Code

I.E.M.S.A

Inspection And Test

Plan For Piping

UAN (for QMHA)

Page

11-3090

1 of 5

INSPECTION AND TEST PLAN FOR

PIPING FABRICTION AND ERECTION
ACCORDING TO THE UHDE SPECIFICATION

Owner
: ENPC
Main contractor : Uhde
Project name
: AMMONIA UREA PROJECT
S : Surveillance
W : Witness
H : Hold
R : Report Review
A : Approval

00

First Issue

11/6/2010

Emad Omar

11/6/2010

Hassan Basha

Rev

Status

Description

Date

Prepared

Date

Checked

CC Category Code:
1 = for approval
2 = for review
3 = for information
4 = for internal use
AC Acceptance Code:
1 = approved / reviewed
2 = approved / reviewed as
noted
3 = not accepted
4 = received

Status Code:
A = Issued for Design
D = Issued for Inquiry
E = Issued for Order
F = Issued for Prefabrication
G = Issued for Construction /
Fabrication
H = Issue for Work
Preparation
I = As- built

Date

Approved

Acc.

Space for Bar Code label

M = General Issue

Copyright 2007 Uhde GmbH

Doc. ID-Code
PT-BM-G00-DC-00101

Category
1

Code

Inspection and test

plan for Piping

I.E.M.S.A
Ser
no.

Activates

Inspe
ction
%

Respon
sible

Control description

ENPC

IEMSA

UAN (for QMHA)

Page

11-3090

2 of 5

PTJ

UHDE

ENPC

W/R

W/R

W/R

W/R

W/R

R/A

R/A

All Members

Check level , orientation,

Verticality & Dimension

Check Parameter and WPS and

Statement

100
%

Control description and

dimension for DWG

100
%
100
%
100
%

Check construction Dwg. Revs

Check shop Dwg. Revs.

H
H

R
R

R
R

S
S

Remarks

1 - Qualification Of Welding Procedures

1.1

WPS

WPSs documents

1.2

Supported PQR

1.3

Issue All The Final

WPS's AND PQR'S
FOR Production

Welding Samples According to

WPS'S then NDT & If Accepted
then Mechanical Tests in
Approved Lab
Review and approve the
mechanical test reports and
procedure, qualification Records

2.1

Welder
Qualification

Make tests witnessed main

contractor

2.2

Welder
Certification

3.1

Receiving
Material From
Main
Contractor
Store

100
%

QC dep.

2 - Welders Qualification
100
%

Review The Qualification Record

QC dep.

Issue ID & Certificate

3 Material control

3.2

100
%

Material
traceability

Visual Inspection

Material
controll
er

Be Sure That Materials

Identification are Stamped or
Marked on All Parts
Report Will Be Attached To Each
be Identify The Heat Numbers
For All Parts

Mat.
Controll
er & QC
dep.

4 - Piping Supports
4.1

Drawings

4.2

Fit up

4.3

Erection

4.4

Welding

4.5

NDT

4.6

Repair

4.7

Dimension check
after welding

100
%

100
%

Check construction DWG. Revs

Tech.
Office

Check shop Dwg. Revs.

Check Weld Map & WPS

NDT
scop
e
100
%

QC dep.

Perform Required NDT

5 - Prefabrication Piping
5.1

Drawings

5.2

Fit up

5.3

Welding

5.4

NDT

NDT
SCOP
E

5.5

Repair

100
%

PWHT (if
required)

Proje
ct

5.6

Copyright 2007 Uhde GmbH

All Members

Tech.
Office
QC dep.

Check Weld Map & WPS

Welding Parameters

H
H

W
W

S/R
S

S
S

Perform Required NDT

W/R

Check Parameter , WPS and

statement
Check Parameter and Chart

Doc. ID-Code
PT-BM-G00-DC-00101

Rev.

00

Code

I.E.M.S.A
Ser
no.

5.7
5.8
5.9
5.1
0

Activates

NDT after PWHT

Inspe
ction
%
requir
e
ment

Inspection and test

plan for Piping
Respon
sible

Control description

ENPC
UAN (for QMHA)

Page

11-3090

3 of 5

IEMSA

PTJ

UHDE

ENPC

W/R

R/A

All Members

Check Weld Map & WPS

Welding Parameters

W/R

R/A

Check Parameter , WPS and

statement

Check Parameter and Chart

S/R

R/A

Perform Required NDT

W/R

R/A

Perform Required NDT

Repair after
PWHT (if any)
Dimension check
after welding

100
%

Check Parameter and WPS

and statement
Control description and
dimension for DWG

Release for
painting

100
%

Check that all required NDT

are Carried Out

Remarks

6- Site ( Field ) Activities

6.1

Install pipes or
spools

100
%

Adjust spools location.

