SYSTEM
FINAL PROJECT REPORT
SUBMITTED TO:
SIR SHAHID KHAN
BY:
G5
HUMA RIAZ (LEADER) 7822
ANADIL MISBAH ALI 7791
MEHWISH FATIMA
7790
JENNIFER JAMES
7803
SAMANA ZAIDI
7827
BBA-6
SELECTED INDUSTRY:
MANUFACTURING INDUSTRY
ABOUT:
Manufacturing industry refers to those industries which involve in the
manufacturing and processing of items and indulge in either creation of new
commodities or in value addition. The manufacturing industry accounts for a
significant share of the industrial sector in developed countries. The final products
can either serve as a finished good for sale to customers or as intermediate goods
used in the production process.
Evolution of the manufacturing industry:
Manufacturing industries came into being with the occurrence of technological and
socio-economic transformations in the Western countries in the 18th-19th century.
This was widely known as industrial revolution. It began in Britain and replaced
the labor intensive textile production with mechanization and use of fuels.
Working of manufacturing industry:
Manufacturing industries are the chief wealth producing sectors of an economy.
These industries use various technologies and methods widely known as
manufacturing process management. Manufacturing industries are broadly
categorized into engineering industries, construction industries, electronics
industries, chemical industries, energy industries, textile industries, food and
beverage industries, metalworking industries, plastic industries, transport and
telecommunication industries.
Manufacturing industries are important for an economy as they employ a huge
share of the labor force and produce materials required by sectors of strategic
importance such as national infrastructure and defense. However, not all
manufacturing industries are beneficial to the nation as some of them generate
negative externalities with huge social costs. The cost of letting such industries
flourish may even exceed the benefits generated by them.
SELECTED COMPANY
TOYOTA MOTOR CORPORATION
ABOUT:
TOYOTA MOTOR CORPORATION is a Japan-based company mainly engaged in
the automobile business. The Company operates through three business segments.
The Automobile segment is engaged in the design, manufacture and sale of car
products including passenger cars, minivans and trucks, as well as the related parts
and accessories.
AUTOMOTIVE OPERATIONS
Toyota produces and sells passenger cars, minivans and commercial vehicles, such
as trucks. Toyotas subsidiary, Daihatsu Motor Co., Ltd. (Daihatsu), produces and
sells mini-vehicles and compact cars. Hino Motors, Ltd. (Hino), also a subsidiary
of Toyota, produces and sells commercial vehicles, such as trucks and buses.
Toyota also manufactures automotive parts, components and accessories for its
own use and for sale to others. Toyotas vehicles can be classified into two
categories: conventional engine vehicles and hybrid vehicles.
Toyotas product line-up includes:
INFORMATION MANAGEMENT
FIVE MAIN RESOURCES:
Personnel
Materials
Machinery
Money
Information and Data
TOYATAS RESOURCES:
PERSONNEL:
Toyota's personnel and labor systems are built on comprehensive human
resources development and efforts to maximize the benefits of solid
teamwork, based on the principles of mutual trust and responsibility
embodying respect for other people. Toyota reviews its methods in
conjunction with changes in the management environment, but the
underlying approaches remain the same.
INFORMATION:
Toyota has actively propelled growth and innovation in its information
systems by incorporating new information processing technologies while
responding to various changes in the external environment, including rapid
globalization of development, manufacturing, and sales operations;
advancements in car electronics technologies; compliance with global
environmental standards; and changes in the Japanese and global economy.
MATERIAL:
Toyota Industries carries out development, manufacturing, and sales of
logistics equipment and systems that include not only industrial vehicles,
such as lift trucks, but also transportation, storage, and sorting. In order to
help their customers overcome their logistics challenges, they offer
optimized materials handling solutions based on their technological
capabilities and materials handling know-how.
MACHINE:
The key to Toyota's rise from a Japanese maker of textile looms to possibly
the world's best corporation, Machine describes how Toyota operates the
five elements of its lean business system: product design, supply chain co
ordination, customer relations, production and enterprise management. The
"machine" that is changing the world is this complete lean business system.
