Thnh phn ha hc
Chemical composition
Dimensional tolerance
Shape
Hnh dng
Grade
ng cp
Si
Mn
Grade A
Loi A
0.26
0.035
0.035
Grade B
Loi B
0.26
0.035
0.035
Mechanical properties
Round
Trn
Tolerance on dimensions
Dung sai kch thc
Outside diameter: D
ng knh ngoi
Tnh cht c hc
Flattening C, E
Tnh p phng
Shape
Hnh dng
Grade
ng cp
Tensile strength
Cng
ko gin
Yield strength
im un
Round
Trn
Shaped
Vung
Shaped
Vung
Squareness of side
vung gc trn mt
Radius of corners
Bn knh phn gc
Exclusive of weld D
Phn ngoi mi hn
Grade A
Loi A
45000PSI
( 310N/mm2)
33000PSI
( 228N/mm2)
25 A
2D
3
1D
2
Grade B
Loi B
58000PSI
( 400N/mm2)
42000PSI
( 290N/mm2)
23 B
2D
3
1D
2
Grade A
Loi A
45000PSI
( 310N/mm 2)
39000PSI
( 269N/mm2)
25 A
Grade B
Loi B
58000PSI
( 400N/mm2)
46000PSI
( 317N/mm2)
23 B
Remarks
A Applies to specified wall thickness (t) equal to or greater than
0.120 in. (3.05 mm). For lighter specified wall thickness, the minimum
elongation values shall be calculated by the formula: percent elongation in 2
in. (50.8 mm) = 56t + 17.5, rounded to the nearest percent.
Ch thch
The distance between the plats shall not be less than five times the
wall thickness of the tubing.
Wall thickness: t
dy
Round and shaped
Trn v vung
Length: L
Chiu di
nh
Unstraightness
cong
Remarks
1. The measurements of outside diameter, outside flat dimension and twist
shall be made at positions at least 2 in. (50.8 mm) from the ends of the
tubing.
Ch thch
1. Vic o ng knh ngoi, chiu di bn ngoi, xon c tin hnh ti v tr
2 in (50.8mm) tnh t hai u mp ng.
2. The tolerance on outside diameter shall be rounded to the nearest 0.005 in.
(0.13 mm).
10
PRODUCTIONABLE SIZE
QUY CCH C TH SN XUT
Galvanized round tube
Round tube
t
(mm)
ngtrn
t
(mm) 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.4 1.5 1.6 1.8 2.0 2.3 2.5 2.6 2.8 3.0 3.2 3.6 4.0 4.5 5.0 5.5 6.0 6.5 7.0
D
(mm)
Length
Chiu di
ng xi m
Length
Chiu di
2121.3
4.8M-6.8M
21.721.821.9
4.8M-6.8M
3M-7M
26.626.7
4.8M-6.8M
(13.5) (13.7)13.8
3M-7M
26.927.027.2
4.8M-6.8M
15.916.0
3M-7M
33.433.533.7
4.8M-6.8M
18.0
3M-7M
34.0
4.8M-6.8M
19.019.1
3M-7M
42.0
4.8M-6.8M
20.0
3M-7M
42.442.7
4.8M-6.8M
2121.3
3M-7M
48.348.6
4.8M-6.8M
21.721.821.9
3M-7M
60.060.3
4.8M-6.8M
60.5
4.8M-6.8M
73.0
4.8M-6.8M
76.076.176.3
4.8M-6.8M
88.989.1
4.8M-6.8M
101.6
4.8M-6.8M
114.0114.3
4.8M-6.8M
D
(mm)
1.1 1.2 1.4 1.5 1.6 1.8 2.0 2.3 2.5 2.6 2.8 3.0 3.2 3.6 4.0 4.5 5.0 5.5 6.0 6.5 7.0
12.7
22.022.122.2
3M-7M
25.0
3M-7M
25.225.325.4
3M-7M
26.626.7
3M-7M
26.927.027.2
3M-7M
27.828.0
3M-7M
28.528.6
3M-7M
31.8
3M-7M
33.433.533.7
3M-7M
34.0
3M-7M
35.0
3M-7M
38.1
3M-7M
40.2
3M-7M
42.0
3M-7M
Square tube
ng vung
t
(mm) 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.4 1.5 1.6 1.8 2.0 2.3 2.5 2.6 2.8 3.0 3.2 3.6 4.0 4.5 5.0 5.5 6.0 6.5 7.0
