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Cold-Formed Welded Carbon Steel Structural Tubing in

Rounds and Shapes

ASTM A 500/A 500M

THP NG CACBON DNG TRONG CU TO

Thnh phn ha hc

Chemical composition

Dimensional tolerance
Shape
Hnh dng

Chemical composition (Heat analysis)


Thnh phn ha hc (Phn tch nhit)
[ wt% ]

Grade
ng cp
Si

Mn

Grade A
Loi A

0.26

0.035

0.035

Grade B
Loi B

0.26

0.035

0.035

Mechanical properties

Round
Trn

Dung sai kch thc


Specified item and dimension
Phn loi kch thc v hn mc

Tolerance on dimensions
Dung sai kch thc

Outside diameter: D
ng knh ngoi

Outside flat dimension


Chiu di bn ngoi

Tnh cht c hc
Flattening C, E
Tnh p phng

Shape
Hnh dng

Grade
ng cp

Tensile strength
Cng
ko gin

Elongation in 2in. (50.8mm)


gin di trong 2 in
[%]

Yield strength
im un

Distance between plates


Khong cch gia cc tm
(H)
Weld
Phn mi hn

Round
Trn

Shaped
Vung

Shaped
Vung

Squareness of side
vung gc trn mt
Radius of corners
Bn knh phn gc

Exclusive of weld D
Phn ngoi mi hn

Grade A
Loi A

45000PSI
( 310N/mm2)

33000PSI
( 228N/mm2)

25 A

2D
3

1D
2

Grade B
Loi B

58000PSI
( 400N/mm2)

42000PSI
( 290N/mm2)

23 B

2D
3

1D
2

Grade A
Loi A

45000PSI
( 310N/mm 2)

39000PSI
( 269N/mm2)

25 A

Grade B
Loi B

58000PSI
( 400N/mm2)

46000PSI
( 317N/mm2)

23 B

Remarks
A Applies to specified wall thickness (t) equal to or greater than
0.120 in. (3.05 mm). For lighter specified wall thickness, the minimum
elongation values shall be calculated by the formula: percent elongation in 2
in. (50.8 mm) = 56t + 17.5, rounded to the nearest percent.

Ch thch

Applies to specified wall thickness (t) equal to or greater than


0.180 in. (4.57 mm). For lighter specified wall thickness, the minimum
elongation values shall be calculated by the formula: percent elongation in 2
in. (50.8 mm) = 61t + 12, rounded to the nearest percent.

B p dng i vi nhng sn phm c dy trn 0.180in (4.57mm). i vi


nhng sn phm c dy di mc ny, gi tr gin nh nht trong 2in
(50mm) c tnh lm trn s theo cng thc 61t+12

Twist [per 3 ft (1 m)length]


xon [ Trn chiu di 3ft(1m) ]

A p dng i vi nhng sn phm c dy trn 0.120in (3.05mm). i vi


nhng sn phm c dy di mc ny, gi tr gin nh nht trong 2in
(50mm) c tnh lm trn s theo cng thc 56t+17.5

The flattening test is not required for shaped structural tubing.

C Th nghim p dp khng yu cu th nghim i vi ng vung.

The distance between the plats shall not be less than five times the
wall thickness of the tubing.

D Khong cch gia cc tm khng c t hn 5 ln dy.

The flattening test shall be continued until the specimen breaks or


the opposite walls of the tubing meet. Evidence of laminated or unsound
material or of incomplete weld that is revealed during the entire flattening
test shall be caused for rejection.

Th nghim p dp phi tin hnh lin tc n lc mu th b tt hoc n


khi thnh ng dnh st vo mt i din. Sau khi p dp, phi xc nh nhng
khuyt im v nguyn liu, du vt cha hn, ng b mng.

Wall thickness: t
dy
Round and shaped
Trn v vung

Length: L
Chiu di

nh

Unstraightness
cong
Remarks
1. The measurements of outside diameter, outside flat dimension and twist
shall be made at positions at least 2 in. (50.8 mm) from the ends of the
tubing.

Ch thch
1. Vic o ng knh ngoi, chiu di bn ngoi, xon c tin hnh ti v tr
2 in (50.8mm) tnh t hai u mp ng.

2. The tolerance on outside diameter shall be rounded to the nearest 0.005 in.
(0.13 mm).

3. H l biu th chiu di hng dc ca ng vung

2. Dung sai ng knh ngoi c lm trn 0.005in (0.13mm)


4. i vi ng hnh vung v ng hnh ch nht, yu cu di ch p dng
chnh gia phn mt phng.

3. H is the specified outside large flat dimension of the tubing


4. For square and rectangular tubing, the wall thickness requirements shall
apply only to the centers of the flats.

10

PRODUCTIONABLE SIZE
QUY CCH C TH SN XUT
Galvanized round tube
Round tube
t
(mm)

ngtrn

Yellow : We can remove the inner bead.


Mu vng: Chng ti c th mc ng hn trong.

t
(mm) 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.4 1.5 1.6 1.8 2.0 2.3 2.5 2.6 2.8 3.0 3.2 3.6 4.0 4.5 5.0 5.5 6.0 6.5 7.0

D
(mm)

Length
Chiu di

Yellow : We can remove the inner bead.


