qxp
26/06/2007
11:29
Page 1
Benefits
Available in a range of stepped and
equal couplings and flange adaptors
from 40mm - 300mm (11/2 - 32)
A wide tolerance of up to 25mm
means extreme versatility of use
Wide tolerances allow for reduced
stock holdings
Quick and efficient installation
without disassembly or any loose
components
Suits all common rigid pipe
materials
Prolonged life of fitting due to the
high quality corrosion protective
coating used
General application
Technical data
Pressures
Water:
Gas:
Working
16 bar
7 bar
Test
24 bar
11 bar
Temperature:
Up to 50C
Flange type :
PN10/16 BS4504
ANSI, BS10, AS2129 & AS4087 (available on request)
Fasteners:
Bolts & Nuts: Mild Steel to BS 4399
Coated to WIS 4-52-03
Washers:
Stainless Steel
Sealing Gaskets:
Water
Gas
Safety
As with all industrial products it is important
to take adequate safety precautions such as
the use of adequate protective clothing like
gloves, overalls, eye protection and safety
footwear during use, maintenance and
installation.
Technical help
For further technical data, product specifications and general information please contact our Customer
Service or Technical Departments at the telephone number shown below.
26/06/2007
11:31
Page 2
UniDap
Universal Flange Adaptors
UniCup
Universal Couplings
and Stepped Couplings
UniCap
Universal End Caps
Corrosion Protection
The WIS 4-52-01 coating offers
excellent impact and abrasion
resistance. This durable coating
removes the need for further on site
protection and gives the fitting an
excellent installed life span.
The captivated bolts are fully coated
and are approved to WIS 4-52-03.
PVC end caps are fitted on the bolt
threads for additional protection during
transit. Other bolt materials are
available on special request.
Technical Help
For further technical data, product
specifications and general information
please contact our Customer Service
or Technical Departments on the
telephone number shown on the back
of this data sheet.
26/06/2007
11:31
Page 3
1a
Retaining fixings
1b
Setting gap
(approx18mm)
Assembly Procedure
1a Slide the fitting over one of the
pipes to be connected
2
Setting gap
(approx18mm)
Retaining fasteners
Setting gap
(approx18mm)
Assembly Procedure
A Slide the fitting over the plain ended
pipe to be connected
B Line up the pipe end with the
flanged pipe and insert a suitable
gasket between the mating flanges
(ensure that a setting gap of approximately 18mm is maintained)
Straight Flange
Adaptor
Flange Gasket
Stepped Flange
Adaptor
Setting gap
(approx18mm)
NB
UPE Universal couplings and flange adaptors are not fully end load restrained, please ensure adequate restraint is
provided. These fittings are not suitable for use on PE pipe.
26/06/2007
11:32
Page 4
Tolerance
Range (mm)
44 - 60
60 - 72
75 - 84
84 - 106
108 - 131
131 - 154
159 - 184
183 - 208
219 - 234
234 - 255
242 - 262
265 - 280
273 - 290
284 - 297
315 - 331
324 - 338
335 - 348
Do not scale
Setting Gap
S
S indicates the optimum setting gap when pipes are laid in line.