AxB
(mm)
Length
Chiu di
1414
3M-7M
1616
3M-7M
1919
3M-7M
2020
3M-7M
2525
3M-7M
25.425.4
3M-7M
3030
3M-7M
42.442.7
3M-7M
44.5
3M-7M
48.348.6
3M-7M
3232
3M-7M
49.0
3M-7M
3838
3M-7M
50.8
3M-7M
4040
3M-7M
57.0
3M-7M
5050
3M-7M
60.060.3
3M-7M
60.5
3M-7M
73.0
4M-7M
76.076.176.3
4M-7M
88.989.1
4M-7M
101.6
4M-7M
114.0114.3
4M-7M
11
Rectangular tube
ng hnh ch nht
t
(mm) 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.4 1.5 1.6 1.8 2.0 2.3 2.5 2.6 2.8 3.0 3.2 3.6 4.0 4.5 5.0 5.5 6.0 6.5 7.0
AxB
(mm)
Length
Chiu di
1326
3M-7M
1423.8
3M-7M
1530
3M-7M
1338
3M-7M
2040
3M-7M
2550
3M-7M
3060
3M-7M
4080
3M-7M
4590
4M-7M
12
FORMABILITY OF TUBE
TNH GIA CNG CA NG
GROUP
1. Bending
Un cong
2. Flattening
p dp
11A
13A
R=2 D
R=3 D
11A
H=4t90weld H=2t0weld
13A
H=4t90weld H=2t0weld
H
t
3. Swaging
Dp nng
11A
13A
D=0.5D
D=0.8D
4. Expanding
Gia cng gin n
5. Flaring
Nong to
6. Bulging
p phng
11A
11A
11A
D=1.3D
D
90
D=1.25D
D=1.3D
D
7. Flanging
Gia cng vnh
11A
8. Reducing
Nn nh
D=1.25D
D
D
Southeast Asia
JAPAN
MMP
SUNSCO
ISTW
Huabao Nan Road, Chegxi Industrial Park, Foshan National HI-TECH Industries Zone,
Chancheng District, Foshan city, Guangdong Province, China
Special shape
We can also supply the special shaped tube as shown in follwings.
Please contact with us if required.
Hnh dng c bit
Chng ti c th cung cp cc loi ng c nh hnh c bit nh hnh
v di y.
Vui lng lin h vi chng ti nu c nhu cu
USA
LTC
Oval shape
Hnh Oval
MAC
LTC
14
-,U.S.A.
13
ISTW
-U.S.A
Product Guide
Headquarter
743Rd., Zone A, Dong An Hamlet,
Tan Dong Hiep Commune, Di An Country,
Binh Duong Province, Vietnam
Tel: +84-650-3742777. Fax: +84-650-3742223
Tax Code: 3700236207
Tong Cong Ty
T 743, Khu A, Ap ong An,
Xa Tan ong Hiep, Huyen D An,
Tnh Bnh Dng, Viet Nam
Tel: +84-650-3742777.Fax: +84-650-3742223
Tax Code: 3700236207
http://www.sunscogroup.com
10.2009
Printed in Vietnam
INTRODUCTION
LI GII THIU
PROCESS
QUY TRNH
CONG TY CO PHAN SUN STEEL (SUNSCO) c thanh
Slitting Process
Slitter
My phn si
chat lng san pham chat che cong vi ky thuat toi tan, nam
Slit Coil
Cun phn si
Uncoiler
ISO 9002. Vao nam 2008 cong ty a oi sang Chng nhan Chat
Leveling
X cun
Slitting
Phn si
Cn phng
Recoiler
Qun cun
Quy Trnh Ch ng
xuat khau tai Viet Nam. Hien tai, SUNSCO a tr thanh mot
thanh vien cua MARUICHI STEEL TUBE LTD co tong cong
ty at tai Nhat Ban va ang no lc hng ti muc tieu nang cao
Slit Coil
Cun phn si
Ni cun
Looping
Leveling
X vng
Cn phng
Electric
Resistance
Welding
Forming
nh hnh
Hn in
China
Eddy Current
Test (ET)
Sizing
nh hnh
Hanoi
Drying
Laos
Hot Water
Thailand
Vietnam
Nc nng
Sy kh
Hot Water
Nc nng
Outside Blowing
Thi bn ngoi
Cambodia
Inside Blowing
SUNSCO
Degreasing
Ty du
Pickling
Ty acid
Fluxing
X l dung
dch mui
Thi bn trong
Xi m
Others
R&S MEMORIAL
INTERNATIONAL
INC.
