DOCUMENT NO :
CONSORTIUM
PT. SULUH ARDHI ENGINEERING -
PROJECT NO :
4500001473
21 pages
LOCATION
OWNER
CONTRACTOR
PO. NO.
: GRS-CT-N-002
26/03/2014
Rev.
Date
Description
BY
CHKD
APPD
CONTRACTOR
APPD
CLIENT
Date : 26/03/2014
Rev: A
Page 2 of 21
REVISION TABLE
REVISION
REVISION
PAGE
REVISION
PAGE
A
ATTACHMENT
A
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39
10
40
11
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Rev: A
Date : 26/03/2014
Page 3 of 21
RECORD OF REVISION
Rev No
Section
Page
Company Comment
Implemented (Y/N)
Explanation
All
All
Rev: A
Date : 26/03/2014
Page 4 of 21
TABLE OF CONTENTS
1.
1.1
1.2
GENERAL
SCOPE
CODES AND STANDARDS
5
5
5
GOVERNMENT REGULATIONS
DEFINITION OF TERMS
4
4.1
4.2
4.3
PARTICULAR REQUIREMENTS
QUALITY CONTROL
SUBMITTALS
PERFORMANCE REQUIREMENTS
8
8
9
10
5
5.1
PRODUCTS
MATERIALS
10
10
6
6.1
6.2
6.3
6.4
6.5
EXECUTION
CONNECTIONS
ERECTION AND SHOP DRAWINGS
FABRICATION
CORROSION PROTECTION
HANDLING, SHIPPING, AND DELIVERY
12
12
19
19
20
20
Rev: A
Date : 26/03/2014
Page 5 of 21
1.
GENERAL
1.1
SCOPE
1.1.1
1.1.2
1.2
1.2.1
The work shall comply with all Codes and Standards mentioned in this
specification. The latest revision of Codes and Standards shall be used in
effect 29 January, 1996.
1.2.2
b.
c.
d.
e.
f.
g.
h.
1.2.3
Rev: A
Date : 26/03/2014
Page 6 of 21
b.
c.
A53 - Standard Specification for Pipe, Steel, Black and HotDipped, Zine-Coated Welded and Seamless.
d.
A108 - Standard Specification for Steel Bars, Carbon, ColdFinished, Standard Quality.
e.
f.
g.
h.
i.
A325Mstandard Specification
Structural Steel Joints.
j.
k.
l.
m.
n.
o.
for
High-Strength
Bolts
for
1.2.4
2.
Rev: A
Date : 26/03/2014
Page 7 of 21
p.
q.
r.
s.
t.
u.
v.
w.
x.
b.
GOVERNMENT REGULATIONS
National Standards for Occupational Safety and Health, including any
additional requirements by state or local agencies that have jurisdiction where
the structural steel is to be erected shall apply.
Rev: A
Date : 26/03/2014
Page 8 of 21
DEFINITION OF TERMS
Whenever in these procedures, or instruments in construction which these
procedures govern, the following terms or pronouns in place of them are
used, the intent and meanings shall be interpreted as follows:
a)
Owner:
Indotama
or
b)
Purchaser:
c)
Seller:
d)
Engineer:
4.
PARTICULAR REQUIREMENTS
4.1
QUALITY CONTROL
4.1.1
The Seller shall be solely responsible for quality control of all materials and
workmanship.
4.1.2
The Seller shall have a written Quality Control Program and Inspection
Procedures document which shall provide details of how compliance with the
requirements of this procedure and the design drawings shall be achieved.
4.1.3
The Purchaser has the right to inspect all materials and workmanship, and
shall have unrestricted entry to the shop of the Seller at all times while work
is being performed. The Purchaser may refect improper, inferior, defective,
or unsuitable materials and workmanship. All materials and workmanship
refected shall be repaired or replaced by Seller as directed by the Purchaser.
4.1.4
4.1.5
4.1.6
Rev: A
Date : 26/03/2014
Page 9 of 21
4.1.7
Certified mill test reports for each heat of structural steel and each lot of high
strength bolts shall be available for review by the Purchaser.
4.1.8
4.2
SUBMITTALS
4.2.1
4.2.2
a)
b)
c)
Unless previously submitted, the Seler shall submit the following documents
to the Purchaser prior to the start of fabrication:
a.
b.
c.
Welding Procedures
4.2.3
A Shipping List (including total weight), a Bolt List, and a minimum of two
sets of final erection and shop drawings shall accompany the first shipment of
each release.
4.2.4
b.
c.
d.
4.3
Rev: A
Date : 26/03/2014
Page 10 of 21
PERFORMANCE REQUIREMENTS
All work covered by this procedure shall conform to the AISC Code of
Standard Practice for Steel Buildings and Bridges and the AISC Specification
for Structural Steel Buildings: Allowable Stress Design and Plastic Design.
5.
PRODUCT
5.1
MATERIALS
5.1.1
5.1.2
Rev: A
Date : 26/03/2014
Page 11 of 21
PIPE
ASTM A53 Type E or S, Grade B Pipe, Steel, Black and Hot-dipped, Zinccoated Welded and Seamless Steel Pipe.
5.1.3
Structural Tubing
ASTM A500 Cold-formed welded and Seamless Carbon Steel Structural
Tubing in Rounds and Shapes
ASTM A501 Hot-formed welded and Seamless Carbon Steel Structural
Tubing.