MONEY:
Talk about making money, Toyota Motor Corp knows it all too well. TMC,
worlds top-selling auto manufacturer, is ready for a third straight year of
record profits.
The forecast in Pakistan for Toyota Indus Motors is also quite bright and
shiny. Toyota Indus achieved its target in the 8th month and is now enjoying
the surplus sales and profits. It does not matter if you like your friends
Corolla or not, but it sells like a hot cake, and is making TMC and Toyota
Indus money round the clock.
CHASSIS
SYSTEM
ENGINE SYSTEM
ELECTRICAL
SYSTEM
TYPES OF MODELS
Physical models:
Three dimensional representation such as a scale model
Carburetor
Doors
Narrative models: Wheels
system
Spoken or written
Graphic models:
Abstraction of lines, symbols,
Generator
Seats
Axle or shapes
Mathematical models:
system
Equation(s)
Storage battery
Starting motor
Steering
Fuel system
Lighting system
Roof
structure
IMPLEMENTATION
OF
TYPES OF MODELS
AT TOYOTA
mechanism
MOTOR CORPORATION
Glasses
PHYSICAL MODEL:Brakes
Ignition system
In the creation of a three-dimensional model, the modeler works together
with the designer to ensure an understanding of the original intention, using
eyes and hands to check the actual finished lines and surfaces as the model
takes shape. In forming a shared idea of the design goal, image and themes,
a satisfactory result will not be possible unless the modeler and the designer
can achieve a united approach. By this process, the shape of the vehicle is
tested and refined down to the finest line.
MATHEMATICAL MODEL:
Large complex mathematical models are regularly used for simulation and
prediction.. This makes it easier to analyze and evaluate the model, or to use
it as a component for efficient system-wise evaluation. On the other hand,
models are typically dependent on some adjustable parameters, which allow
system design.
GRAPHICAL MODEL:
Toyota uses the graphical models to determine its sales around the world.
MANAGEMENT AT TOYOTA:
To transform the operational level decision making within Toyota very
fundamental and productive, the MIS of Toyota aids in providing and
sending reliable information to all executors. The Toyota Comprehensive
Warehouse Management System is established to enhance the reporting of
information that will be important in the proper decision making within the
operational level of Toyota. Furthermore, the SAP is able to effectively
collect and process data, process results, and able to adjust, cope and address
inaccuracies right away.
INFORMATION PROCESSOR OF TOYOTA:
The information processors of Toyota not only enable the gathering of huge
amounts of business information, but they also offer a significant time
saving advantage to the employees. Where in the past business data of
Toyota had to be manually analyzed for documentation and analysis it can
now be keyed in immediately and comfortably onto a computer by a data
processor, enabling quicker decision making and more immediate reflexes
for the company in its entirety.
STANDARDS OF TOYOTA:
Toyota process requires that all tasks, both human and mechanical, be very
precisely defined and standardized to ensure maximum quality, eliminate
waste and improve efficiency.
Toyota Members have a responsibility not only to follow closely these
standardized work guidelines but also to seek their continual improvement.
JIDOKA
When it comes to quality, there is no room for compromise in the Toyota
Production System. The TPS principle of Jidoka builds quality checks into
each step of the production process. By ensuring that all processes are
visible, Jidoka helps ensure that abnormalities are made visible and
addressed immediately.
CONCLUSION
The information management and systems of Toyota are totally helpful in
producing statistical documents and information analysis. They are also utilized as
a tool where the leaders and employees of the company agree upon a set of goals
for the employees to try to accomplish within a specific time frame. Goals are
established utilizing the SMART standard: that is, goals have to be Specific,
Measurable, Attainable, Realistic and Time-Specific. The target of these goals is to
offer a set of performance standards by which Toyota can compare the output of a
worker or program. The effectiveness of any goal in Toyota relies upon the
consistent monitoring of developments. In monitoring this performance it is
tremendously helpful for Toyota to make use of information technology.