8.48%
9.49%
TOYOTA TSUSHO
CORPORATION
NHAT BAN
JAPAN
9.73%
72.30%
MARUICHI STEEL
TUBE LTD.
Von ieu le: 130 trieu USD (tnh en ngay 1 thang 8 nam 2009)
Capital: 130 Million USD (as of August 1, 2009)
GI-Pipe
ng xi m
Welder
My hn
Cutting
Ct ng
Thnh phn ha hc
Dimensional tolerance
Chemical composition
Thnh phn ha hc
[wt%]
Symbol of grade
K hiu chng loi
STK290
Si
Mn
0.050
0.050
STK400
0.25
0.040
0.040
STK490
0.18
0.55
1.50
0.040
0.040
STK500
0.24
0.35
0.30 , 1.30
0.040
0.040
Remarks
Ch thch
1. If necessary, alloying elements other than those in the above table may be
added.
2. When the tube is made of killed steel and the product analysis is required
by the purchaser, the value in above table and the variation tolerance
value in table 2 of JIS G 0321 shall be applied.
Mechanical properties
Proof
stress
im un
[ N/mm2 ]
Symbol of grade
K hiu chng loi
Outside diameter: D
ng knh ngoi
Class 1
Loi 1
Class 2
Loi 2
Tolerance on dimensions
Dung sai kch thc
D50mm
0.5mm
D50mm
1%
D50mm
0.25mm
D50mm
0.5%
Class 1
Loi 1
Wall thickness: t
dy
Class 2
Loi 2
Elongation
gin di
[%]
All
outside
diameter
Ton b
ng knh
ngoi
All
outside
diameter
Ton b
ng knh
ngoi
STK290
290
30
25
STK400
400
235
23
18
STK490
490
315
23
18
STK500
500
355
15
10
Flattening
Tnh p
phng
Distance
Between
flat plates
C ly
gia hai
mt
phng
(H)
Bendability
Tnh un cong
Bending
angle
Gc un
cong
All
outside
diameter
Ton b
ng
knh
ngoi
2
3D
2D
3
7
8D
7
8D
Inside
radius
Bn knh
un cong
t12mm
t3mm
0.3mm
3t12mm
10%
4t12mm
6D
6D
900
6D
8D
90
90
Remarks
1. D is the outside diameter of the tubes.
Ch thch
1. D l biu th ng knh ngoi ca ng.
2. The minimum elongation value of tensile test in the case of No. 12 test
piece or No. 5 test piece of tubes under 8 mm in wall thickness shall be
determined by reducing 1.5 per 1 mm decrease from 8 mm in a wall
thickness from the values of above table and rounding off the results to
the whole numbers in accordance with rule A in JIS Z 8401
5. The purchaser may specify the bendability test instead of flattening test
for the tubes of 50 mm or under of outside diameter.
Length
Chiu di
Remarks
1. When the tolerance on outside diameter is not especially specified, Class
1 in the above table shall be applied
2. The tolerance on the diameter of electric resistance welded steel tubes
exceeding 350 mm in outside diameter shall follow Class 1 in the above
table and tolerance of the outside diameter at the end part of the tube shall
be 0.5 %.
3. The method for measuring the outside diameter of tubes exceeding 350
mm in outside diameter may be determined by the circumferential length.
