ACCEPTANCE CRITERIA

General Requirements

REFERENCE

A1

All materials is handled with care during fabrication and installation to


prevent damage.

SAES-L-350
Para. 8.1

A2

Lined and coated pipes and fittings are lifted with wide fabric or rubbercovered slings, and padding is used to prevent damage to lining or
coatings.

SAES-L-350
Para. 8.2

A3

Pipe is not be stored directly on the ground.

SAES-L-350
Para. 7.1

A4

Pipe is placed on mounds or sleepers.

SAES-L-350
Para. 7.1

A5

Stacking of pipes is made in a manner to avoid damage to pipes or


coatings.

SAES-L-350
Para. 7.2

A6

Fittings and valves are stored in shipping crates or on racks.

SAES-L-350
Para. 7.3

A7

End protectors on pipes, flanges, weld bevels, threads, and socket ends,
are firmly attached.

SAES-L-350
Para. 7.4

A8

Stainless steel material is protected against exposure to seawater splash


during shipment and storage.

SAES-L-350
Para. 7.5

FBE Coated Pipe:

B1

During storage coated pipe is placed at least 150 mm off the ground on
either rock-free sand berms covered with polyethylene sheeting, or, on
padded skids spaced and leveled so that pipes are supported without
damaging the coating.

SAES-H-200
Para. 5.2.1

B2

FBE-coated pipes are not stacked directly against each other at any time
during storage or transportation. They are separated by full
encirclement, noncompressible rubber padding or equivalent, at least 10
mm thick.

SAES-H-200
Para. 5.2.2

B3

A) Twelve meter (12 m) lengths of pipe have at least 3 full encirclement


separation pads.
B) Two
(2) are located 1 to 3 m from each end of the pipe, with 1 in the middle.

SAES-H-200
Para. 5.2.2.1

B4

24 meter double-jointed pipe lengths have at least 5 full encirclement


separation pads placed so that 2 of them are 1 - 3 m from the outer ends
of the pipe, and 3 of them support the center section of the pipe.
(Placement of the pads are approximately equidistant from each other).

SAES-H-200
Para. 5.2.2.2

B5

Additional separation pads are used when required, to keep the coated
pipes from touching each other.

SAES-H-200
Para. 5.2.2.3

Page 1 of 2

WORK PERMIT REQUIRED?

PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)


SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST


Inspection of Material Storage & Handling at Fab. Shop

SAIC-L-2034

PROJECT TITLE

ITEM
No.
B6

DATE APPROVED

WBS / BI / JO NUMBER

ACCEPTANCE CRITERIA

REFERENCE

The separation pads are attached by some mechanical means that


ensures they will stay in place.

QR NUMBER

25-May-05

MECH-

CONTRACTOR / SUBCONTRACTOR

PASS

FAIL

N/A

RE-INSP DATE

SAES-H-200
Para. 5.2.2.4

3LPE and 3LPP Pipe:

C1

3LPE and 3LPP-coated pipes are stacked directly against each other
without the use of separation pads during storage and transportation.

SAES-H-200
Para. 5.2.3

C2

Stacking height does not exceed that which will cause deformation of the
coating on the bottom layer by more than 20%. Note: This height is
determined by the pipe coater.

SAES-H-200
Para. 5.2.3

C3

Coated pipe is protected from direct sunlight by either:


A) covering the stacked pipes with tarpaulins or similar, or,
B) by applying a coat of white acrylic-based paint over the PE or PP
coating. (Tarpaulins and protective coating are maintained in good
condition).

SAES-H-200
Para. 5.2.3

Rayclad 120/B Pipe:

D1

Pipes coated with Rayclad 120/B is stacked directly against each other
during storage. The stacking height does not exceed that which will
cause deformation of the coating on the bottom layer by more than 20%.
Note: This height is determined by the pipe coater.

SAES-H-200
Para. 5.2.4

D2

During transportation, each 12 m pipe length is separated by 3 full


encirclement pads of 100 mm wide, 10 mm thick polyethylene, or other
soft padding material. Spacing and attachment requirements are the
same as for FBE-coated pipe.

SAES-H-200
Para. 5.2.4

REMARKS:

REFERENCE DOCUMENTS:
1- SAES-L-350 -- Construction of Plant Piping, 30 September 2003
2- SAES-H-200 -- Storage, Handling and Installation of Externally Coated Pipe, 31 July 2004

Contractor / Third-Party

Saudi Aramco

Construction Representative*

PMT Representative

Work is Complete and Ready for Inspection:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

Name, Initials and Date:

QC Inspector

PID Representative
Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others


Quality Record Approved:

Name, Sign and Date:

Name, Organization,
Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Y = YES

Page 2 of 2

N = NO F = FAILED