Mu vng: Chng ti c th mc ng hn trong.

ng xi m

Length
Chiu di

2121.3

4.8M-6.8M

21.721.821.9

4.8M-6.8M

3M-7M

26.626.7

4.8M-6.8M

(13.5) (13.7)13.8

3M-7M

26.927.027.2

4.8M-6.8M

15.916.0

3M-7M

33.433.533.7

4.8M-6.8M

18.0

3M-7M

34.0

4.8M-6.8M

19.019.1

3M-7M

42.0

4.8M-6.8M

20.0

3M-7M

42.442.7

4.8M-6.8M

2121.3

3M-7M

48.348.6

4.8M-6.8M

21.721.821.9

3M-7M

60.060.3

4.8M-6.8M

60.5

4.8M-6.8M

73.0

4.8M-6.8M

76.076.176.3

4.8M-6.8M

88.989.1

4.8M-6.8M

101.6

4.8M-6.8M

114.0114.3

4.8M-6.8M

D
(mm)

0.5 0.6 0.7 0.8 0.9 1.0

1.1 1.2 1.4 1.5 1.6 1.8 2.0 2.3 2.5 2.6 2.8 3.0 3.2 3.6 4.0 4.5 5.0 5.5 6.0 6.5 7.0

12.7

22.022.122.2

3M-7M

25.0

3M-7M

25.225.325.4

3M-7M

26.626.7

3M-7M

26.927.027.2

3M-7M

27.828.0

3M-7M

28.528.6

3M-7M

31.8

3M-7M

33.433.533.7

3M-7M

34.0

3M-7M

35.0

3M-7M

38.1

3M-7M

40.2

3M-7M

42.0

3M-7M

Square tube

ng vung

There is the welded seam near the corner of tube.


ng hn nm gn gc ng.

t
(mm) 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.4 1.5 1.6 1.8 2.0 2.3 2.5 2.6 2.8 3.0 3.2 3.6 4.0 4.5 5.0 5.5 6.0 6.5 7.0

AxB
(mm)

Length
Chiu di

1414

3M-7M

1616

3M-7M

1919

3M-7M

2020

3M-7M

2525

3M-7M

25.425.4

3M-7M

3030

3M-7M

42.442.7

3M-7M

44.5

3M-7M

48.348.6

3M-7M

3232

3M-7M

49.0

3M-7M

3838

3M-7M

50.8

3M-7M

4040

3M-7M

57.0

3M-7M

5050

3M-7M

60.060.3

3M-7M

60.5

3M-7M

73.0

4M-7M

76.076.176.3

4M-7M

88.989.1

4M-7M

101.6

4M-7M

114.0114.3

4M-7M

11

Rectangular tube

ng hnh ch nht

There is the welded seam near the corner of tube.


ng hn nm gn gc ng.

t
(mm) 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.4 1.5 1.6 1.8 2.0 2.3 2.5 2.6 2.8 3.0 3.2 3.6 4.0 4.5 5.0 5.5 6.0 6.5 7.0

AxB
(mm)

Length
Chiu di

1326

3M-7M

1423.8

3M-7M

1530

3M-7M

1338

3M-7M

2040

3M-7M

2550

3M-7M

3060

3M-7M

4080

3M-7M

4590

4M-7M

12

FORMABILITY OF TUBE
TNH GIA CNG CA NG

GROUP

- Please contact with us in advance about the


forming of tube to decide the specification.
- If inner mandrels are used at forming, please
inform us of those shapes.
- We also can supply the re-cut tube if required,
The tolerance on length for recutting is 1.0 mm
if not especially specified.

- Xin vui lng lin h vi chng ti trc quyt nh


v nhng thng s k thut trc khi sn xut ng.
- Trng hp s dng khun khi gia cng, xin bo cho
chng ti bit hnh dng ca khun .
- Chng ti c th ct li ng nu qu khch c yu cu.
Trng hp khng c ch nh c bit, dung sai chiu di
khi ct li l 1.0mm .

1. Bending
Un cong

2. Flattening
p dp

11A
13A

R=2 D
R=3 D

11A

H=4t90weld H=2t0weld

13A

H=4t90weld H=2t0weld

H
t

3. Swaging
Dp nng
11A
13A

D=0.5D
D=0.8D

4. Expanding
Gia cng gin n

5. Flaring
Nong to

6. Bulging
p phng

11A

11A

11A

D=1.3D

D
90

D=1.25D

D=1.3D
D

7. Flanging
Gia cng vnh
11A

Outside diameter before formed


D': Outside diameter after formed
Inside radius of bending
Distance between flat plates
Thickness
Pressure

8. Reducing
Nn nh

D=1.25D
D
D

ng knh ngoi ca ng trc


khi gia cng
D': ng knh ngoi ca ng sau
khi gia cng.
Bn knh bn trong phn un
C ly gia hai mt phng
dy
p lc