Dimension , level and fit up of
field joints
Choose the suitable WPS to be
used
Check Field Weld Parameter

6.2

Fit up

100
%
100
%
NDT
scop
e
100
%

6.3

Welding

6.4

NDT

6.5

Repair

6.6

PWHT (if
required)

6.7

NDT after PWHT

Code
requir
e
ment

6.8

Repair after
PWHT (if any)

100
%

Check Parameter and WPS

and statement

6.9

Dimension check
after welding

100
%

Control description and

dimension for DWG

Inspect and approve

Check calibration certificates

Review operator qualification

W/R

W/R

QC dep.

Perform Required NDT

7 NDT
100
%

7.1

Test Equipment

7.2

NDT Operators
( UT, RT, MT,PT&
Hardness)

7.3

NDT After Joint

Weld Out

100
%

RT, UT, MT and PT, or

combination as per NDT Scope

7.4

NDT After PWHT

(When PWHT is
Required

100
%

UT, MT as indicated on weld

marks Dwg's and project
procedures + Hardness.

W/R

W/R

7.5

NDT after repair

NDT
scop
e

Perform as original test

W/R

W/H

Copyright 2007 Uhde GmbH

QC dep.

Doc. ID-Code
PT-BM-G00-DC-00101

Rev.

00

Code

I.E.M.S.A
Ser
no.

Activates

Inspe
ction
%

Inspection and test

plan for Piping
Respon
sible

Control description

ENPC

IEMSA

UAN (for QMHA)

Page

11-3090

4 of 5

PTJ

UHDE

ENPC

Remarks

8- PWHT (If Required)

8.1

Equipment

100
%

Inspect and approve

8.2

Release for PWHT

100
%

Check that all required NDT

are carried out
Check member suitably
supported

8.3

Before treatment

100
%

8.4

During treatment

Rand
om

8.5

After treatment

100
%

W/R

Verify parameters

Sign off and review chart

Check calibration certificates

Check thermocouple quantity

and locations

PWHT
ENG.

Check pads and insulation

Prevent Machine Faces with
dexoy paint
Sign on chart

9-Pressure Test
9.1

Test Equipment

9.2

Release for
Hydro test

9.3

Before Test

100
%
100
%

100
%

Inspect and approve

Check calibration certificates

S/R

Approved Test Package

S/R

S/R

H/R

Review test package

R/A

Confirm pressuring up time

Confirm test pressure

Check for leaks
Confirm test duration
Confirm depressurization
rate
Sign off and review chart
Confirm reinstatement of
removed items

H
H
H

W
W
W

W
W
S

W
W
W

H
H
H

W
W
H

S
S
W/R

S
S
W/R

Confirm pre-test inspection is

complete including test media
Check vents and drains
Confirm item removals /for
test purposes
Confirm test limits
Sign on chart

9.4

During test

100
%

100
%

9.5

After test

10.
1
10.
2
10.
3

Fit up

NDT

NDT
SCOP
E

10.
4

PWHT (if
required)

Proje
ct

Hydro
test
Eng.

10- Golden joint

Welding

100
%
100
%

Copyright 2007 Uhde GmbH

All Members
Check Weld Map & WPS
Welding Parameters
Perform Required NDT
-100% visual inspection for
every pass
- Perform PT after root and
hot pass
-Perform PT on cap
-Perform RT or UT (After PWHT
if required)
Check Parameter and Chart

QC dep.

Doc. ID-Code
PT-BM-G00-DC-00101

Rev.

00

Code

I.E.M.S.A
Ser
no.
10.
5

Activates
NDT after PWHT

Inspe
ction
%
requir
e
ment

Copyright 2007 Uhde GmbH

Inspection and test

plan for Piping
Control description
Perform Required NDT

Respon
sible

ENPC
UAN (for QMHA)

Page

11-3090

5 of 5

IEMSA

PTJ

UHDE

ENPC

W/R

R/A

Doc. ID-Code
PT-BM-G00-DC-00101

Remarks

Rev.

00