Department of Mathematics, Faculty of Civil Engineering, Czech Technical University in Prague, Thkurova 7, 166 29 Prague 6, Czech Republic
Department of Concrete and Masonry Structures, Faculty of Civil Engineering, Czech Technical University in Prague, Thkurova 7, 166 29 Prague 6, Czech Republic
a r t i c l e
i n f o
Article history:
Received 7 February 2014
Received in revised form 7 January 2015
Accepted 8 January 2015
Available online 12 February 2015
Keywords:
Concrete
High temperature
Spalling
Hygro-thermo-mechanical analysis
Moving boundary
Thermal stress
Pore pressure
Finite element method
a b s t r a c t
A mathematical model allowing coupled hygro-thermo-mechanical analysis of spalling in concrete walls
at high temperatures by means of the moving boundary problem is presented. A simplied mechanical
approach to account for effects of thermal stresses and pore pressure build-up on spalling is incorporated
into the model. The numerical algorithm based on nite element discretization in space and the semiimplicit method for discretization in time is presented. The validity of the developed model is carefully
examined by a comparison between the experimentally determined data stated in literature and the
results obtained from the numerical simulation.
2015 Elsevier Ltd. All rights reserved.
1. Introduction
Mathematical modelling seems to be an effective and powerful
tool to simulate the heated concrete behaviour (see e.g. [22]).
Several models based on more or less general physical background
have been developed to simulate transport processes in heated
concrete (see [27] and references therein). All developed models
build on a system of conservation of mass and energy, but differ
in the complexity of phase description of state of pore water as
well as chemical reactions and different physical mechanisms of
coupled transport processes in a pore system. A descriptive
phenomenological approach was used to explore hygro-thermal
processes in concrete exposed to temperatures exceeding 100 C
starting with the Bazant & Thonguthai model [5]. Here, the liquid
water and water vapour are treated as a single phase, moisture,
and the evaporable water is assumed to be formed by the capillary
water only. The main advantages for usage of this approach is relative simplicity and small number of parameters that can be
obtained from experiments. However, in such a way it is impossible to consider the effects of phase changes of water and the
applicability of the single-uid-phase models for temperatures
Corresponding author. Tel.: +420 22435 4633; fax: +420 23333 5797.
E-mail address: radek.stefan@fsv.cvut.cz (R. tefan).
http://dx.doi.org/10.1016/j.ijheatmasstransfer.2015.01.050
0017-9310/ 2015 Elsevier Ltd. All rights reserved.
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
111
Nomenclature
Symbol
ac
bc
tot
h
r
cr
tr
gs
gw
gg
/
qs
qg
qa
qv
qv 1
qw
lw
lg
r
rht
rtm
rSB
h
h1
kc
s
c
cw
p
cvp
cap
csp
cpg
Description
convective heat transfer coefcient [W m2 K1]
convective mass transfer coefcient [m s1]
total strain []
free thermal strain []
instantaneous stress-related strain []
creep strain []
transient strain []
volume fraction of the solid microstructure []
volume fraction of liquid phase []
volume fraction of gas phase []
porosity []
density of the solid microstructure [kg m3]
gas phase density [kg m3]
dry air phase density [kg m3]
vapour phase density [kg m3]
ambient vapour phase density [kg m3]
liquid phase density [kg m3]
liquid water dynamic viscosity [Pa s]
gas dynamic viscosity [Pa s]
stress [Pa]
stress caused by hygro-thermal processes [Pa]
stress caused by thermo-mechanical processes [Pa]
StefanBoltzmann constant [W m2 K1]
absolute temperature [K]
ambient absolute temperature [K]
effective thermal conductivity of moist concrete
[W m1 K1]
characteristic time of mass loss governing the asymptotic evolution of the dehydration process [s]
mass of cement per m3 of concrete [kg m3]
specic heat at constant pressure of liquid water
[J kg1 K1]
specic heat at constant pressure of water vapour
[J kg1 K1]
specic heat at constant pressure of dry air [J kg1 K1]
e
fc
ft
F
he
hd
Hw
Hv
Hs
Jw
Jv
JM
K
K rw
K rg
md
vg
vw
va
vv
md;eq
me
Mw
Ma
P
Pc
Pv
Pa
Pg
Pw
Ps
qc
R
RH
Sw
SB
Sssp
112
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
in literature by means of three examples. First two examples, performed by Kalifa et al. [36] and, more recently, [44], examine the
comparison of the measurements of pore pressure and temperature distributions with the predicted numerical simulations based
on the present model under specic conditions excluding spalling
phenomena. Finally, we apply the present model to investigate the
surface spalling of high strength concrete prismatic specimen
under unidirectional heating by the ISO 834 re curve and compare
the numerical results with experimental observations reported by
Mindeguia [44] and Mindeguia et al. [45,46]. The summary of the
outcomes achieved in this paper as well as the general conclusions
and recommendations for future research appear in Section 10.