Removable centre stops are also available for Universal Couplings
UPE straight couplings are also available with longer body
lengths than the standard lengths shown below
180mm body length (270mm long bolts)
250mm body length (330mm long bolts)
Fitting
Pipe 2
Pipe 1
Pipe 2
Pipe 2
Nominal Bore
Nominal Bore
40mm / 11/2
40mm / 11/2
50mm / 2
50mm / 2
65mm / 21/2
65mm / 21/2
80mm / 3
100mm / 4
125mm / 5
125mm / 5
125mm / 5
125mm / 5
125mm / 5
150mm / 6
150mm / 6
150mm / 6
150mm / 6
175mm / 7
175mm / 7
175mm / 7
175mm / 7
200mm / 8
200mm / 8
200mm / 8
225mm / 9
225mm / 9
225mm / 9
250mm / 10
250mm / 10
250mm / 10
300mm / 12
300mm / 12
300mm / 12
44 - 60
44 - 60
60 - 72
60 - 72
75 - 84
75 - 84
84 - 106
108 - 131
125 - 140
125 - 140
125 - 140
131 - 154
139 - 154
159 - 179
159 - 184
176 - 188
176 - 188
184 - 198
184 - 208
184 - 198
184 - 208
219 - 234
219 - 234
234 - 235
242 - 262
242 - 262
242 - 262
265 - 280
265 - 280
273 - 290
315 - 331
315 - 331
324 - 338
50mm / 2
65mm / 21/2
65mm / 21/2
80mm / 3
80mm / 3
80mm / 3
100mm / 4
125mm / 5
150mm / 6
150mm / 6
150mm / 6
150mm / 6
150mm / 6
150mm / 6
175mm / 7
175mm / 7
175mm / 7
175mm / 7
200mm / 8
200mm / 8
200mm / 8
200mm / 8
225mm / 9
225mm / 9
250mm / 10
250mm / 10
250mm / 10
250mm / 10
250mm / 10
250mm / 10
300mm / 12
300mm / 12
300mm / 12
60 - 72
75 - 84
75 - 84
84 - 106
84 - 106
84 - 106
108 - 131
131 - 154
159 - 179
176 - 188
159 - 184
159 - 184
176 - 188
176 - 188
183 - 208
184 - 198
192 - 208
192 - 208
219 - 234
234 - 255
234 - 255
234 - 255
242 - 262
242 - 262
265 - 280
273 - 290
284 - 279
273 - 290
284 - 297
284 - 297
324 - 338
335 - 348
335 - 348
Special Applications
For duties requiring fittings larger than
DN300 or with higher tolerance ranges
please refer the MultiDiameter range of
wide tolerance fittings.
Sizes available up to DN800
Up to 43mm of working tolerance
Fittings available ex stock
Details relating to the UPE range of
MultiDiameter fittings can be found in
the data sheet TUPE/200.
Wide Tolerance Couplings and Flange
Adaptors.
Please contact the customer service
team on the number shown on the
back of this data sheet or alternatively
visit the Tyco Waterworks web site on
www.tycowaterworks.com.
26/06/2007
11:32
Page 5
Setting
Gap
(S)
Do not scale
50mm / 2
50mm / 2
65mm/21/2
80mm / 3
80mm / 3
100mm / 4
125mm / 5
125mm / 5
125mm / 5
150mm / 6
175mm / 7
200mm / 8
200mm / 8
225mm / 9
250mm /10
250mm/10"
250mm/10"
300mm / 12
300mm / 12
300mm / 12
Flange Size
Tolerance
Range (mm)
50mm/2"
60 - 72
80mm/3"
60 - 72
80mm/3"
75 - 84
80mm/3"
84 - 106
80mm/3"-100mm/4" 84 - 106
100mm/4"
108 - 131
125mm/5"
125 - 140
125mm/5"
139 - 153
150mm/6"
125 - 140
150mm/6"
159 - 184
200mm/8"
184 - 198
219 - 234
200mm/8"
200mm/8"
234 - 255
250mm/10"
242 - 262
250mm/10"
265 - 280
250mm/10"
273 - 290
250mm/10"
242 - 262
300mm/12"
284 - 297
300mm/12"
315 - 331
300mm/12"
335 - 348
Bolts
Length (mm) No.
100
100
100
100
100
100
100
100
100
140
140
140
140
140
140
140
140
140
140
140
2
2
2
4
4
4
4
4
4
4
4
6
6
6
6
6
6
6
6
6
Flange Specification
EN1515-1 (2000)
BS10 (1962)
ASA
PN10, PN16
PN10, PN16
PN10, PN16
PN10, PN16
PN10, PN16
PN10, PN16
PN10, PN16
PN10, PN16
PN10, PN16
PN10, PN16
PN10, PN16
PN10, PN16
PN16
PN10, PN16
PN10, PN16
PN10, PN16
PN10, PN16
PN10, PN16
PN10, PN16
PN10, PN16
A.D.E
A.D.E
A.D.E
A.D.E
A.D.E
A.D.E
A.D.E
A.D.E
A.D.E
A.D.E
D.E
E
D.E
D.E
125
125
125
125
125
125
125
125
125
125
125
125
125
125
Dimensions and
technical data
for alternative
flange drillings
is available on
request.
All UPE UniDap Universal Flange Adaptors have grooved raised flange faces for optimum sealing capability.