SERVING CUSTOMERS THROUGH TUBE MAKING


AP NG NHU CAU KHACH HANG BANG CONG NGHE
CHE TAO THEP ONG

Maruichi Steel Tube Ltd., va cac cong ty thanh vien


(Tap oan MARUICHI) la nhng nha san xuat hang au the gii
trong nganh cong nghiep che tao ong thep han, luon mang en
cho khach hang cac dch vu hoan thien thong qua cong nghe che
tao thep ong ke t khi doanh nghiep thanh lap vao nam 1947 tai
Nhat Ban.
Tap oan MARUICHI tai Nhat Ban ch tap trung chuyen mon
cho cong nghe che tao thep ong, tch luy b quyet cong nghe va
kinh nghiem san xuat cho lnh vc a chon va c ng vao
hang ngu nhng nha san xuat thep ong chuyen dung nhat. ong
thi viec trang b day chuyen can nguoi va day chuyen xi ma lien
tuc a cho phep Tap oan ap ng tat ca cac nhu cau cua khach
hang ve cac loai ong thep tron (ng knh t 8mm en 508mm),
cac loai ong thep vuong va ong thep ch nhat (ng knh len
en 400mm x 400mm x 19mm).
Tai Nhat Ban, vi san lng at khoang 1,500,000 tan/nam tren
toan bo day chuyen cho ra cac chung loai san pham va quy cach
khac nhau, Tap oan MARUICHI c xem nh la mot trong so
t vai nha san xuat ong thep chuyen dung chat lng cao hang
au the gii. Thong qua 12 nha may san xuat tai cac khu vc
trong iem th trng Nhat Ban va 18 kenh phan phoi, Tap
oan MARUICHI tai Nhat Ban co the cung cap tat ca cac san
pham chat lng cao va dch vu kp thi en tng khach hang.
Tap oan khong ch ap ng nhu cau khach hang tai Nhat Ban
ma con cung ng en ca ngi s dung sau cung thong qua cac
cong ty con nc ngoai tai Viet Nam, Trung Quoc, Indonesia
va My.

Maruichi Steel Tube Ltd. and its group companies


(MARUICHI Group) are a world leader in the welded
tube industry, having been offering customers dedicated
services through tube making since their establishment in Japan
in 1947.
MARUICHI Group in Japan have been engaged only in tube
making, amassing in the process technological knowhow and
expertise in that chosen field and having lined up scores of
specialized state-of-the-art tube mills as well ascold-reduction and continuous hot-dip galvanizing lines, which enable
them to accommodate their customers needs for a wide range
of round (from 8mm to 508mm), and similar size square and
rectangular tube (up to 400mmX400mmX19mm).
With their production in Japan running around 1,500,000
metric tons per year in various product lines and sizes,
they can be considered one of the very few general tube
manufacturers in the world. Through the twelve strategicallylocated manufacturing facilities in each regional market of Japan
and 18 marketing outlets, they are capable of offering quality
products and speedy service to each and every local customer.
They are serving customers not only in Japan but also overseas
end users through the affiliates operating in Vietnam, China, Indonesia and USA.

Southeast Asia

JAPAN

MMP

Maruichi Steel Tube Ltd.


Sales Offices : Sapporo, Tokyo, Nagoya, Osaka, Hiroshima, Fukuoka
Mfg. Plants : Tokyo, Nagoya, Osaka, Sakai, Takuma, Kashima

SUNSCO

Hokkaido Maruichi Steel Tube Ltd.


Mfg. Plants : Tomakomai, Sapporo

Shikoku Maruichi Steel Tube Ltd.


Mfg. Plants : Takuma, Sakai

Kyushu Maruichi Steel Tube Ltd.


Mfg. Plants : Kumamoto

Maruichi Kohan Ltd.

ISTW

Sales Offices : Sendai, Tokyo, Yokohama, Hamamatsu, Niigata,


Hokuriku, Nagoya, Osaka, Okayama, Shikoku, Fukuoka

Maruichi Metal ProductFoshanCo.,Ltd. MMP

Okinawa Maruichi Ltd.


Sales Offices : Okinawa

Huabao Nan Road, Chegxi Industrial Park, Foshan National HI-TECH Industries Zone,
Chancheng District, Foshan city, Guangdong Province, China

Special shape
We can also supply the special shaped tube as shown in follwings.
Please contact with us if required.
Hnh dng c bit
Chng ti c th cung cp cc loi ng c nh hnh c bit nh hnh
v di y.
Vui lng lin h vi chng ti nu c nhu cu

Jl. Rawa Sumur I/No.I, Kawasan Industri Pulogadung, Jakarta, Indonesia


Jl. Simongan , Semarang, Indonesia

USA
LTC

Oval shape
Hnh Oval

MAC

Maruichi Tube's Head Office


Parent company's sales offices
Domestic Plants of the parent company and
those of the affiliates

Example of formed tube


V d v gia cng ng

LTC

Maruichi American Corporation


MAC

Greenstone Avenue,Santa Fe Springs,CA

14

-,U.S.A.

