Q BIS 1998
1998
DELHI
110002
Price Group 3
FOREWORD
This Indian Standard ( Fourth Revision ) was adopted by the Bureau of Indian Standards, after the draft
finalized by the Steel Tubes, Pipes and Fittings Sectional Committee had been approved by the Metallurgical
Engineering Division Council
This standard was first published in 1958 and its first, second and third revisions were issued in 1963. 1968
and 1979 respectively. While reviewing the standard, the Committee has felt it necessary to revise this
Indian Standard with the following modifications:
a) Thickness andmass
IS 1161 : 1998
Indian Standard
2 REPERENCES
4 SUPPLY OF MATERIAL
Title
228 : 1983
1239
(Part 1) : 1990
1387: 1993
General requirements
for the
supply of metallurgical material
(second revision)
1608: 1995
2328: 1983
2329: 1985
4711: 1974
6.2 Tolerances
The following tolerances shall apply:
4736: 1986
4740 : 1979
10748 : 1995
a) Outside Diameter:
1) Up to and including 48.3 mm
2)Gver48.3mm
+0.4mm
_ o, 8 _
f 1.Opercent
2) Seamless tubes
3 DESIGNATION
+ Not limited
- 10 percent
+ Not limited
- 12.5 percent
cl Weight:
+ 10 percent
- ~8 percent
Y
..
(Clauses3.1,6.1,6.1.1and6.1.2)
Nominal
Bore
Outside
Diameter
mm
(1)
mm
(2)
15
21.3
20
25
26.9
33.7
Thickness
Weight
Area of
Cross
Section
Internal
Volume
cm
(6)
cm3/m
Surface
External
Internal
cm3/m
(8)
cm3/m
Moment
of
Inertia
Modulus
of
Section
Radius
of
Gyration
Square of
Radius of
Gyration
(3)
mm
(4)
kg/m
(5)
Light
Medium
Heavy
2.0
2.6
3.2
0.947
1.21
1.44
1.21
1.53
1.82
235
203
174
669
543
506
468
0.57
0.69
0.75
0.54
0.64
0.70
0.69
0.66
0.55
0.47
0.44
0.42
Light
Medium
Heavy
2.3
2.6
3.2
1.38
1.56
1.87
1.78
1.98
2.38
390
370
330
845
700
681
644
1.36
1.48
1.70
1 .Ol
1.10
1.26
0.87
0.86
0.84
0.76
0.74
0.71
Light
Medium
Heavy
2.6
3.2
4.0
1.98
2.41
2.93
2.54
3.06
3.73
638
585
518
1 059
895
857
807
3.09
3.61
4.19
1.83
2.14
2.48
1.10
1.08
1.05
1.21
1.17
1.11
Light
Medium
Heavy
2.6
3.2
4.0
2.54
3.10
3.79
3.25
3.94
4.82
1 086
1 017
929
1 332
1 168
1 130
1 080
6.47
7.62
8.99
3.05
3.59
4.24
1.41
1.39
1.36
1.98
1.93
1.86
Light
Medium
Heavy
2.9
3.2
4.b
3.23
3.56
4.37
4.13
4.53
5.56
1 418
1 378
1 517
1 335
1 316
1 265
10.70
11.59
13.77
4.43
4.80
5.70
1.61
1.59
1.57
2.59
2.54
2.41
Light
Medium
Heavy
2.9
3.6
4.5
4.08
5.03
6.19
5.23
6.41
7.88
1 711
1 667
1 611
21.59
25.88
30.90
7.16
8.58
10.2
2.03
2.00
1.98
4.13
4.02
3.92
Light
Medium
Heavy
3.2
3.6
4.5
5.71
6.42
7.9j
7.32
8.20
10.1
3 814
3 727
12.82
14.20
17.1
2.58
2.57
2.54
6.66
6.60
6.43
Light
Medium
Heavy
3.2
4.0
4.8
6.72
8.36
9.90
8.61
10.7
12.7
5 343
5 138
4 936
Light
Medium