26/06/2007
11:33
Page 6
(S)
Setting
Gap
Do not scale
Pipe Tolerance
Bolts
Bolts
Nominal Bore
(mm)
(mm)
(mm)
(mm)
Length
No.
(kg)
80mm / 3
100mm / 4
125mm / 5
150mm / 6
175mm / 7
200mm / 8
225mm / 9
250mm / 10
300mm / 12
88.9 - 98.0
114.3 - 121.9
145.0 - 150.0
168.3 - 177.3
200.0 - 204.7
219.1 - 232.2
255.0 - 259.1
2730. - 286.0
323.9 - 333.8
112
112
132
112
152
152
152
152
152
210
240
285
295
345
355
390
416
466
18
18
18
18
18
18
18
18
18
100
100
100
100
100
130
130
130
130
3
3
3
3
3
5
8
8
10
7.0
5.2
8.4
6.9
16.0
10.5
22.0
23.7
33.1
Notes
For information relating to fittings over 300mm please contact our Customer Service or Technical
Departments at the telephone number shown on the back of this data sheet.
Applications
UPE UniCaps will connect onto the following pipe materials for water and gas supplies:
Ductile Iron
Cast Iron
Steel
GRP
uPVC
Asbestos Cement
ABS
MOPVC
Applications
The UPE UniCap is designed for all potable water and waste water applications up to
a working pressure of 16 bar. For gas distribution applications product is approved for
pressures up to 7 bar (100 lb/sq inch) .
The fitting can be drilled and tapped to allow for a variety of additional functions to be
carried out such as:
Bleeding of air from water systems
Draining systems
Reduction and adaptation to PE pipe via a threaded adaptor
Insertion of pressure gauges
Fitment of pumps to fill or test the network
Gas mains abandonment
NB
UPE UniCap end caps are not fully end load restrained, please ensure adequate
restraint is provided. These fittings are not suitable for use on PE pipe.
Technical help
For further, more detailed technical data, please contact our Customer Service or Technical
Departments at the telephone number shown on the back of this data sheet.
Weight
26/06/2007
11:34
Page 7
Class
AB Only
15mm
0.5
20mm
0.75
25mm
1
32mm
1.25
40mm
1.5
50mm
2
65mm
2.5
80mm
3
90mm
3.5
100m
4
125mm
5
150mm
6
175mm
7
200mm
8
225mm
9
250mm
10
300mm
12
350mm
14
375mm
15
400mm
16
450mm
18
500mm
20
525mm
21
550mm
22
600mm
24
650mm
26
675mm
27
700mm
28
750mm
30
800mm
32
Steel
Class
Non
CD Only Standard
ISO/4200
Ser 1
Ser 2
BS1387
Series 3
21.3
55.9
69.1
2.72
82.3
3.24
95.5
3.76
121.9
4.80
149.4
5.90
177.3
6.98
204.7
8.06
232.2
9.14
259.1
10.20
286.0
11.26
333.8
13.14
386.6
15.22
413.0
16.26
439.0
17.30
492.3
19.38
545.1
21.46
571.5
22.50
597.9
23.54
650.2
25.60
702.6
27.66
728.9
28.70
754.9
29.72
807.2
31.78
859.5
33.84
55.9
2.20
69.1
2.72
82.3
3.24
95.5
3.76
121.9
4.80
149.9
5.90
177.3
6.98
204.7
8.06
232.2
9.14
259.1
10.20
286.0
11.26
345.4
13.6
399.3
15.72
426.2
16.78
453.1
17.84
506.9
19.96
560.3
22.06
587.2
23.12
613.7
24.16
667.0
26.26
720.3
28.36
746.8
29.40
773.2
30.44
826.0
32.52
879.3
34.62
57.0
2.20
82.5
3.25
UPVC
Nominal
Bore
BS3600 &
API 5L
BS3601 & BS1600
(pipe ends (up to and
to BS534) including
36NB)
BS3505
BS3506
ABS
Ductile
Iron
GRP
Metric AC
(turned end)
BS5391
BS4772
DIN28601
DIN28602
DIN28603
BS5480
BS486
21.3
21.4
21.4
21.4
21.4
21.4
26.9
26.8
26.7
26.8
26.8
26.8
33.7
33.6
33.4
33.6
33.6
33.6
26.9
25.0
25.4
33.7
32.0
30.0
42.4
40.0
44.5
42.4
42.3
42.2
42.3
42.3
42.3
48.3
2.25
60.3
57.0
54.0
48.3
48.3
48.3
48.3
48.3
48.3
56.0 DIN
63.5
60.3
60.3
60.3
60.3
60.3
60.3
69.0
76.1
70.0
73.0
76.1
76.1
76.1
75.2
75.2
82.5
88.9
88.9
88.9
88.9
88.9
88.9
66.0 DIN
28605
82.0 DIN