Leavitt Tube Company,LLCLTC

W TH St. Chicago,IL ,U.S.A


Industrial Drive North Madison, Mississippi

13

ISTW

PT.Indonesia Steel Tube Works

-U.S.A

Product Guide

SUN STEEL JOINT STOCK COMPANY

CONG TY CO PHAN SUN STEEL


Member of MARUICHI Group, Japan
Thanh vien cua tap oan MARUICHI - Nhat Ban

Headquarter
743Rd., Zone A, Dong An Hamlet,
Tan Dong Hiep Commune, Di An Country,
Binh Duong Province, Vietnam
Tel: +84-650-3742777. Fax: +84-650-3742223
Tax Code: 3700236207

Tong Cong Ty
T 743, Khu A, Ap ong An,
Xa Tan ong Hiep, Huyen D An,
Tnh Bnh Dng, Viet Nam
Tel: +84-650-3742777.Fax: +84-650-3742223
Tax Code: 3700236207

Ha Noi Represent Office


Room 702, No .58, Trieu Viet Vuong Street,
Bui Thi Xuan Ward, Hai Ba Trung District,
Ha Noi City, Vietnam
Tel: +84-4-39446900. Fax: +84-4-39446852

Van Phong Ha Noi


Phong 702, So 58 ng Trieu Viet Vng,
Phng Bui Th Xuan, Quan Hai Ba Trng,
Thanh Pho Ha Noi, Viet Nam
Tel: +84-4-39446900. Fax: +84-4-39446852

http://www.sunscogroup.com
10.2009
Printed in Vietnam

THEP ONG CAU TAO

INTRODUCTION
LI GII THIU

PROCESS
QUY TRNH
CONG TY CO PHAN SUN STEEL (SUNSCO) c thanh

SUN STEEL JOINT STOCK COMPANY (SUNSCO),


a 100% foreign capital company, was established in
1996 and started operation in 1998. The company has
manufactured and sold Steel Bars, 55% Al-Zn coated / Prepainted Steel Coils, Steel Pipes, Stainless Steel
Pipes and Steel Materials for Machinery / Automobile parts processing purpose. To ensure delivering the
best quality goods to customers, we have applied the
latest production technologies and the most advanced
equipments to produce the best quality products in
the market. Due to this continuous efforts, we had
obtained ISO 9002 in 1999. Additionally we successfully updated to ISO 9001:2000 since 2002 and got
renewal again in 2008. Apart from gaining the high recognition of our products in domestic market in Vietnam, we also
export our products to overseas markets covering
ASEAN region, Hong Kong, China, Mid-East region,
America / Canada and Australia , etc... Now, SUNSCO
becomes a member company of MARUICHI STEEL TUBE
LTD. that headquartered in Japan, and works aiming at
further quality improvement.

lap vao nam 1996 vi 100% von nc ngoai va chnh thc


hoat ong vao nam 1998. San pham chu yeu la thep thanh
van, ton lanh, ton mau, thep ong, ong inox va cac chat lieu
dung trong nghanh che tao xe ap. Nham cung cap nhng

Quy Trnh Phn Si

Slitting Process

Slitter

My phn si

Hot Rolled Coil


Cold Rolled Coil

san pham co chat lng cao en khach hang, cong ty a lap


at nhng day chuyen cong nghe tien tien. Vi viec quan ly

Thp cun cn nng


Thp cun cn ngui

chat lng san pham chat che cong vi ky thuat toi tan, nam

Slit Coil

Cun phn si

1999 cong ty a at c Chng nhan Chat lng Quoc te

Uncoiler

ISO 9002. Vao nam 2008 cong ty a oi sang Chng nhan Chat

Leveling

X cun

lng Quoc te ISO 9001:2000. San pham khong ch cung cap

Slitting

Phn si

Cn phng

Recoiler

Qun cun

cho th trng trong nc ma con c xuat ra nc ngoai nh


Canada, My, khu vc Trung ong, Trung Quoc, Hong Kong,
Khu vc ong Nam A... chiem th phan ln trong th trng

Tube Making Process

Quy Trnh Ch ng

xuat khau tai Viet Nam. Hien tai, SUNSCO a tr thanh mot
thanh vien cua MARUICHI STEEL TUBE LTD co tong cong
ty at tai Nhat Ban va ang no lc hng ti muc tieu nang cao

Slit Coil

Cun phn si

chat lng san pham.


Coil Joining

Ni cun

Looping

Leveling

X vng

Cn phng

Electric
Resistance
Welding

Forming

nh hnh

Hn in

China

Eddy Current
Test (ET)

Sizing

nh hnh

Kim tra siu


m ng hn

Hanoi

Hot Dip Galvanizing Process

Quy Trnh Sn Xut ng Xi M

Drying

Laos

Hot Water

Thailand

Vietnam

Nc nng

Sy kh

Hot Water

Nc nng

Outside Blowing

Thi bn ngoi

Cambodia

Inside Blowing

SUNSCO

Ho Chi Minh City

Degreasing

Ty du

Pickling

Ty acid

Fluxing

X l dung
dch mui

Hot Dip Galvanizing

Thi bn trong

Xi m

Others
R&S MEMORIAL
INTERNATIONAL
INC.

8.48%
9.49%

TOYOTA TSUSHO
CORPORATION

NHAT BAN
JAPAN

9.73%
72.30%

MARUICHI STEEL
TUBE LTD.

Von ieu le: 130 trieu USD (tnh en ngay 1 thang 8 nam 2009)
Capital: 130 Million USD (as of August 1, 2009)

GI-Pipe
ng xi m

Welder
My hn

Giay chng nhan


ISO 9001 Certification

Cutting

Ct ng

Carbon Steel Tubes for General Structural Purposes

JIS G 3444 STK

THP NG CACBON DNG TRONG CU TO CHUNG


Chemical composition

Thnh phn ha hc

Dimensional tolerance

Specified item and dimension


Phn loi kch thuc v hn mc

Chemical composition
Thnh phn ha hc
[wt%]

Symbol of grade
K hiu chng loi
STK290

Si

Mn

0.050

0.050

STK400

0.25

0.040

0.040

STK490

0.18

0.55

1.50

0.040

0.040

STK500

0.24

0.35

0.30 , 1.30

0.040

0.040

Remarks

Ch thch

1. If necessary, alloying elements other than those in the above table may be
added.

1. Ty theo nhu cu, c th thm vo nhng nguyn t hp kim ngoi bng


trn.