5.1.4
5.1.5
5.1.6
Shear Connectors
ASTM A108 Headed Stud, Type B
5.1.7
5.1.8
Rev: A
Date : 26/03/2014
Page 12 of 21
5.1.9
Welded Steel Bar Grating and Grating Stair Treads ASTM A569, galvanized
per astm a123. Top surface of bearing bars shall be serrated type. Grating
stair treads shall have checkered plate nosing.
6.
EXECUTION
6.1
CONNECTIONS
6.1.1
6.1.2
Engineer-Designed Connections
6.1.3
a.
b.
c.
Request to deviate from the specific details of any EngineerDesigned connection by the Seler must be in writing, with written
approval of the Engineer. Approval of this submittal constitutes
accepatance by the Engineer of design reponsibility for both the
structural adequacy and detailing of the changed detail.
Seller-Selected Connections
a.
b.
Rev: A
c.
6.1.4
Date : 26/03/2014
Page 13 of 21
The approval by the Engineer of shop drawings detailing SellerSelected connections constitutes acceptance by the Engineer of
design responsibility for the structural adequacy, but not the
detailing, of the approved Seller-Selected connections.
Seller-Designed Connections
a.
b.
c.
d.
e.
f.
g.
Rev: A
h.
6.1.5
Date : 26/03/2014
Page 14 of 21
Seller may substitute BS 3692, grade 8.8 bolts for ASTM A325
bolts.
6.1.6
Bolted Connection
a.
b.
Only M20 diameter ASTM A325M high strength bolts shall be used
in all bolted structural connections, unless otherwise noted on the
engineering design drawings. However, larger ASTM A325M bolts
may be used when required to meet connection capacity requirements
and shall be clearly flagged on the erection drawings.
c.
d.
2.
Rev: A
Date : 26/03/2014
Page 15 of 21
e.
f.
g.
h.
i.
All bolt holes shall be standard holes with a diamter 1.6 mm larger
than the nominal bolt diamter, unless otherwise spcified on the
engineering design drawings or noted below.
j.
k.
l.
For Slotted holes, the long direction of the slot shall be perpendicular
to the load direction. All slotted or oversize hole dimensions shall be
per Table 1 of Specification for Structural Joints Using ASTM A325
or A490 Bolts. (Convert Table 1 to millimeters)
m.
Hardened washers shall be provided under all bolt heads and/or nuts
adjacent to any play with oversized or slotted holes. For standard
holes, a minimum of one hardened washer shall be supplied with ech
bolt.
n.
o.
6.1.7
Rev: A
Date : 26/03/2014
Page 16 of 21
p.
q.
r.
s.
t.
Welded Connections
a.
b.
c.
2.
6.1.8
6.1.9
Rev: A
Date : 26/03/2014
Page 17 of 21
d.
Minimum fillet weld size 3/16-inch (5mm) for strength welds. Seal
welds may be 1/8-inch (3mm) minimum fillet weld.
e.
f.
Seller shall design and install erection clips for field welded
connections.
b.
c.
Bracing Connections
a
All bracing end connections shall be designed for the forces shown on
the engineering design drawings. A minimum of two bolts per
connection is required.
b.
d.
e.
All gusset and stiffener plates shall be 3/8-inch (10 mm) minimum
thickness.
f.
All vertical bracing and knee bracing shall have gusset plates on
column centerlines, unless otherwise noted on the engineering design
drawings.
Rev: A
g.
Date : 26/03/2014
Page 18 of 21
2.
3.
6.2.
6.2.1
6.2.2
6.2.3
Erection and shop drawings shall be grouped in sets and identified separately
for each building, structure or yard area.
6.2.4
Erection drawings shall clearly show the mark number and position for each
member.
6.2.5
Purchasers purchase order number shall be shown on all erection and shop
drawings.
6.2.6
6.2.7
Rev: A
Date : 26/03/2014
Page 19 of 21
6.2.8
Seller shall provide a Bolt list showing the number, grade, size, and length of
field bolts for each connection. This Bolt list may be shown on either the
shop drawings or on separate sheets.
6.2.9
In the event that drawing revisions are necessary, the Seller shall clearly flag
on the shop drawings all changes showing in the latest revisions.
6.3
FABRICATION
6.3.1
All fabrication shall in accordance with the AISC Specification for Structural
Steel Buildings: Allowable Stress Design and Plastic Design and the Code of
Standard Practice for Steel Buildings and Bridges, subject to modification by
the contract documents, state or local laws, and building codes.
6.3.2
All welding shall be in accordance with AWS D1.1 Structural Welding Code.
6.3.3
6.3.4
All beams, except catilevers, shall be fabricated with natural mill camber in
the up position.
6.3.5
The Seller, when performing shop assembly work, shall not exceed the
tolerences specified in AISC Code of Standard Practice, Section 7.11.
6.3.6
All pieces shall be clearly marked with a permanent identifying erection mark
number on the web. Subject to the approval of the Purchaser, this
identification may be die stamped on the member, punched on metal tags seal
welded to the member, or adhesive backed barcode.
6.3.7
Prior to surface preparation, the Seller shall remove all sharp corners, burrs
(including bolt hole burrs), weld spatter, slag, weld flux, loose mill scale and
other foreign matter.
6.3.8
6.3.9
Rev: A
Date : 26/03/2014
Page 20 of 21
6.4
CORROSION PROTECTION
6.4.1
6.4.2
6.5
6.5.1
6.5.2
Rev: A
Date : 26/03/2014
Page 21 of 21
Delivery
a.
b.