2. Basic conservation equations
qcp
@h
@q
@h @me
@md
c qcp v
he
hd ;
@t
@x
@x
@t
@t
g
s
qcp cw
p qw gw cp qg gg c p qs gs ;
g
qcp v cw
p qw gw v w c p qg gg v g
and cpg qg cvp qv cap qa . Governing Eqs. (1) and (2) are carefully
derived in Appendix A and the meanings of all symbols are
explained in a well arranged way in Nomenclature. It should be
underlined that material coefcients of concrete and uids that
appear in governing Eqs. (1) and (2) depend in non-linear manner
upon the primary unknowns temperature and pore pressure,
which completely describe the state of concrete under thermal
loading.
3. Constitutive relationships
@m
@
@
g q gv qv
g q v w gv qv v v d ;
@t w w
@x w w
@t
where
KK rw @P w
;
lw @x
KK @P
gv qv v v qv rg ;
lg @x
gw qw v w qw
Pw P Pc ;
5
6
Pc qw
hR
P
;
ln
Mw
Ps
4042; 9
:
Ps h exp 23; 5771
h 37; 58
qv
PMw
hR
9
1
1
1
qc kc
@h
;
@x
10
@gv qv @ gv qv v v
@me
@t
@t
@x
11
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
@md
1
md md;eq h;
@t
s
12
3
where md;eq [kg m ] is the mass of water released at the equilibrium according to temperature h and s [s] is the characteristic time
of mass loss governing the asymptotic evolution of the dehydration
process.
4. Boundary conditions
To describe coupled transport processes through the surfaces of
the wall, one should prescribe the appropriate boundary conditions across the boundary. Homogeneous Neumann conditions
@h
0;
@x
qw gw v w qv gv v v 0
he qv gv v v kc
13
14
@h
nx ac h h1 erSB h4 h41 ;
he qv gv v v kc
@x
15
qw gw v w qv gv v v nx bc qv qv 1
16
(nx 1) are of importance on the exposed side of the wall, where
the terms on the right hand side of (15) represent the heat energy
dissipated by convection and radiation to the surrounding medium
and the term on the ride hand side of (16) represents a water
vapour dissipated into the surrounding medium.
5. Moving boundary for spalling simulation in concrete walls
5.1. Spalling criterion
Let us assume a concrete wall of a thickness exposed to re on
boundary x . The spalling at position x 2 0; and time t occurs
if (cf. [48, p. 613]; [51, Section 2.3])
17
113
rht P; h P/h;
18
where P is the pore pressure due to water vapour and / is the temperature dependent concrete porosity.
5.3. Thermo-mechanical stress
The thermo-mechanical stress in a heated concrete wall
generally depends on the external mechanical load applied on
the wall, on its geometry (wall thickness, load eccentricity),
material properties (both hygro-thermal and mechanical), and
boundary conditions (heating, mechanical restraint).
In our approach, we follow a conservative assumption, also
adopted by e.g. [48,58], in which the wall is supposed to be fully
mechanically restrained in the plane perpendicular to the wall
thickness. On the other hand, the stresses resulting from the
external mechanical load as well as the self-weight of the wall
are not accounted for since their effect on the potential spalling
may be considered to be negligible when compared with the effect
of mechanical restraint (cf. [48,58]).
In order to assess the thermal stress arising from the mechanical restraint, we have to focus on the stressstrain conditions in the
heated wall. It is widely accepted that the total strain in concrete
subjected to high temperatures may be decomposed into several
parts which differ in their physical meaning. Hence, we can write
[2, Eq. (1)]; [3, Eq. (4.2)]; [41, Eq. (1)]
19
where tot is the total strain, h is the free thermal strain, r is the
instantaneous stress-related strain (which can be divided into the
elastic part and the plastic part, e and p , respectively (see e.g.
[8])), cr is the creep strain, tr is the transient strain, r is the stress,
and t is the time.
As stated in e.g. [28], the creep strain, cr , is usually neglected.
Moreover, the stress-dependent strains can be assumed together
(with or without r or cr ) as the mechanical strain (see [28]) or
as the so called load induced thermal strain LITS (see e.g.
[2,39,56,58]).