2. When the tube is made of killed steel and the product analysis is required
by the purchaser, the value in above table and the variation tolerance
value in table 2 of JIS G 0321 shall be applied.

2. Khi sn phm c lm t killed steel, trong trng hp khch hng c


yu cu phn tch sn phm, gi tr p dng dung sai bin ng theo
bng 2 ca JIS G 0321 gi tr bng trn.

Mechanical properties

Proof
stress
im un
[ N/mm2 ]

Symbol of grade
K hiu chng loi

Outside diameter: D
ng knh ngoi

Class 1
Loi 1
Class 2
Loi 2

Tolerance on dimensions
Dung sai kch thc
D50mm

0.5mm

D50mm

1%

D50mm

0.25mm

D50mm

0.5%

Class 1
Loi 1
Wall thickness: t
dy
Class 2
Loi 2

Elongation
gin di
[%]

Applied outside diameter


ng knh ngoi p dng
40D350mm
D350mm
Test piece and direction of test piece
Mu th nghim v hng ca mu th nghim
No. 11 test piece
No. 12 test piece
No.5 test piece
Mu th nghim s 11
Mu th nghim s 5
Mu th nghim s 12
Longitudinal direction
Transverse direction
Hng dc
Hng ngang

All
outside
diameter
Ton b
ng knh
ngoi

All
outside
diameter
Ton b
ng knh
ngoi

STK290

290

30

25

STK400

400

235

23

18

STK490

490

315

23

18

STK500

500

355

15

10

Flattening
Tnh p
phng
Distance
Between
flat plates
C ly
gia hai
mt
phng
(H)

Bendability
Tnh un cong

Bending
angle
Gc un
cong

All
outside
diameter
Ton b
ng
knh
ngoi
2
3D
2D
3
7
8D
7
8D

Inside
radius
Bn knh
un cong

t12mm
t3mm

0.3mm

3t12mm

10%

4t12mm

6D

6D

900

6D

8D

90

90

Remarks
1. D is the outside diameter of the tubes.

Ch thch
1. D l biu th ng knh ngoi ca ng.

2. The minimum elongation value of tensile test in the case of No. 12 test
piece or No. 5 test piece of tubes under 8 mm in wall thickness shall be
determined by reducing 1.5 per 1 mm decrease from 8 mm in a wall
thickness from the values of above table and rounding off the results to
the whole numbers in accordance with rule A in JIS Z 8401

2. Nhng ng c dy di 8mm, gi tr nh nht ca gin di trong


trng hp lm th nghim ko gin vi mu th nghim s 5 hoc mu th
nghim s 12, c gim i 1mm ca 8mm dy ng s tng ng gim i
1.5 t gi tr gin di bng trn, v c lm trn s theo quy tc A
ca JIS Z 8401.
3. i vi nhng ng c ng knh ngoi di 40mm, khng p dng
gin di nh bng trn. S ghi chp li kt qu th nghim. Bn cnh ,
ty theo s thng lng gia nh cung ng vi khch hng, c th c
quy nh theo gin di.

3. As for the tubes of outside diameter of 40 mm or under, the elongation


value in the above table shall not be applied. However the test result shall
be recorded. Further, the elongation may be specified under the
agreement between the manufacture and the purchaser.
4. When a tensile test piece is sampled from electric resistance welded steel
tube, No. 12 test piece or No. 5 test piece shall be sampled from a part not
containing the seam.

4. Trng hp ly mu th nghim ko gin t thp ng hn chu in, ly


mu th nghim s 5 hoc s 12, ly t phn khng cha mi ni.

5. The purchaser may specify the bendability test instead of flattening test
for the tubes of 50 mm or under of outside diameter.

5. i vi nhng ng c ng knh ngoi di 50mm, khch hng c th


ch nh tnh un cong thay th cho php tnh phng.

Length
Chiu di
Remarks
1. When the tolerance on outside diameter is not especially specified, Class
1 in the above table shall be applied
2. The tolerance on the diameter of electric resistance welded steel tubes
exceeding 350 mm in outside diameter shall follow Class 1 in the above
table and tolerance of the outside diameter at the end part of the tube shall
be 0.5 %.
3. The method for measuring the outside diameter of tubes exceeding 350
mm in outside diameter may be determined by the circumferential length.
And the mutual conversion of outside diameter (D) and the
circumferential length (l) shall be as the following formula: l=0.31416D.
4. When the tolerance on wall thickness is not especially specified, Class 1
in the above table shall be applied.
5. The tolerance on wall thickness of tube exceeding 1016.0 mm in outside
diameter may be as agreed between the manufacture and the purchaser

+ 10%
- 1.2mm
-0, + not specified
-0, + khng quy nh

Ch thch
1. Trng hp khng c ch nh c bit i vi dung sai ng knh ngoi,
c th p dng Loi 1 bng trn.
2. Dung sai ng knh ngoi ca ng hn chu in c ng knh vt qu
350mm, s p dng theo Loi 1 ca bng trn. Dung sai ng knh ngoi
ca phn mp ng l 0.5%
3. Phng php xc nh ng knh ngoi ca ng c ng knh vt qu
350mm, c th c tnh theo chu vi chiu di. S hon i tng quan
gia chu vi chiu di (1) v ng knh ngoi (D) c tnh theo cng thc
sau. 1=3.1416xD
4. Trng hp khng c ch nh c bit i vi dung sai dy, c p dng
theo Loi 1 bng trn.
5. Dung sai dy ca ng c ng knh ngoi vt qu 1016.0mm c th
c quyt nh theo thng lng gia nh cung ng vi khch hng.