And the mutual conversion of outside diameter (D) and the
circumferential length (l) shall be as the following formula: l=0.31416D.
4. When the tolerance on wall thickness is not especially specified, Class 1
in the above table shall be applied.
5. The tolerance on wall thickness of tube exceeding 1016.0 mm in outside
diameter may be as agreed between the manufacture and the purchaser
+ 10%
- 1.2mm
-0, + not specified
-0, + khng quy nh
Ch thch
1. Trng hp khng c ch nh c bit i vi dung sai ng knh ngoi,
c th p dng Loi 1 bng trn.
2. Dung sai ng knh ngoi ca ng hn chu in c ng knh vt qu
350mm, s p dng theo Loi 1 ca bng trn. Dung sai ng knh ngoi
ca phn mp ng l 0.5%
3. Phng php xc nh ng knh ngoi ca ng c ng knh vt qu
350mm, c th c tnh theo chu vi chiu di. S hon i tng quan
gia chu vi chiu di (1) v ng knh ngoi (D) c tnh theo cng thc
sau. 1=3.1416xD
4. Trng hp khng c ch nh c bit i vi dung sai dy, c p dng
theo Loi 1 bng trn.
5. Dung sai dy ca ng c ng knh ngoi vt qu 1016.0mm c th
c quyt nh theo thng lng gia nh cung ng vi khch hng.
D50mm
900
0.6mm
0.5mm
15%
12.5%
15%
1.5mm
+
+
+
-
t4mm
t12mm
Tnh cht c hc
Tensile
strength
Cng
ko gin
[ N/mm2 ]
Dimensional tolerance
Thnh phn ha hc
Chemical composition
Chemical composition
Thnh phn ha hc
[ wt% ]
Symbol of grade
K hiu chng loi
STKM11A
Si
Mn
0.12
0.35
0.60
0.040
0.040
STKM13A
0.25
0.35
0.30, 0.90
0.040
0.040
STKM13C
0.25
0.35
0.30, 0.90
0.040
0.040
STKM18A
0.18
0.55
1.50
0.040
0.040
Mechanical properties
Outside diameter: D
ng knh ngoi
Class 3
Loi 3
Tnh cht c hc
Proof
stress
im un
[ N/mm2 ]
Flattening
Tnh p
phng
[%]
STKM11A
290
35
30
STKM13A
370
215
30
25
Distance
between
flat plates
C ly gia
hai mt
phng
(H)
1
D
2
2
D
3
STKM13C
510
380
15
10
STKM18A
440
275
25
20
Symbol of grade
K hiu chng loi
Class 2
Loi 2
Ch thch
1. Ty theo nhu cu, c th thm vo nhng nguyn t hp kim
ngoi bng trn.
Elongation
gin di
Tensile
strength
Cng ko
gin
Tolerance on dimensions
Dung sai kch thc
Class 1
Loi 1
Remarks
1. If necessary, alloying elements other than those in the above table may be
added.
2. When the tube is made of killed steel and the product analysis is required
by the purchaser, the value in above table and the variation tolerance value
in table 2 of JIS G 0321 shall be applied.
[ N/mm ]
2
Longitudinal direction
Hng dc
Transverse direction
Hng ngang
Bendability
Tnh un cong
Bending
angle
Gc un
cong
1800
4D
900
6D
7
D
8
900
6D
Remarks
1. The minimum elongation value of tensile test in the case of No. 12 test
piece or No. 5 test piece of tubes under 8 mm in wall thickness shall be
determined by reducing 1.5 per 1 mm decrease from 8 mm in a wall
thickness from the values of above table and rounding off the results to
the whole numbers in accordance with rule A in JIS Z 8401.
2. As for the tubes of outside diameter of 40 mm or under, the elongation
value in the above table shall not be applied. However the test result shall
be recorded. Further, the elongation may be specified under the
agreement between the manufacture and the purchaser.