Heavy
3.6
4.0
4.8
8.70
9.63
11.5
11.1
12.3
14.6
6 995
6 877
(7)
(9)
(;o,
(1)
(II,
32
40
50
65
80
90
42.4
48.3
60.3
76.1
88.9
101.6
1 275
2 332
2 213
2 066
2 391
3 534
6 644
2 189
2 163
2 107
2 591
2 793
3 192
48.79
54.02
65.12
2 540
2 490
96.36
112.52
17.82
21.68
25.31
3.03
3.00
2.98
9.19
9.00
8.88
2 964
2 939
133.27
146.32
171.44
26.23
28.80
33.75
3.41
3.45
3.43
12.03
11.91
11.76
2 889
751.23
100
110
125
135
150
150
114.3
127.0
139.7
152.4
165.1
168.3
w
175
200
193.7
219.1
Light
Medium
Heavy
3.6
4.5
5.4
9.75
12.2
14.5
12.5
15.5
18.5
9 004
8 704
8 409
3 591
3 363
3 306
3 250
192.03
234.3
274.5
33.60
41.0
48.0
3.92
3.89
3.85
15.36
15.10
14.86
Light
Medium
Heavy
4.5
4.8
5.4
13.6
14.5
16.2
17.3
18.4
20.6
10 930
10 819
10 599
3 990
3 705
3 686
3 649
325.3
344.58
382.0
51.2
54.27
60.2
4.33
4.32
4.30
18.78
18.69
18.52
Light
Medium
Heavy
4.5
4.8
5.4
15.0
15.9
17.9
19.1
20.3
22.8
13 410
13 287
13 043
4 389
4 104
4 085
4 047
437.2
463.44
514.5
62.6
66.35
73.7
4.78
4.77
4.75
22.89
22.76
22.58
Light
Medium
Heavy
4.5
4.8
5.4
16.4
17.5
19.6
20.9
22.2
25.0
16 142
16 008
15 740
4 788
4 503
4 484
4446
572.2
606.92
674.5
75.1
79.65
88.5
5.23
5.22
5.20
27.37
27.25
27.05
Light
Medium
17.8
18.9
21.3
22.7
24.2
27.1
19 128
18 981
18690
5 187
HeaY
4.5
4.8
5.4
4 902
4 883
4 845
732.6
777.32
864.7
88.7
94.16
105.0
5.68
5.67
5.65
32.27
32.14
31.92
Light
Medium
Heavy 1
Heavy 2
4.5
4.8
5.4
6.3
18.2
19.4
21.7
25.2
23.1
24.7
27.6
32.0
19 921
19 771
19 473
19 030
777.2
824.78
917.7
1 053
92.4
98.01
109.0
125.0
5.79
5.78
5.76
5.73
33.56
33.42
33.21
32.85
Light
Medium
H=T
4.8
5.4
5.9
22.4
25.1
27.3
28.5
32.0
34.8
26 606
26 260
25 974
6 085
5 781
5 743
5 712
1271.71
1 417
1 535.2
131.31
146
158.65
6.68
6.66
6.64
44.63
44.36
41.11
Light
Medium
Heavy
4.8
5.6
5.9
25.4
29.5
31 .o
32.3
37.5
39.5
34 454
33 930
33 734
6 883
6 578
6 528
6 509
1 856.51
2 141
2 247
169.47
195
205
7.58
7.55
7.54
57.45
57.02
56.86
5 287
5
4
4
4
002
983
946
889
225
244.5
Heavy
5.9
34.7
44.2
42 507
7 681
7 307
3 149
258
8.44
71.21
250
273.0
Heavy
5.9
38.9
49.5
53 557
8 578
8 202
4 412
323
9.45
89.30
300
323.9
Heavy
6.3
49.3
62.8
76 073
10 177
9 775
7 992
493
11.2
125.44
350
355.6
Heavy
8.0
68.6
87.3
90 533
11 173
10 663
13 111
737
12.3
151.29
t:
IS 1161 : 1998
Medium
f 10 percent
Heavy
5 percent
Medium
f 7.5 percent
Heavy
7 woRKMANsHIP
Grade
Yst 2~10
YSt 240
Yst 310
Yield Stress
(Min)
Elongation
on Gxuge
Length
5.65 \iS, Min
MPa
MPa
Percent
330
410
450
210
240
310
20
17
14
NOTES
1 1 MPa = lN/mml= 0.102 kgflmm
2 Elongation percent for tubes up to and including
8 GAW.ANIZING
9 STRAIGHTNESS
No.