D50mm

900

0.6mm
0.5mm
15%
12.5%
15%
1.5mm

+
+
+
-

t4mm

t12mm

Tnh cht c hc

Tensile
strength
Cng
ko gin
[ N/mm2 ]

Dung sai kch thc

JIS G 3445 STKM

Carbon Steel Tubes for Mechanical Structural Purposes

THP NG CACBON DNG TRONG CU TO MY MC

Dimensional tolerance

Thnh phn ha hc

Chemical composition

Specified item and dimension


Phn loi kch thc v hn mc

Chemical composition
Thnh phn ha hc
[ wt% ]

Symbol of grade
K hiu chng loi

STKM11A

Si

Mn

0.12

0.35

0.60

0.040

0.040

STKM13A

0.25

0.35

0.30, 0.90

0.040

0.040

STKM13C

0.25

0.35

0.30, 0.90

0.040

0.040

STKM18A

0.18

0.55

1.50

0.040

0.040

Mechanical properties

Outside diameter: D
ng knh ngoi

2. Khi sn phm c lm t killed steel, trong trng hp khch


hng c yu cu phn tch sn phm, gi tr p dng dung sai
bin ng theo bng 2 ca JIS G 0321 gi tr bng trn.

Class 3
Loi 3

Tnh cht c hc

Proof
stress
im un
[ N/mm2 ]

Flattening
Tnh p
phng

[%]

STKM11A

290

35

30

STKM13A

370

215

30

25

Distance
between
flat plates
C ly gia
hai mt
phng
(H)
1
D
2
2
D
3

STKM13C

510

380

15

10

STKM18A

440

275

25

20

Symbol of grade
K hiu chng loi

Class 2
Loi 2

Ch thch
1. Ty theo nhu cu, c th thm vo nhng nguyn t hp kim
ngoi bng trn.

Elongation
gin di
Tensile
strength
Cng ko
gin

Tolerance on dimensions
Dung sai kch thc

Class 1
Loi 1

Remarks
1. If necessary, alloying elements other than those in the above table may be
added.
2. When the tube is made of killed steel and the product analysis is required
by the purchaser, the value in above table and the variation tolerance value
in table 2 of JIS G 0321 shall be applied.

Dung sai kch thc

[ N/mm ]
2

No. 11 test piece


No. 12 test piece
Mu th nghim s 11
Mu th nghim s 12

No.5 test piece


Mu th nghim s 5

Longitudinal direction
Hng dc

Transverse direction
Hng ngang

Bendability
Tnh un cong

Bending
angle
Gc un
cong

1800

4D

900

6D

7
D
8

900

6D

Remarks
1. The minimum elongation value of tensile test in the case of No. 12 test
piece or No. 5 test piece of tubes under 8 mm in wall thickness shall be
determined by reducing 1.5 per 1 mm decrease from 8 mm in a wall
thickness from the values of above table and rounding off the results to
the whole numbers in accordance with rule A in JIS Z 8401.
2. As for the tubes of outside diameter of 40 mm or under, the elongation
value in the above table shall not be applied. However the test result shall
be recorded. Further, the elongation may be specified under the
agreement between the manufacture and the purchaser.

Ch thch
1. Nhng ng c dy di 8mm, gi tr nh nht ca gin di trong
trng hp lm th nghim ko gin vi mu th nghim s 5 hoc mu th
nghim s 12, c gim i 1mm ca 8mm dy ng s tng ng gim i
1.5 t gi tr gin di bng trn, v c lm trn s theo quy tc A
ca JIS Z 8401.
2. i vi nhng ng c ng knh ngoi di 40mm, khng p dng
gin di nh bng trn. Tuy nhin, s ghi chp li kt qu th nghim.
Bn cnh , ty theo s thng lng gia nh cung ng vi khch
hng, c th c quy nh theo gin di.

3. When a tensile test piece is sampled from electric resistance welded steel
tube, No. 12 test piece or No. 5 test piece shall be sampled from a part not
containing the seam.

3. Trng hp ly mu th nghim ko gin t thp ng hn chu in, ly


mu th nghim s 5 hoc s 12, ly t phn khng cha mi ni.

4. D is the outside diameter of the tubes.


5. As for the flattening test, the minimum distance between the flat plates
(H) shall be 5 times the wall thickness.

4. D l biu th ng knh ngoi ca ng.


5. Gi tr nh nht ca c ly gia hai mt phng (H) trong th nghim p dp
l gi tr gp 5 ln dy.

6. The purchaser may specify the bendability test instead of flattening test
for the tubes of 50 mm or under of outside diameter.