Here, we adopt a constitutive law proposed by Eurocode 2 [17],
in which the stress is expressed in terms of the total mechanical
strain, m , that includes the transient strain implicitly, while the
creep strain is omitted [2,9,28], and hence, we can write
tot h h m r; h:
20
m h h:
21
r Lm ; h:
22
In our case (see Eq. (21)), the stress can be expressed directly as
a function of temperature (the formulas provided by Eurocode 2
[17] for h h and Lm ; h are stated in Section 8). It should be
noted that the stress in concrete determined by (22) belongs to
the uniaxial conditions. For the plane stress conditions, we get
rtm h
1
1 mh
rh;
23
where m is the Poissons ratio (see Section 8), and r is the uniaxial
stress given by (22) (with m determined by (21)).
114
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
r1 rx rht P; h;
24
r2 r3 ry rz rtm h:
25
p 2
q
1:5
fc
2
f c f t eF
f c f t eF 1
!
q
n
p r#; eF p
;
6f c
3f c
26
r#; eF
1
n p rht 2rtm ;
3
r
2
q
rht rtm 2 ;
3
rht rtm
cos3# q :
rht rtm 2
28
29
30
Since rtm 6 0 < rht , and 0:5 < eF 6 1:0, it is obvious that # 0,
and r 1=eF . Substituting this in (26) and assuming the strengths
of concrete as temperature dependent, we get the resulting failure
function used in our model (cf. [48, p. 613])
F
f c h
2
rht P; h rtm h
f c h2 f t h2
f c h2 f t h
rht P; h
2eF 1
rtm h ;
eF 1
31
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
maxF 1 ;
dt
c
0 0 ;
32
@P
@h
@md
@
@P
@h
MhP
M hh
hd
K hh
K hP
@t
@t
@x
@x
@x
@t
@P
@h @h
C hP
C hh
;
@x
@x @x
115
39
where
@ gv qv
;
@P
@ gv qv
;
Mhh qcp he
@h
KK rg
K hP he qv
;
MhP he
40
41
42
lg
K hh kc ;
C hP cw
p qw
43
KK rw
lw
C hh cw
p qw
1
@Pc
@P
@he
KK rg
cvp
qv cap qa
;
@h
lg
KK rw @P c
:
lw @h
44
45
@m
@
@t
@x
"
qw
KK rw
lw
qv
KK rg
lg
#
@P
KK rw @Pc
@md
qw
:
@x
lw @x
@t
33
@m @md
@
@P
@h
;
K mh
K mP
@t
@x
@x
@x
@t
34
where
K mP qw
KK rw
lw
K mh qw
1
@Pc
@P
qv
KK rg
lg
KK rw @Pc
:
lw @h
35
@m @md
@
@P
@h
;
K mP
K mh
@t
@x
@x
@x
@t
46
MhP
@P
@h
@md
@
@P
@h
K hP
M hh
hd
K hh
@t
@t
@x
@x
@x
@t
@P
@h @h
C hP
C hh
;
@x
@x @x
47
36
m gw qw gv qv ;
48
@ gv qv
@h
@md
he
hd
@t
@t
@t
@ gv qv v v
@
@h
he
kc
@x
@x
@x
@h
w
g
cp qw gw v w cp qg gg v g
:
@x
50
37
49
maxF 1 ;
dt
c
qcp
@he
@ gv qv v v
@ he gv qv v v
he
gv qv v v
@x
@x
@x
!
@
KK rg @P
KK rg @he @P @h
qv
he q v
:
@x
lg @x
lg @h @x @x
@md
1
md md;eq h;
@t
s
@P
@h
nx bc qv qv 1 ;
K mP
K mh
@x
@x
@P
@h
nx ac h h1 erSB h4 h41
K hh
K hP
@x
@x
51
52
38
P P0 ;
53
h h0 ;
54
0 ;
55
md 0:
56
116
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
mn1 mn
@
@P n1
@hn1
K nmP
K nmh
@x
Dt
@x
@x
mn1 mnd
;
d
Dt
Dt
mnd
58
59
mnd
1
mnd md;eq hn ;
Dt
s
n1 n
n1
maxF n1 1 ;
Dt
c
!
n1
n1
n @P
n @h
nx K mP
K mh
@x
@x
x0; xn1
n1
n1
n1
bc qv P ; h qv P1 ; hn1
1 ;
60
61
63
1 n n1
M x
xn Kn xn1 f n1 xn1 0;
Dt
where x
n1
n1
n1
;h
;P
n1
n1
n1
n1
, m
64
n1
x Nxm
n1
, h
Mnmm
6
Mn 4 0
0
Mnhh
0
7
MnhP 5;
0
0 Knmh
6
Kn 4 0
0
Knhh
0
KnmP
7
KnhP 5
0
65
n1
f n1
m x
B
C
f n1 xn1 @ f n1
xn1 A:
h
n1
f n1
P x
qcp he
68
69
Knmh
n1
@
Nx
@x
n1
T
KK rw @P c @
qw
Nx dx;
lw @h @x
70
!
