SKB/SSF/14-15/08/REV-00
Multigrade Filter or Dual Media Filter for Side Stream Filters For SMS Division.
30 M3/Hr Multi Grade Filter or Dual Media Filter for Side Stream Filter shall be designed for an operating pressure of 3.5 kg/cm (g). MGF/DMF will be used
to reduce the turbidity and total suspended solids of the cooling water to the required level. Free board of at least 50% shall be left over the filtering
media to facilitate backwash. The filter shall be provided with the necessary nozzles including water inlet, water outlet, back wash, air scour and air
release nozzles. The filter shall be complete with necessary filtering medium. Scope of supply shall include backwash system. Raw water shall be used
for back washing of MGF/DMF.
Vessel design standard
Type
Design Temperature
Normal flow velocity
Filtering medium
Minimum bed depth
Minimum shell thickness
Dish end thickness
:
:
:
:
50C
18 m/hr
Vendor to specify
Vendor to specify
:
5 mm Minimum
:
6 mm Minimum
Free board
Material of construction
50%
As per IS 2062
Corrosion Allowance
:
1.5 mm
Effluent Quality
:
Turbidity not to exceed 5.00 NTU
Internal coating
:
Two coats of epoxy
External coating
:
As per painting spec
Dished end
:
Semi ellipsoidal
Inlet and out Parameters as mentioned in Annexure.
MATERIAL OF CONSTRUCTION
All vessels and tanks shall be vertical shell type with dished ends the material of construction shall be carbon steel conforming to IS : 2062 unless
specified otherwise.
For Pipes and Fittings
All internal pipes and header shall conform to IS : 1239 Part 1 up to 150 mm NB and IS: 3589 Class 3 above 150 mm NB.
Piping up to MGF : IS 1239 (Medium)
For Flanges
Flanges up to 20 mm thick shall conform to IS : 6392 and above 20 mm thick shall conform to IS: 2062.
For Gaskets
Gaskets shall be compressed asbestos fibre with nitrlle rubber binder conforming to IS: 2712.
Fasteners
Fasteners shall be of ASTM A 307 Gr. B carbon steel.
Valves for Corrosive Water/Acid/Alkali
Valves for corrosive water/acid/alkali shall be diaphragm type with cast iron rubber lined body and neoprene diaphragm.
Internal and external painting
Two coats of internal painting and two coats of external painting wherever required shall be done. For unlined vessels, the internal painting shall be with
two coats of primer and two coats of epoxy. For lined vessel, internal painting shall be with two coats of primer. External painting shall be with two coats
of primer and two coats of enamel as mentioned in Annexure.
GENERAL
All flanges at the terminal point and within the battery limit shall be only as per ASME B 16.5.
All pipes within the battery limit including that required for backwash and regeneration shall be included in the scope.
All pipe supports and auxiliary steel structure required for supporting pipe shall be included in the scope as per the battery limits
If after performance test, the treated water quality does not meet the stipulated quality requirement, BIDDER shall take necessary action to rectify or
replace the system without any extra cost.
All pumps shall be provided with suction strainers with perforated plates and strainer element made of stainless steel.
All valve material shall be compatible to the pipe material, wherever they are used.
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SKB/SSF/14-15/08/REV-00
SCOPE OF SUPPLY
Design, engineering, manufacture, supply, supervision erection & commissioning and performance testing of One (1) nos. of multi grade Filters/DMF
complete with filter media & its accessories.
THE DETAILED SCOPE OF SIDE STAND FILTER IS AS FOLLOWS:
Interconnecting pipe work complete with valves fittings, supports and accessories including
Piping required for the back wash and regeneration of the vessels
Instrumentation as per requirement
OTHER ITEMS INCLUDE
Common base frame with foundation bolts and nuts required for grouting all equipment (piping and supports) within terminal points shall be included in
the scope of supply.
Special tools and tackles and Commissioning spares.
Final painting.
O & M manuals for the complete system with necessary drawings, catalogues and other information pamphlets for all the equipment covered in the
scope.
Furnishing load data for all equipment foundations with civil drawings for all RCC structures.
First fill of required for equipment, interval of topping up, quantity required per annum with the name of the Indian suppliers.
All consumable items, chemicals, spares, etc. sufficient for 3 months operation.
OTHER ACCESSORIES
All frontal piping / all interconnecting piping / recirculation piping / valves/ fittings / fasteners / pipe supports and accessories integral to the MGF/DMF. All
piping shall be pre-fabricated as per the layout so that they shall be erected directly.
The filter shall be with the filtering material and all internals.
All terminal points shall be provided with suitable dummy flanges.
Foundation bolts with base plates.
2 year operational spares list
SCOPE OF SERVICES
Process engineering, basic engineering and design engineering of the MGF/DMF.
Survision Erection of the MGF/DMF
Supervision of Testing and Commissioning of the MGF/DMF.
Pre commissioning, testing, start up and run tests, load test, performance tests
QA/AC plan, inspection and testing of equipment at works, submission of test certificates. Trial operation for a minimum period of one week from the
date of successful commissioning and achieving the rated output and parameters
Analyzing the Input water and treated water during the PG test.
EXCLUSIONS
Raw water
Effluent water
Drains & Wash lines
:
:
:
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S.No
SKB/SSF/14-15/08/REV-00
Design code
2
3
5
6
7
8
9
10
11
12
External Painting
13
Finishing Painting
14
Required
15
Required
S.No
A
1
2
B
1
2
S.No
C
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Parameters
3.5 kg/cm2g
1.5times of design pressure
1.5mm
ANSI B16.5, SORF
IS1363
MS ERW - medium duty
Butterfly
Diaphragm
Provided
2 coats
2 coats of Red oxide primer - Total 110
DFT
2 coats of Enamel / Epoxy - Total 110
DFT
Description
Multigrade Filter
Total suspended solids
Turbidity
Multigrade Filter
Total suspended solids
Turbidity
Description
MGF/DMF
Diameter
HOS
Free board
Service Flow Rate
Service Hours
Material of Construction
Shell Thickness
Dish end thickness
Velocity
Media Used
Media depth
Inlet Distribution system / MOC
Under bed Collection system / MOC
Flow direction during operation
Flow direction during backwash
Back wash duration
Units
Inlet
PPM
NTU
Parameters
Inlet Parameters
PPM
NTU
Units
1
mm
mm
<5
<5
50
50
TREATED WATER
QUALITY
Parameters
m / hr
22 hrs
mm
mm
m3/hr/m2
m
min
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