Brooks

Approval:
Date Approved:

Process Control Plan

Supplier Name:

Part Number:

Supplier Number:

Part Number Revision:

Process
Step
Number

Workcell / Location

Part Name:
Product / Process Characteristics

Process
Machine, Device,
Name /
Jig,
Ref Doc. Number/
Operation
Tools for
Specification No Characteristic Description
Description Manufacturing

SCM100113 Rev. A
DCO001668

Specification
&
Tolerance

Effectivity Date:

PCP Number

Prepared by:

PCP Revision

Checked by:

PCP Rev Date:

Control Methods/Measurement
Key
Dim

Measurement
Technique

Sample
size&
Frequency

Record

Approval:
Reaction Plan

Remarks
(Special Process)

PCP Blank

Brooks
Approval:
Date Approved:

Process Control Plan

Supplier Name:

Part Number:

Supplier Number:

Part Number Revision:

Process
Step
Number

Workcell / Location

Part Name:
Product / Process Characteristics

Process
Machine, Device,
Name /
Jig,
Ref Doc. Number/
Operation
Tools for
Specification No Characteristic Description
Description Manufacturing

SCM100113 Rev. A
DCO001668

Specification
&
Tolerance

Effectivity Date:

PCP Number

Prepared by:

PCP Revision

Checked by:

PCP Rev Date:

Control Methods/Measurement
Key
Dim

Measurement
Technique

Sample
size&
Frequency

Record

Approval:
Reaction Plan

Remarks
(Special Process)

PCP Blank

Process Co
1

Part Number:

Supplier Number:

Part Number Revision:

Workcell / Location

Part Name:

Process
Step
Number

Supplier Name:

Process
Name /
Operation
Description
17

16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Product / Process Characteristics

Machine, Device, Jig,
Tools for
Manufacturing

Ref Doc. Number/

Specification No

18

19

Supplier Name / Logo Area

Supplier ID#
Workcell / Location
Part Number
Part Number Revision
Part Description
PCP Number
PCP Revision
PCP Rev Date
Prepared by
Checked by
Approval #1
Brooks Approval:
Date Approved
Effectivity Date
Process Step Number
Process Name / Operation Description
Machine, Device, Jig, Tools for Manufacturing
Ref Doc. Number/ Specification No
Characteristic Description
Specification & Tolerance

FM-HW-SQA-042

Characteristic Description

20

Supplier to Enter Supplier's Name.

Supplier to enter supplier name and Brooks su
Supplier to enter Workcell or location for prima
Supplier to enter Brooks part number from dra
Supplier to enter Brooks part number revision
Supplier to enter Brooks part Description from
Supplier to enter their specific PCP number.
Supplier to enter PCP revision.
Supplier to enter PCP revision date.
Supplier to enter PCP preparer's name.
Supplier to enter PCP checker / reviewer's nam
Supplier to enter Approver's signature.
Brooks SQE to enter their Approval signature.
Brooks SQE to enter approval date.
Brooks SQE to enter effectivity date.when appr
Supplier to enter process numbers from job tra
Supplier to enter process name / operation des
Supplier to enter specific Machine, Device, Jig,
Supplier to enter work instructions, drawing nu
Supplier to enter specification or feature chara
Supplier to enter Product or Process requireme

PCP Map

22
23
24
25
26
27

Key DIM
Measurement Technique
Sample size & Frequency
Record
Reaction Plan
Remarks (Special Process)

FM-HW-SQA-042

Supplier to identify Key dimensions with a K

Supplier to enter measurement technique, gag
Supplier to enter Sample size and inspection fr
Supplier to enter record keeping method.
Supplier to enter Reaction Plan / Corrective act
Supplier to enter remarks / notes / comments r

PCP Map

cess Control Plan

PCP Number

PCP Revision

PCP Rev Date:

t / Process Characteristics
Specification
&
Tolerance
21

Control Methods/Measurement
Key
Dim
22
1

Measurement Technique

23

Sample size&
Frequency

Record

24

25

pplier's Name.
pplier name and Brooks supplier ID# (ID# identified on Brooks purchase or contract order).
rkcell or location for primary process (optional).
ooks part number from drawing, purchase order or contract order.
ooks part number revision from drawing, purchase order or contract order.
ooks part Description from drawing, purchase order or contract order.
ir specific PCP number.
P revision.
P revision date.
P preparer's name.
P checker / reviewer's name.
prover's signature.
r their Approval signature.
r approval date.
r effectivity date.when approved Process Control Plan is used in production.
ocess numbers from job travelers / routers.
ocess name / operation description.
ecific Machine, Device, Jig, Tool number.
rk instructions, drawing numbers, specifications and inspection procedures.
ecification or feature characteristic.
oduct or Process requirements and tolerances.

FM-HW-SQA-042

PCP Map

Key dimensions with a K

asurement technique, gage, inspection equipment type.
mple size and inspection frequency.
ord keeping method.
action Plan / Corrective action process. Include plan numbers or means of identification.
marks / notes / comments related to the specific process.