6. i vi nhng ng c ng knh ngoi di 50mm, khch hng c th


ch nh tnh un cong thay th cho tnh p phng.

Class 1
Loi 1

Inside
radius
Bn knh
un cong

Wall thickness: t
dy

D50mm

0.5mm

D50mm

1%

D50mm

0.25mm

D50mm

0.5%

D25mm

0.12mm

25D40mm

0.15mm

40D50mm

0.18mm

50D60mm

0.20mm

60D70mm

0.23mm

70D80mm

0.25mm

80D90mm

0.30mm

90D100mm

0.40mm

D100mm

0.50%

t4mm

t12mm

+0.6mm
-0.5mm
+15%
-12.5%
+15%
-1.5mm

t3mm

0.3mm

3t12mm

10%

t12mm

+10%
-1.2mm

t2mm

0.15mm

t2mm

8%

4t12mm

Class 2
Loi 2

Class 3
Loi 3
Length
Chiu di

-0, +50mm

Remarks
1. When the tolerance on outside diameter is not especially specified, Class
1 in the above table shall be applied.

Ch thch
1. Trng hp khng c ch nh c bit i vi dung sai ng knh ngoi,
c th p dng theo Loi 1 bng trn.

2. When the tolerance on wall thickness is not especially specified, Class 1


in the above table shall be applied.

2. Trng hp khng c ch nh c bit i vi dung sai dy, c th p dng


theo Loi 1 bng trn.

Carbon Steel Square and Rectangular Tubes for General Structure


THP NG VUNG V NG HNH CH NHT DNG TRONG CU TO CHUNG

THP NG VUNG V NG HNH CH NHT DNG TRONG CU TO MY MC

Tensile strength
Cng ko gin
[ N/mm2]

Proof stress
im un
[ N/mm2]

Chemical composition, Mechanical properties


Elongation
gin di
[%]
No.5 test piece
Mu th nghim s 5

Si

Mn

STKR400

0.25

0.040

0.040

400

245

23

STKR490

0.18

0.55

1.50

0.040

0.040

490

325

23

Ch thch
1. Trng hp khch hng yu cu phn tch sn phm, gi tr bin ng dung sai
ca sn phm phn tch i vi bng trn s p dng theo bng 2 ca JIS G 0321.

Remarks
1. When the purchaser requests a product analysis, for the tolerance on
fluctuation of values given in the above table, table 2 of JIS G 0321 shall
be applied.

2. Nhng ng vung v ng hnh ch nht c dy di 8mm, gi tr nh


nht ca gin di trong trng hp lm th nghim ko gin vi mu
th nghim s 5, c gim mi 1mm t 8mm dy ca ng s tng ng
vi gim 1.5 t gi tr gin di bng trn, v c lm trn s theo
quy tc A ca JIS Z 8401.

2. For square and rectangular tubes under 8 mm in wall thickness, the


minimum elongation as a result of the tensile test using No. 5 test piece
shall be obtained by subtracting 1.5 from the values in above table per
1mm decrement from 8 mm tube wall thickness, and then rounding the
results off to an integer in accordance with rule A of JIS Z 8401.

3. Trng hp ly mu th nghim ko gin t ng vung c ch to ty theo


ng hn, ly mu theo hng dc ng t phn phng khng cha mi ni.

3. In the case of sampling from square and rectangular tubes manufactured


by welding, the tensile test piece shall be taken from a flat portion
excluding the welding seams.

Dung sai kch thc


Specified item and dimension
Ph n loi kch thc v hn mc

Side length: A
Chiu di cc bn
Unevenness of the flat plate portions of each side
Li lm phn phng cc bn

Tolerance on dimensions
Dung sai kch thc
A100mm

1.5mm

A100mm

1.5%

A100mm

0.5mm

A100mm

A x 0.5%

Angularity between the adjacent flat portions


Gc to phng gip phn mt phng
Corner dimension: S
Kch thc phn gc
Length: L
Chiu di
Unstraightness
cong
Wall thickness: t
dy

90 1.5
3t
-0, +not specified
-0, + khng quy nh
L x 0.3%
t3mm

0.3mm

t3mm

10%

Remarks
1. The position of flat portions and corners are as shown in the following
drawing, in which the flat portions are hatched.

Ch thch
1. V tr phn gc v phn mt phng c biu th trong hnh tip theo.
Phn mt phng l phn c gch ng xo.

2. The measurement of dimensions of sectional profile and angularity shall


be made at any point expect both ends of the tubes.

2. V tr o gc v kch thc hnh dng mt ct l im ty sau khi


b i phn mp ca ng vung.
3. V dung sai kch thc phn gc, c th thay i da trn s thng
lng gia nh cung ng v khch hng.
4. Dung sai cong c p dng trn tng cong chiu di ng.

3. The tolerance on the corner dimension may be changed upon agreement


between the purchaser and the supplier.
4. The tolerance on the unstraightness shall apply to long pitch bend along
the whole length.
5. The tolerance on the wall thickness shall apply to the flat portions.

5. Dung sai dy c p dng trn phn mt phng.


S
S

t: Thickness of the flat portions


dy phn mt phng

S: Corner dimension
Kch thc phn gc

STKMR

# This specification is not specified in JIS but specified by SUNSCO.


Tiu chun ny khng c quy nh trong JIS. y l tiu chun ca SUNSCO.

