orL
SFE 10033
soctet#orl%tmeuf
nEngmere
by W,T, Bell,
* Schlumberger
Well Services
MemberSPE.AIME
Copyright 1982,Society of Pelrolm!rn Engineers
This paper was presented al the International Petroleum Exhibition and Technical Symposium of the Society of Petroleum Engineers held in
Bejing. China, 1826 March, 1982.The material is subject 10correction by the author. Permission 10copY is restricted to an abstract of not
more than 300 words, Write SPE,6200 North Central Expressway, Dallas, Tex: .75206 USA.Telex 730989
ABSTRACT
any
well
objective
of
A major
to
attain
maximum
completion
is
production. The perforating equipment and
techniques that are used have a very
determining
the
important bearing on
production that results.
is
to
In general, the ot~ective
perforate in a way that produces minimum
to
at
the
flow
resistance
interface.
reservoir/perforated-system
This can be done by:
the
nature
of
According to the
reservoir, wells may be completed either
nt:turally, with sand-control measures, or
with formation stimulation by acidization
The welland/or hydraulic fracturing.
bore-to-formation pressure relationship at
be
perforating
may
the
time
of
overbalanced, balanced, or underbalanced.
be
retrievable,
Perforating guns may
semi-expendable, or expendable; designed
for operation through tubing or in open
casing; run on wireline or on tubing.
that
the
- choosing
perforators
and techniques
for best flow performance.
The intent of this paper
is
to
describe the nature of the choices to be
made, to discuss some of the factors that
these
choices,
and
where
bear
on
justified, to make recommendations and
draw conclusions as to the appropriate
action.
various
the
This paper describes
combinations of guns and techniques that
are in commorr use, with the ~dvantages and
The four basic
disadvantages of each.
shot
performance
parameters,
i.e.,
density, perforation diameter, penetration
depth, and gun phasing, are ranked in
order of relative importance for natural,
sand-control, and stimulated completions.
makes
Where
justified,
the
author
recommendations and draws conclusions.
NATURAL COMPLETIONS
natural
completion
involves
The
formations that do not require artificial
worthwhile
to
permit
alteration
hydrocarbon production.
This definition
excludes
completions
requiring
thus
fracturing or massive
stimulation
by
acitlization, as well as those requiring
sand-consol idation
gravel-packing
or
Not excluded, however, are
treatment.
with mud
wells that are lightly treated
acid to cope with wellbore damage.
INTRODUCTION
Perforating techniques to get best
well productivity depend on the type of
well completion;
i.e., natural flow, sand
control, or hydraulically fractured.
and
Referencesand illustrations
at end of paper
143
which
introduce
skin,
or
factors
resistance to flow I . These skin factors
can be considered in three categories
.
(Ficj. la):
meaning
flow
- Convergent
(s1)?
caused by the directi~n
losses
changes of reservoir fluid as it
enters the perforations.
?.08 k. hf (Ap)
Q~ = ------ ------- ----ST + p (ln re/rw )
where:
SPE-1OO33
+ s, . + S3
ST is reduced to a
practical
mini~~m value, productivity ratio (Q~/Qr)
value
of unity.
approaches its maxin,um
Importance
Relative
Parameters
of
Geometrical
the
minimizing
In terms of
ST,
importance of the controllable geometrical
f,lctorscan be ranked as follows 3:
1) Shot density.
Figure 2
2) Penetration depth.
zero-degree phasing
3) Gun phasing;
results in 10 to 15 percent loss in
productivity ratio compared with
90, 120, and 180-degree phasing.
4) Perforated hole diameter
tively insignificant).
(rela-
Positive-
%s Reverse-Pressure Perforating
ht = total interval
(overbalanced)
Positive-pressure
perforating in the natural completion can
and/or
damaged
plugged
result
in
Shooting in drilling mud,
perforations 4.
for example, usually results in plugging.
reversed by
when
Then
pressure
is
swabbing, onl;na few perforations become
system.
Swabbing
functional
the
reverses pressure in small, incremental
steps, encouraging the perforations in
better portions of the zone to break down
and begin producing. This in turn reduces
across
the
the differential pressure
remaining ones, leaving them unproductive.
shot
density
Thus, a low
effective
seriously
which
reduces
results,
even
though
the
productivity ratio,
penetration depth may be large.
Qr = flow rate
k. = permeability to oil
= fluid viscosity
skin
clean,
compatible
Perforating
in
fluids is less damaging, although lab and
field results indicate that perforations
positive
pressure
are often
made under
difficult to clean up by swabbing, even
when compatible completion fluid is used.
can,
however,
be
Such
perforations
violent
by
cleaned
effectively
backsurging, as is descri~~d in a later
section.