FM-HW-SQA-042

PCP Map

Brooks Approval:

13

Date Approved:

14

Effectivity Date:

15

Prepared by:

10

Checked by:

11

Approval:

12

Reaction Plan

26

FM-HW-SQA-042

Remarks
(Special Process)

27

PCP Map

FM-HW-SQA-042

PCP Map

Process Contr
Supplier Name:

Part Number:

Supplier Number:

Part Number Revision:

Workcell / Location

Part Name:

Process
Step
Number

Product / Process Characteristics

Process
Name /
Operation
Description

Machine, Device, Jig,

Tools for
Manufacturing

Ref Doc. Number/

Specification No

10

Receive Raw
Material
Incoming
Inspection

N/A

work instruction xxxxxxx

20

Machining

CNC Lathe#:xxx
CNC Program
#:xxxx Tool#:xxxx
Fixture#:xxxx

30

Bottom plane

Grinding#:xxx
Tool #:xxx
Fixture#:xxx

Manufacture work
instruction #: xxxx

CNC Milling#:xxx
Tool #:xxx
Fixture#:xxx

Manufacture work
instruction #: xxxx

40

50

Machining
Hole, Profile
cutting, Tap
holes

De-Burring

60

Pre-Treatment

70

Treatment/Finis
hing

Drawing #:xxx
Manufacture work
instruction #: xxxx

Characteristic Description
STEEL, CORROSION RESISTING, 304 OR 30
PLATE, UNS S30400/UNS S30403, HOT ROLL
ANNEALID AND PICKLED PER ASTM A240 OR A
SA-240, WITH NO CALCIUM OR OTHER ADDIT
Dimensions
FOR MACHINABILITY
diameter
diameter
diameter
diameter
chamfer
dim
dim
dim
Roughness
3rd Process,
0.02
0.02B
0.02B
4th process
Hole
dim
Tap
Hole

De-burring tools

work instruction #: xxxx

Specification #:xxxx
Treatment PCP #:xxxxx

Treatment House

Tap
Hole
Roughness
Appearance

Specification #:xxxx
Treatment PCP #:xxxxx Electroless Nickel Plating
diameter

Post-Treatment
80
Inspection
FM-HW-SQA-042

Post-treat Inspection
procedure xxxx

PCP Example

80

Post-Treatment
Inspection

Post-treat Inspection
procedure xxxx

hole
tap
roughness
Appearance

90

Packaging

work instruction xxxxxxx

100

Out Going
Inspection

work instruction xxxxxxx

FM-HW-SQA-042

Refer to out going inspection

sheert

PCP Example

s Control Plan
PCP Number
PCP Revision
PCP Rev Date:

t / Process Characteristics

Specification
&
ION RESISTING, 304
OR 304L
Tolerance
00/UNS S30403, HOT ROLLED,
KLED PER ASTM A240 OR ASME
ALCIUM OR OTHER ADDITIVES
MACHINABILITY
1601
1301
120 G6
65.0.1
C2
10 -0.1/0
50.2
control 19 to19.2
63 C

5H8
26.50.03
M6 Tap hole
4.5(all the hole
dimension)

Control Methods/Measurement
Key
Dim

Measurement Technique
CoC Verification
caliper

CMM
CMM
CMM
CMM
CMM
HG
HG
Caliper
SRT/Comparator

Y
Y
Y

CMM
CMM
CMM

PG
CMM
Thread Gauge
CMM

Sample size&
Frequency
Every lot
AQL 1.0
Every lot

Record

IQC inspection
sheet

2pcs Every
machine Set up
1pcs every two
hours
In-Process

In-Process Insp.
From CMM

2pcs Every
machine Set up
1pcs every hour
In-Process

In-Process Insp.
From CMM

2pcs Every
machine Set up
1pcs every two
hours
In-Process

In-Process Insp.
From CMM

Break All Sharp

Edges and burrs

visual Inspection

AQL1.0
every lot

Record on QA Plan
XXXX

M6 Tap hole
5H8
63 C
to Spec XXXX

Thread Gauge
PG
SRT/Comparator
Visual inspection

AQL0.65
Every lot

Pre-treatment
inspection record

AQL0.65
Every lot

COC from Supplier

[0.003-0.005mm]
120 G6

FM-HW-SQA-042

X-Ray
inspection

Visual
CMM

AQL0.65 for
critical
dimensions and
100% for Visual
inspection

COC from
supplier and Post
treatment
inspection record

PCP Example

5H8
M6 Tap hole
All surface
Roughness
No stain, masking,
color to sample

PG
TG
SRT/Comparator
Visual inspection
Visual
CMM
Visual

FM-HW-SQA-042

AQL0.65 for
critical
dimensions and
100% for Visual
inspection

COC from
supplier and Post
treatment
inspection record

Each Lot
Received

STD packaging
method

AQL 1.0 Every Review of QA Plan

lot
XXXXX

PCP Example

Brooks Approval:
Date Approved:
Effectivity Date:
Prepared by:
Checked by:
Approval:

Reaction Plan

Remarks
(Special Process)

Return to Supplier.
RMA process XXX

Notify production of new

delivery date.

Stop machining/
Fine-tune the
Setting and reinspect

Notify Supervisor

Stop machining/
Fine-tune the
Setting

Qualified Operator

Stop machining/
Fine-tune the
Setting
StopDeburringRework &
CAR
Rework/CAR send
for rework

Rework

Raise CAR send for

rework
FM-HW-SQA-042

Qualified Plater
(ABC Company)

PCP Example

Raise CAR send for

rework

Repack and
Validate
Raise CAR/Rework

FM-HW-SQA-042

PCP Example