Manufacturing
Process
ii) HFS
with
Bars/ingots
chemical
suitable
composition as per
IS 10748 to achieve
mechanical
proper
ties .for respective
grades
iii) ERW/HRIW
IS 10748
HPW
10 LENGTHS
10.1 The tubes shall normally be supplied in random
lengths at 4 to 7 m. If ordered in exact lengths, the
tolerances shall be subject to prior agreement between
the manufacturer and the purchaser.
SUPPlY
Conditions
IS 10748
i)
11 MECHANICALTESTS
Steel
treated or cold
and
drawn
normalized
NOTE - If required the copper bearing steel may be
used to impart weather resistant properties in the steel.
Copper content shall be between 0.20 to 0.35 percent
IS 1161 : 1998
11.3 Ductility Test
11.5 Sampling
12 MARKING
12.1 Each tube shall be suitably marked with the
manufacturers name or trade-mark, and class of the
tube.
12.1.1 The tubes may also be marked with the Standard
Mark.
12.1.2 The use of the Standard Mark is governed by
the provisions of the Bureau of Indian Standards
Act, 1986 and the Rules and Regulations made
thereunder. The details of conditions under which~the
licence for the use of Standard Mark may be granted
to manufacturers or producers may be obtained from
the Bureau of Indian Standards.
11.4 Retest
Should any one of the test pieces first selected fail to
pass any of the tests specified, two further samples
shall be selected for testing in respect of each failure
from the same lot. Should the test pieces from both
these additional samplespass, the material represented
by the test samples shall be deemed to comply with
the requirement of that particular test. Should the
test pieces from either of these additional samples fail,
the material represented by the test samples shall be
deemed as not complying with the standard or the
manufacturer may select to test individually the
remaining lengths in the lot for the test failed to comply
in the preceding tests.
13 OILINGANDPAINTING
13.1 All tubes shall, unless otherwise specified, bc
varnished, painted or oiled externally.
14 BUNDLING AND PACKING
14.1 Where tubes are to be bundled for transport,
they shall unless otherwise specified, be packed in
accordance with IS 4740.
Manufacturing
Process
Metal
Steel
Grade
NO.
Weld
Parent
(Distance
Between
the Plates)
(Distance
between
the Plates)
i)
HFWIHFSIERWIHFIW
Yst 210
75 percent of 0.D.
60 percent of 0.1).
ii)
HFWIHFSIERWIHFIW
YSt 240
85 percent of O.D.
75 percent of 0.11.
~FHS/ERW/HFIW
Yst 310
85 percent of O.D.
75 percent of O.D.
iii)
Text Affected
Date of Issue
BUREAU
OF
INDIAN
STANDARDS
-Headquarters:
Manak-Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002
Telephones : 323 01 31, 323 94 02, 323 33 75
Regional Offices:
Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg
NEW DELHI 110002
Eastern : l/14 C. I. T. Scheme VII M, V. I. P. Road, Maniktola
CALCUTTA 700054
Northern : SC0 335-336, Sector 34-A, CHANDIGARH 160022
Southern : C. I. T. Campus, IVCross Road, CHENNAI 600113
Western : Manakalaya, E9 MIDC, Marol, Andheri (East)
MUMBAI 400093
Telegrams: Manaksanstha
( Common to
all offices )
Telephone
323 76 17
323384:
337 84 99,331
337
86 26, 337
I
60
I 60
85 61
86 62
38 43
20 25
235 02 16,235 04 42
235 15 19,235 23 15
832 92 95,832 78 58
I 8327891,8327892
BHUBANESHWAR.
BHOPAL.
BANGALORE.
Branches : AHMADABAD.
COIMBATORE. FARIDABAD. GHAZIABAD. GUWAHATI. HYDERABAD. JAIPUR.
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AMENDMENT
line 2 ) -
Revision)
Insert grade of the steel after the words
(MTD 19)
Reprography Unit, BE, New Delhi, India