Mechanical properties
Tnh cht c hcc

Chemical composition
Thnh phn ha hc
[ wt% ]

Dimensional tolerance

Carbon Steel Square and Rectangular Tubes for Machine Structure

Thnh phn ha hc, Tnh cht c hc

Chemical composition, Mechanical properties

Symbol of grade
K hiu chng loi

JIS G 3466 STKR

Thnh phn ha hc, Tnh cht c hc


Mechanical properties
Tnh cht c hc

Chemical composition
Thnh phn ha hc
[ wt% ]

Symbol
of grade
K hiu
chng loi
C

Si

Mn

Tensile
strength
Cng
ko gin
[ N/mm 2 ]

STKMR11A

0.12

0.35

0.60

0.040

0.040

290

15

20

STKMR13A

0.25

0.35

0.30,0.90

0.040

0.040

370

215

10

15

STKMR18A

0.18

0.55

1.50

0.040

0.040

440

275

10

Remarks
1. When the purchaser requests a product analysis, for the tolerance on
fluctuation of values given in the above table, table 2 of JIS G 0321 shall
be applied.
2. For square and rectangular tubes under 8 mm in wall thickness, the
minimum elongation as a result of the tensile test using No. 5 test piece
shall be obtained by subtracting 1.5 from the values in above table per
1mm decrement from 8 mm tube wall thickness, and then rounding the
results off to an integer in accordance with rule A of JIS Z 8401.
3. As for the tubes of total side length of 120 mm or under, the elongation
value in the above table shall not be applied. However the test result shall
be recorded. Further, the elongation may be specified under the
agreement between the manufacture and the purchaser.

Dimensional tolerance

Side length: A
Chiu di cc bn

Elongation
gin di
[%]
No.5 test piece
No. 11 test piece
Mu th nghim s 5
Mu th nghim s 11

Ch thch
1. Trng hp khch hng yu cu phn tch sn phm, gi tr bin ng
dung sai ca sn phm phn tch i vi bng trn s p dng theo bng 2
ca JIS G 0321.
2. Nhng ng vung v ng hnh ch nht c dy di 8mm, gi tr nh
nht ca gin di trong trng hp lm th nghim ko gin vi mu th
nghim s 5, c gim mi 1mm t 8mm dy ca ng s tng ng vi
gim 1.5 t gi tr gin di bng trn, v c lm trn s theo quy tc
A ca JIS Z 8401.
3. i vi nhng ng c tng chiu di di 120mm, khng p dng
gin di bng trn. Tuy nhin, s ghi chp li kt qu th nghim. Bn
cnh , ty theo s thng lng gia nh cung ng vi khch hng,
c th c quy nh theo gin di.

Dung sai kch thc


Specified item and dimension
Phn loi kch thc v hn mc
Class 1
Loi 1

A100mm
A100mm
A50mm
A50mm
A100mm
A100mm
A50mm
A50mm

Class 2
Loi 2
Class 1
Unevenness of the flat plate portion of each side
Loi 1
Li lm phn phng cc bn
Class 2
Loi 2
Angularity between the adjacent flat portions
Gc to phng gip phn mt phng
Corner dimension: S
Kch thc phn gc
Length: L
Chiu di
Unstraightness
cong
Wall thickness: t
dy

Proof
stress
im un
[ N/mm 2 ]

Tolerance on dimensions
Dung sai kch thc
1.0mm
1.0%
0.5mm
1.0%
0.5mm
A x 0.5%
0.25mm
A x 0.5%
90

1.5

3t
-0, +50mm
L x 0.3%

Class 1
Loi 1

t3mm

0.3mm

t3mm

10%

Class 2
Loi 2

t2mm

0.15mm

t2mm

8%

Remarks

Ch thch

1. The position of flat portions and corners are as shown in the drawing on
page 7, in which the flat portions are hatched.
2. The measurement of dimensions of sectional profile and angularity shall
be made at any point expect both ends of the tubes.
3. When the tolerance on side length is not especially specified, Class 1 in
the above table shall be applied.
4. When the tolerance on unevenness of the flat plate portion of each side
is not especially specified, Class 1 in the above table shall be applied.
5. The tolerance on the corner dimension may be changed upon agreement
between the purchaser and the supplier.
6. When the tolerance on wall thickness is not especially specified, Class 1
in the above table shall be applied.
7. The tolerance on the unstraightness shall apply to long pitch bend along
the whole length.
8. The tolerance on the wall thickness shall apply to the flat portions.

1. V tr phn gc v phn mt phng xin vui lng tham kho hnh v trang
7. Phn mt phng l phn c gch ng xo.
2. V tr o gc v kch thc hnh dng mt ct l im ty sau khi b
i phn mp ca ng vung.
3. Trng hp khng c yu cu c bit i vi dung sai chiu di cc bn, c
p dng theo Loi 1 bng trn.
4. Trng hp khng c yu cu c bit i vi dung sai li lm phn phng cc
bn, c p dng theo Loi 1 bng trn.
5. V dung sai kch thc phn gc, c thay i da trn s thng lng
gia nh cung ng v khch hng.
6. Trng hp khng c yu cu c bit i vi dung sai dy, c p dng theo
Loi 1 bng trn.
7. Dung sai cong c p dng trn tng cong chiu di
ng.
8. Dung sai dy c p dng trn phn mt phng.

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