W.
SPE-1!7033
T.
recovered.
In cases where more gun runs
needed, the procedure is the same
except that successive guns are positioned
and the well drawn down to re-establish
differential
before ham;
pressure
(Balanced-pressure perforating
used,
not
as desirable as
but
is
course,
reverse-pressure shooting.) Of
provisions must be made to handle any
p;oduced fluid at the s>rface.
are
Ap
The threshold level of reverse
fo~~tion type am
varies Wm
requ=cl
characteristics, Particularly PorositY and
~ound
mustbe
permeabili].
Values
higherTypically,
empirically.
permeability zones, 200 to ~~rlpsi (1.38
to 3.45 MPa) is a good range for liquid
producers, and 1000 to 2000 psi (6.9 to
In
producers.
MPa)
for
gas
13.8
low-permeability zones, the values roughly
double; some gas wells in stubborn sands
such
as the
Morrow
of New Mexico have been
completed successfully with differential
pressures as high as 5000 psi (34.5 MPa).
the common
method,
wireline
BELL
are
through-tubing
production
improved
Frequently,
results are reported where wells initially
completed
positive-ptessure
under
through
are
conditions
reperforated
tubinq, using reverse pressure.
and
characteristics
Perforator
~erformance features vary with gun type 5.
The steel refi~.~~e ~uns, most commonly
used, offer pressure~temperature ratings
to 25,000 psi and 500F (172 MPa and 260
c) wi th some special explosive packages
available which will go to 600F (316 C).
and
reliable,
are
rugged,
They
no
debris-free.
As the guns produce
casing deformation,
they are well suited
for ~se in older wells where casing may be
weak
corrosion.
Generally,
due
to
penetrating capability is from 0.7 to O.R
that of the expendable types. Guns are
usually designed for in-line firing for
clearance control, and are equipped with
positioning devices of the magnetic or
mechanical
types to assure most favorable
casing
wall.
positioning against the
145
consistency of
SPE-1OO33
limitations
A minimum
hydrostatic
pressure must
be maintained on the gun during
excessive
preclude
firing,
to
swelling could
Such
swelling.
result in sticking the gun in the
tubing.
In liquid, from (1to 500
psi (3.5 MPa) is required; in gas,
the figure may range from 500 to
MPa) ,
31.0
4500 psi
(3.5
to
depending on the gas type.
of
the
perforators are
The semi-expendable
generally rated from POOO to 15,000 psi
(5s.1 to 103.4 MPa) and 300 to 350*F (150
As explosive components are
to 177* c).
expossd to the wellbore environment and
gun frames are less sturdy, these guns are
generally considered somewhat less rugged
and reliable than the steel retrievable
charges,
from
the
Debris
models.
fragmented by charge detonation, remains
in the well. It is usually not considered
unless firing is above a
objectionable
packer. Casing deformation is produced 6,
although the modern front-mounted strip or
bar carrier guns produce only about half
guns
as
o~her
expendable
much
as
Penetration as compared with the steel
retrievable types varies from 1.25 to 1.35
times as deep.
Guns usuall
y -eng
%%nO;n
;~~
larg~ameter
cas
general
same
The guns have the
8.
characteristics as those steel retrievable
that
except
guns discussed previously?
they
are
larger,
and
therefore
offer
for a particular
Selection of ~
depe=s
on wellbore conditions
operation
of fluid type, pressure,
temperature,
casing
condition,
and wellhead
pressure.
146
SPE-1OO33
W.
T.
performance;
- Higher gun
penetration and multiphasing.
WpAcTll
Completion
Action
(Positive
The
involves
Technique) .
method
perforating the well conventionally with
positive pressure, using large-diameter
casing guns such as those shown in Fig.
8. To keep formation damage to a minimum,
guns are preferably fired in the presence
of a compatible completion fluid.
Principal features as
the wireline method are:
BELL
with
i.e.,
25
percent
SPECIA~ PRECAUTIONS:
- The tubing should be clean, free of
scale, debris, etc.; otherwise the
sinker
bar will
not
detonate
the
S>ch
a misfire
requires
gun.
the
sinker
bar
and
retrieving
the
tubing
before
out
cleaning
making another firing attempt.
PERFORATING .
FOR SAND CONTROL
are
formations
Unconsolidated
gravel-packing
completed
mostly
plastic
less
com!&ly
by
techniques;
are
The latter
consolidation
methods.
usually
confined
to short
zones and upper
zones of dual completions.
flowline
should
be
- The surface
securely
tied
down,
to
preclude
accidents
caused by whipping
action
at high-pressure
flows.