Ch thch
1. Nhng ng c dy di 8mm, gi tr nh nht ca gin di trong
trng hp lm th nghim ko gin vi mu th nghim s 5 hoc mu th
nghim s 12, c gim i 1mm ca 8mm dy ng s tng ng gim i
1.5 t gi tr gin di bng trn, v c lm trn s theo quy tc A
ca JIS Z 8401.
2. i vi nhng ng c ng knh ngoi di 40mm, khng p dng
gin di nh bng trn. Tuy nhin, s ghi chp li kt qu th nghim.
Bn cnh , ty theo s thng lng gia nh cung ng vi khch
hng, c th c quy nh theo gin di.
3. When a tensile test piece is sampled from electric resistance welded steel
tube, No. 12 test piece or No. 5 test piece shall be sampled from a part not
containing the seam.
6. The purchaser may specify the bendability test instead of flattening test
for the tubes of 50 mm or under of outside diameter.
Class 1
Loi 1
Inside
radius
Bn knh
un cong
Wall thickness: t
dy
D50mm
0.5mm
D50mm
1%
D50mm
0.25mm
D50mm
0.5%
D25mm
0.12mm
25D40mm
0.15mm
40D50mm
0.18mm
50D60mm
0.20mm
60D70mm
0.23mm
70D80mm
0.25mm
80D90mm
0.30mm
90D100mm
0.40mm
D100mm
0.50%
t4mm
t12mm
+0.6mm
-0.5mm
+15%
-12.5%
+15%
-1.5mm
t3mm
0.3mm
3t12mm
10%
t12mm
+10%
-1.2mm
t2mm
0.15mm
t2mm
8%
4t12mm
Class 2
Loi 2
Class 3
Loi 3
Length
Chiu di
-0, +50mm
Remarks
1. When the tolerance on outside diameter is not especially specified, Class
1 in the above table shall be applied.
Ch thch
1. Trng hp khng c ch nh c bit i vi dung sai ng knh ngoi,
c th p dng theo Loi 1 bng trn.
Tensile strength
Cng ko gin
[ N/mm2]
Proof stress
im un
[ N/mm2]
Si
Mn
STKR400
0.25
0.040
0.040
400
245
23
STKR490
0.18
0.55
1.50
0.040
0.040
490
325
23
Ch thch
1. Trng hp khch hng yu cu phn tch sn phm, gi tr bin ng dung sai
ca sn phm phn tch i vi bng trn s p dng theo bng 2 ca JIS G 0321.
Remarks
1. When the purchaser requests a product analysis, for the tolerance on
fluctuation of values given in the above table, table 2 of JIS G 0321 shall
be applied.
Side length: A
Chiu di cc bn
Unevenness of the flat plate portions of each side
Li lm phn phng cc bn
Tolerance on dimensions
Dung sai kch thc
A100mm
1.5mm
A100mm
1.5%
A100mm
0.5mm
A100mm
A x 0.5%
90 1.5
3t
-0, +not specified
-0, + khng quy nh
L x 0.3%
t3mm
0.3mm
t3mm
10%
Remarks
1. The position of flat portions and corners are as shown in the following
drawing, in which the flat portions are hatched.
Ch thch
1. V tr phn gc v phn mt phng c biu th trong hnh tip theo.
Phn mt phng l phn c gch ng xo.
S: Corner dimension
Kch thc phn gc
STKMR
Mechanical properties
Tnh cht c hcc
Chemical composition
Thnh phn ha hc
[ wt% ]
Dimensional tolerance
Symbol of grade
K hiu chng loi
Chemical composition
Thnh phn ha hc
[ wt% ]
Symbol
of grade
K hiu
chng loi
C
Si
Mn
Tensile
strength
Cng
ko gin
[ N/mm 2 ]
STKMR11A
0.12
0.35
0.60
0.040
0.040
290
15
20
STKMR13A
0.25
0.35
0.30,0.90
0.040
0.040
370
215
10
15
STKMR18A
0.18
0.55
1.50
0.040
0.040
440
275
10
Remarks
1. When the purchaser requests a product analysis, for the tolerance on
fluctuation of values given in the above table, table 2 of JIS G 0321 shall
be applied.
