Frictional loss, W
1. Introduction
Spin slip
200
100
Gyroscopic
slip
Rolling
resistance
0
0
7
(X1000)
Speed, rpm
Fig. 1
20
95BT10X
Si3N4 ball
Steel ball
10
0
0
7
(x1000)
Speed, rpm
Fig. 2
pH, GPa
0.5
1.5
1.0
2.0
3.0
: Dowson-Toyoda
: Dowson-Higginson
Hc x 105, H min x 105
30
: Hc
: Hmin
G=5000
1
G=2500
0.7
10
20
50
100
Wx10
0.5
-4
W=3.07x10
(pH=1.6GPa)
Film thickness, m
p/pH
0.5
0.4
Theory
0.3
Fa = 19.6N
n = 3600 rpm
Initial
amount: 10 mm3
0.2
0.1
0
0
500
1000
1500
2000
Fig. 6
p/pH
W=1.08x10-3
(pH=3.0GPa)
0.5
Fig. 4
0.8
Amount of oil
Film thickness, m
mm3
20
0.6
10
0.4
5
1
0.2
0.5
0.1
0.025
0.01
0
0
2000
4000
6000
8000
10000
12000
Fig. 5
70
60
50
Bearing
Rev. speed
(rpm)
Axial load
(kN)
Normal
Surface
Surface
Treated
Si3N4
Ball
14650
16.7
14650
16.7
17000
16.7
Seizure
40
Normal surface
30
Oil
re-supply
(30.6 s)
20
Surface treated
10
Fig. 7
20
10
Time after oil shut-off, s
30
120
100
Chemically
modified
Non-modified
80
60
40
20
10
15
20
25
30
35
Fig. 8
Conventional bearing
10
Low-torque bearing
Fig. 9
2000
1000
Rotational speed, rpm
3000
against vibration.
Factors responsible for bearing noise include the shape
error (waviness, roughness of bearing components) and the
grease. To solve such problems, low-noise greases with
optimum base oil viscosity, consistency, and soap fiber
structure have been developed specifically for this purpose.
These greases are designed not only to achieve satisfactory
acoustic performance during the initial period, but also to
offer low-noise performance over a long period of use.
6. Lubricating Grease
Lubricating grease for rolling bearings plays an
important role in assuring a long bearing service life.
Approximately 80% of bearings are lubricated with grease
because it helps to simplify the surrounding parts of the
bearing. To meet increasing demands for maintenance-free
operation, about 70% of the above-mentioned bearings are
sealed or shielded ball bearings. The grease used affects
the performances of the bearing, including long life
(flaking, seizure, sound), low friction torque, low
temperature rise, low noise, low vibration, and high rustpreventive capacity. For example, a sealed ball bearing,
without any subsequent grease supply, eventually suffers
damage (seizure, etc.) due to degradation of the grease,
which results in a shorter service life. It goes without
saying that the grease performance is one of the key
factors controlling the performance of bearings10).
25.4
2.0
1.24
(m)
(m)
Track pitch
12.7
10
1.0
6.4
Motor NRRO
0.38
0.19
Bearing
0
1984
4.2
0.3
1990
0.13
1994
2.0
0.06
2000
year
99
90
Percent failed, %
Grease E
Grease MA7
50
L10 cal.
10
5
1
10
102
103
104
Life, hrs
Fig. 11 Rolling contact fatigue life of actual engine test under updown cyclic revolution (E grease vs. MA7 grease)
(top)
99
90
10000
Percent failed, %
50
1000
SAE52100 (N=53)
Existing steel
10
L10cal.
SAE52100 (N = 30)
EP steel
1
10
100
100
120
140
160
180
102
103
104
Life, hrs
Temperature, C
10
8. Conclusions
NSK persistently pursues research and development in
areas that are the foundation of bearing technology. Based
on its long history and extensive achievements in making
rolling bearings, NSK constantly invents and innovates
products and technology. NSK contributes to the progress
of industries throughout the world by offering its bearing
technology expertise, since bearings are considered to be
essential elements of machines. Bearings are, like the air
we breathe, something you take for granted, so you rarely
think about it. Bearings are, nevertheless, vital for the
smooth and proper functioning of machines.
References
HTF
99
1)
Conventional
bearing
Percent failed, %
90
2)
50
STF
3)
10
4)
5)
1
10
102
103
Life, hrs
11
6)
Kyozaburo Furumura
12