THE HYBRID
SURGE TECHNIQUE
another
Yet
perforated-system
method
response
to
is
Gravel-pack
adder
skin
factorqti:;ffe;~;o;;~
w
the
perforated
efficiency
of
Gravel occupies
the perforations,
improve
called
147
fl%
system 9.
as shown
slick-bodied
(15?-mm)
The 6-inch
retrievable gun (Fig. 11) fires 12 shots
per foot (39 per meter) at once, phased at
The entry-hole
60
or
90
degrees.
(15 t:ft:;
diameters age 0.6 to 0.8 in.
The rigure shows the gun
mm) .
firing. Lengths up to 40 feet (12 meters)
are practical for wireline operation.
If
greater lengths are desired, these guns
can be run, fired, and retrieved on tubing
to save rig time; a useful option where
rig costs are exceptionally high, such as
offshore. Guns are depth-positioned
and
fired as in the tubing-conveyed technique
in such cases.
are
Large-diameter expendable guns
seldom used for gravel-packing operations,
because of their characteristic casin9
damage and debris.
with%%%%%a#%%%$
YzE~~~l~~::G
guns (Fig. 8). Perforating is usually at
4 shots per foot (13 per meter), phased at
90 or 120 degrees, with hole diameters of
0.4 to 0.5 in. (10 to 13 mm). The e~:~f~
zone is perforated, often including
Positivethe zone.
sections
within
clean
fluid,
shooting
in
pressure
sometimes acid, is common and effective,
since :racturing overrides any damage that
perforations might have suffered.
Importance
of
SPE-1OO33
Geometrical
the
of
preferred
ranking
The
geometrical parameters differs
frog the
order listed
for natural
completions
:
Perforating
at 4 per foot is generally
enough
to provide
desirably
low levels
of
148
SPE-1OO33
W.
T.
of
other
means
Ball sealers or
isolation are sometimes used to assure
vertical fracture extension throughout the
Perforating in this way assures
zone.
after
communication
perforation
good
fracturing with any higher-permeability
channels that might exist within the zone.
completions
Fracturing/acidizing
perforations
which will keep
require
hydraulic horsepower losses to a minimum.
Uni form hole sizes and 90-degree shot
selective-firing
phasing are desirable;
offer
advantages
for
systems
gun
limited-entry frac jobs.
fracturing, fewer
For limited-entry
They are
are
used
.
perforations
the
throughout
distributed
usually
of higher
the
interval(s)
ACKNOWLEDGMENT
The author thanks C. R. Fast for his
assistance in reviewing current perforating techniques for hydraulic fracturing.
by
controlled
diameter
is
Hole
positioning the guns against the wall of
zero
perforating
at
the casing for
clearance with zero-degree phasing. Some
of these devices are designed to provide
enhance
burr-free
perforations
to
ball-sealer operation. Ball sealers are
more commonly used than in single-zone
fracturing, since the objective is usually
to create fractures in more than one zone.
REFERENCES
fracturing operations
Through-tubing
use the retrievable steel guns shown in
fired
Fig.
!5, but assembled to
be
or
Expendable
selectively.
semi-expendable guns are not usually used
on selective firing operations.
The preferred
follows:
of
ranking
1.
2.
Productivity
of
Hong, K.
C.:
a
in
Completions
Perforated
Pet.
Homogeneous Reservoir, .
Jour.
Tech., Aug., 1975.
3.
The
Bell, W. T. and Bell, R. M.:
Paradox of Gun Power vs. Completion
the
Efficiency ,
Transactions
of
Explosives Conference of the IADC ,
Ju~e 9-11, 1981.
4.
C.:
and Worzel, H.
Allen, T. 0.
Productivity Methods of Evaluating
and
Drilling
Gun
Perforating,
Production Practice API, 1956, m
112-125.
5.
6.
and Shore, J.
B.:
Bell, W.
T.
Preliminary Studies of Casing Damage
and
* Drilling
from Gun Perforatorsw
Production Practice, 1964, pp. 7-lT
Geometrical
here
is
equal .
TWO
basic methods are used:
through-tubing perforating by wireline,
and tubing-conveyed perforating. A third
hybrid method perforates under positive
pressure in the presence of a compatible
completion fluid, but uses a sheared-disk
hacksurge
to
technique
clean
the
The
advantages
and
perforations.
drawbacks of each method arc discussed.
particularly
at
90
Multiphasing,
minimize
desirable
to
degrees,
is
perforations
breakdown pressure, since
will be more likely to align with the
preferred azimuth of formation fracture.