28605
98.0
101.6
101.6
114.3
114.3
114.3
114.3
114.3
114.3
118.0
122.0
35.0
28601
88.9
101.6
101.6
114.3
127.0
108.0
139.7
133.0
141.3
152.4
139.7
139.7
141.3
140.2
140.2
159.0
177.8
165.1
168.3
168.3
168.3
168.3
96.0
144.0 DIN
28601/3
168.3
193.7
193.7
219.1
219.1
244.5
168.3
170.0
219.1
222.0
177.0
177.0
193.7
219.1
219.1
244.5
219.1
222.0
244.5
232.0
232.0
240.0
259.0
259.0
268.0
273.0
273.0
273.1
273.0
273.0
274.0
272.0
286.0
286.0
295.0
323.9
323.9
323.9
323.9
323.9
326.0
324.0
334.0
345.0
356.0
355.6
355.6
355.6
355.6
355.6
378.0
376.0
392.0
405.0
419.0
406.4
406.4
406.4
406.4
406.4
429.0
427.0
448.0
463.0
478.0
457.0
457.0
457.0
457.0
457.0
478.0
498.0
515.0
532.0
508.0
508.0
508.0
508.0
508.0
480.0
(BS only)
532.0
530.0
568.0
586.0
605.0
559.0
559.0
610.0
610.0
635.0
633.0
654.0
672.0
691.0
738.0
718.0
761.0
780.0
801.0
808.0
830.0
852.0
869.0
891.0
915.0
559.0
610.0
660.0
711.0
762.0
813.0
660.0
559.0
610.0
610.0
660.0
711.0
711.1
762.0
762.0
813.0
813.0
842.0
820.0
The above table represents a general guideline relating to some of the pipe types and sizes available. A wall chart is available showing the above information
including sizes up to 2 meters. For a copy and for more detailed information please contact the UPE Customer Service Department on the number shown on the
back of this data sheet.
26/06/2007
11:35
Page 8
The UPE MultiDiameter range of wide tolerance couplings and flange adaptors
can be used for almost any plain-ended rigid pipe material from 32mm to
800mm pipe nominals.
This flexibility combined with each fittings ability to accommodate a wide
variety of pipe sizes makes the UPE MultiDiameter fitting a versatile and
economical product to use.
The Soft Sealing, Resilient Seated Gate Valve is manufactured to BS 5163 and
EN1074 and is one of the lightest valves of its class on the market today. It has
been specifically designed and developed with ease of use and length of
installed service life in mind. Selection of robust, quality materials combined
with engineering experience has enabled the development of a valve that
solves many of the problems encountered when installing, operating and
servicing gate valves.
The UPE Converter Slide Valve is an effective, full bore construction valve
that will allow underpressure drilling operations to be performed on either
water distribution systems under pressures of up to 10 bar or gas distribution
systems under pressures of up to 7 bar.
Optimum space and weight savings have been made in the valves design so
providing a robust valve that is simple to install and use.
The UPE range of flange bolt sets is extensive and can be tailored to suit
customers exact needs.
UPE offer complete flange gasket sets consisting of a gasket and the
appropriate number of fasteners for the size of flange. These flange gasket
sets are supplied bagged and clearly labelled enabling the correct gasket
with the correct size and number of bolts, nuts and washers to be selected
every time a connection is to be made.
Tyco Waterworks
Edison Road
Hams Hall Distribution Park
Coleshill, Birmingham
B46 1AB United Kingdom
Telephone: +44 (0)1675 437 900
Facsimile: +44 (0)1675 437 909
e-mail: wwinfo@tyco-valves.com
web: www.tycowaterworks.com
We reserve the right to change the design and specification without notice.