2. For square and rectangular tubes under 8 mm in wall thickness, the
minimum elongation as a result of the tensile test using No. 5 test piece
shall be obtained by subtracting 1.5 from the values in above table per
1mm decrement from 8 mm tube wall thickness, and then rounding the
results off to an integer in accordance with rule A of JIS Z 8401.
3. As for the tubes of total side length of 120 mm or under, the elongation
value in the above table shall not be applied. However the test result shall
be recorded. Further, the elongation may be specified under the
agreement between the manufacture and the purchaser.
Dimensional tolerance
Side length: A
Chiu di cc bn
Elongation
gin di
[%]
No.5 test piece
No. 11 test piece
Mu th nghim s 5
Mu th nghim s 11
Ch thch
1. Trng hp khch hng yu cu phn tch sn phm, gi tr bin ng
dung sai ca sn phm phn tch i vi bng trn s p dng theo bng 2
ca JIS G 0321.
2. Nhng ng vung v ng hnh ch nht c dy di 8mm, gi tr nh
nht ca gin di trong trng hp lm th nghim ko gin vi mu th
nghim s 5, c gim mi 1mm t 8mm dy ca ng s tng ng vi
gim 1.5 t gi tr gin di bng trn, v c lm trn s theo quy tc
A ca JIS Z 8401.
3. i vi nhng ng c tng chiu di di 120mm, khng p dng
gin di bng trn. Tuy nhin, s ghi chp li kt qu th nghim. Bn
cnh , ty theo s thng lng gia nh cung ng vi khch hng,
c th c quy nh theo gin di.
A100mm
A100mm
A50mm
A50mm
A100mm
A100mm
A50mm
A50mm
Class 2
Loi 2
Class 1
Unevenness of the flat plate portion of each side
Loi 1
Li lm phn phng cc bn
Class 2
Loi 2
Angularity between the adjacent flat portions
Gc to phng gip phn mt phng
Corner dimension: S
Kch thc phn gc
Length: L
Chiu di
Unstraightness
cong
Wall thickness: t
dy
Proof
stress
im un
[ N/mm 2 ]
Tolerance on dimensions
Dung sai kch thc
1.0mm
1.0%
0.5mm
1.0%
0.5mm
A x 0.5%
0.25mm
A x 0.5%
90
1.5
3t
-0, +50mm
L x 0.3%
Class 1
Loi 1
t3mm
0.3mm
t3mm
10%
Class 2
Loi 2
t2mm
0.15mm
t2mm
8%
Remarks
Ch thch
1. The position of flat portions and corners are as shown in the drawing on
page 7, in which the flat portions are hatched.
2. The measurement of dimensions of sectional profile and angularity shall
be made at any point expect both ends of the tubes.
3. When the tolerance on side length is not especially specified, Class 1 in
the above table shall be applied.
4. When the tolerance on unevenness of the flat plate portion of each side
is not especially specified, Class 1 in the above table shall be applied.
5. The tolerance on the corner dimension may be changed upon agreement
between the purchaser and the supplier.
6. When the tolerance on wall thickness is not especially specified, Class 1
in the above table shall be applied.
7. The tolerance on the unstraightness shall apply to long pitch bend along
the whole length.
8. The tolerance on the wall thickness shall apply to the flat portions.
1. V tr phn gc v phn mt phng xin vui lng tham kho hnh v trang
7. Phn mt phng l phn c gch ng xo.
2. V tr o gc v kch thc hnh dng mt ct l im ty sau khi b
i phn mp ca ng vung.
3. Trng hp khng c yu cu c bit i vi dung sai chiu di cc bn, c
p dng theo Loi 1 bng trn.
4. Trng hp khng c yu cu c bit i vi dung sai li lm phn phng cc
bn, c p dng theo Loi 1 bng trn.
5. V dung sai kch thc phn gc, c thay i da trn s thng lng
gia nh cung ng v khch hng.
6. Trng hp khng c yu cu c bit i vi dung sai dy, c p dng theo
Loi 1 bng trn.
7. Dung sai cong c p dng trn tng cong chiu di
ng.
8. Dung sai dy c p dng trn phn mt phng.