This means that perforation communication
with the fracture will be less tortuous
than, for example, when shots are fired at
right angles to the plane of a vertical
fracture.
Relative
Importance
Parameters
BELL
as
(consistency
1) Perforation diameter
as
well
as size)l along with
specific numbers of shots.
2) Phasing.
3) Depth of penetration.
CONCLUSIONS
Natural com letions
w en per orating
done under
are is
ls
ore
productive +---f-being
other
factors
reverse
pressure,
149
R.:
Garcia, D. J. and Paslay, P.
t~prediction of Gun-Cable Behavior When
High
Under
Perforating Gas Zones
Reverse Pressures , Transactions of
the Explosives Conference of the IA~C,
June 9-11, 1981.
R.
A
A*
Cone,
E.
for &ercoming
Technique
l?amage, SPE 7009.
9.
SPE-1OO33
Completion
Formation
and Rasmussen,
J.
10. Lagrone, K.
W.
in Completion
A New Development
w.:
Limited
Entry
Methods
-The
Pet. Tech., July,
Technique, Jour.
1963, pp. 695-702.
11. Webster, K. R., Goins, W.
C., Jr.,
A Continuous
and Berry, S.
C.:
Technique,
Fracturing
Multi-Staqe
Pit.
Tech. , .Tune, 1965, pp.
Jour.
.
619-625.
A)GEOMETRICAL
B)PHYSICAL/
>ENVIRONMENTAL
rw
CRUSHEDZONE
K.
-[ P
NE
Fig. 1-
150
- . ----
-.
-.,
1,2
-..----7 ...
i-
1-
.-
--
/J--
10
..
_.
-/
I
0;
L___~- --7
,/~ J.,-?--t- !
~=-+-
,>..<
---{
/
/ t
/
,
---j
-------
?,.
T.
.
!
&lN PHASING: 9
--(:----- . i-------
Kc
- 0.2
* ...-..... ... .
..
-- i
I
AFTER KLOTZ ET.AL
1
-1
ol-
PERFORATION
Fig. 2- Composite
10
12
14
16
PENETRATION
18
INCHES
ratio.
0.8
0.7 -
THRESHOLD PRESSURE
FOR OPTIMUM CLEANUP
O-G .
u
z
w
G
~ 0.4 -
>0,5
L
IAf
>0.3
~
I.L
w (),2 -a
0
v
10
0.1
25
1
2fJtJ
100
50
DIFFERENTIAL
PRESSURE,AP
Fig. 3- Differential
(AP19RP-43
SYSTEM)
POSITIVE
PRESSURE
REVERSE
METHOD
PRESSURE METHOD
k
a
a
(. -rl
/
STEEL
$.-
\LUkNU
I
--
RETRIEVABLE
! 5J16 - ~ 9f16
2
FULLY
EXPENDABLE
~316111/16
2118
SEMIEXPE-ND BLE
WIRE CARRIER & STRIP
13f8-1 flf1621}8
7 DIAMETER
0,1
2
,,,...> , ~ i
.0.33
8.0
guns controls
clearance
assuring
PACKER
ACTIVATED
VENT
ASSEMBLY
MECHANICAL
FIRING SYSTEM
D.
-
Fig. 7-Tubing
COMPLETION
DEBRIS
/
-.
BACKSURGE
~
AT FULL WELL
., PRESSURE =
ENT. HOLE
PENE.
consistent
MECHANICAL
TUBING
RELEASE
...--.
. ..
-V(
h!
CERAMIC
---4
-1
ALUMIPJUM
RETRIEVABLE
HOLLOW CARRIER
31/8
T050.
DIA.
~SEMIEXPENDABLE
WIRE CARRIER & STRIP
3 I/e TO 4 O. DIA.
EXPENDABLE
31/8
TO
O. DIA,
:,:
owressure 4 II
Y..
.!4$$.- .
In Tubing~~
Z;yy
<4 >;...,
<J.<;
;.,.,;..:,
.;(.,,/. ,
(.8.,..:,;
.*
Diameter
1s4
Casing
Gun
. ..
-----/
TIJ~NEL-2 LONG
cASING
CEMENT
TUNNEL
PRESSURE
DIAMETER
o.4.
o.7.
.
---
__-14.79
4.84
DROP
Psi
Psl
CROSS SECTIONALVIEW
OF PERFORATIONS
155
CCL>
CONTROLLER
ASSEMBLY>
<GUN
NO. 2
SWITCHING
SYSTEM
GUN NO, 2
<
INTERMEDIATE
ADAPTER
< GUN NO. 1
GUN NO. 1
<
(A)
(B)
Fig.
12-
(c)