#
T "
@
KK
@P
KK
@
Nx
qw rw 1 c qv rg
Nx dx;
@x
lw
@P
lg @x
T
@
kc Nx dx;
@x
0
#
T "
Z n1
@
KK rg @
Nx
he qv
Nx dx:
@x
lg @x
0
Knhh
KnhP
n1
@
Nx
@x
72
73
m x
n1
mn1
mnd
d
NxT dx
D
t
0
h
ixn1
n1
;
bc qv Pn1 ; hn1 qv Pn1
NxT
1 ; h1
74
Z
n1
0
n1
mnd
n md
hd
NxT dx
@P n
@hn @hn
C nhh
NxT dx
@x
@x @x
0
h
ixn1
4
T
n1 4
hn1
;
ac hn1 hn1
Nx
1 erSB h
1
n1
Dt
C nhP
x0
75
n1
n1
f n1
mn1 gn1
; P n1 qw hn1
P x
w h
n1
n1
qv hn1 ; P n1 :
gn1
v h ; P
76
algorithm
n1
Nxh
and P x NxP , stores the unknown nodal values
of moisture, temperature and pore pressure at time tn1 , respectively. The constant matrices in (64) exhibit a block structure
NxT
f n1
xn1
h
n1
gn1
gw hn1 ; P n1 and gn1
; Pn1 . Further,
w
v gv h
T
n1
62
!
nx
x0; xn1
4
4
n1
n1
ac h
h1 erSB hn1 hn1
;
1
x0
@Pn1
@hn1
K nhP
K nhh
@x
@x
where
67
71
n1
n1
n1
mn1 gn1
gn1
;
w qw h
v qv h ; P
mn1
d
NxT Nx dx;
@ gv qv
Nx dx;
@h
0
Z n1
@ gv qv
NxT he
Nx dx;
@P
0
KnmP
Pn1 Pn
hn1 hn
@
@Pn1
@hn1
K nhP
M nhh
K nhh
@x
Dt
Dt
@x
@x
n
n
@P
@h @hn
C nhh
C nhP
@x
@x @x
n1
nm
hd d
MnhP
n1
57
!
M nhP
Mnmm
Mnhh
66
n1
update P n1
1 ; h1
n
n
update M ; K ; f n1
solve (64) by Newtons iteration procedure to get xn1
end n
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
117
h h
h h
Table 3.1,Table 6.1N] in the form of tabulated data that are illustrated in Figs. 6 and 7.
The constitutive law of concrete in tension need not be dened
in our approach. It is sufcient to describe the tensile strength,
f t Pa, that can be assumed as [15, Eq. (34)]
8
1
for h 6 373:15 K;
>
>
>
< 873:15 h=500
for 373:15K < h 6 823:15 K;
f t h f t;ref
>
1473:15
h=6500
for 823:15K < h 6 1473:15 K;
>
>
:
0
for h > 1473:15 K;
80
1:2 104 6 106 h 1:4 1011 h3 for h 6 1078:15K;
12 103
for h > 1078:15K:
78
rm ; h
8
>
>
<
>
>
:
c1 h
3mf c h 3 for
cu1 h < m 6 0;
2 mh
c1
79
for
m 6 cu1 h;
Fig. 6. Reduction of the compressive strength of NSC and HSC given by Eurocode 2
[17].
118
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
f c;ref
MPa:
f t;ref 2:12 ln 1
10
3f c h
:
2c1 h
82
The Poissons ratio of concrete, m , is usually taken as temperature independent (see e.g. [1, p. 46]) since the data about its
temperature dependency are ambiguous [49, Section 2.2.1.2]. Here,
we follow the assumption (which leads to conservative results)
that the Poissons ratio increases with increasing temperature.
Based on the data experimentally determined by Mindeguia
[44, pp. 132133] for high strength concrete (f c;ref 60 MPa), we
assume that
8
for h 6 293:15 K;
>
< 0:2
mh 0:2 0:5h 293:15=580 for 293:15K < h 6 873:15 K;
>
:
0:7
for h > 873:15 K:
with
kd h kd;ref 1 Ak h href ;
86
dry concrete (at the reference temperature, href K), and Ak K1 is
an experimentally determined coefcient.
For the intrinsic permeability of concrete, K m2 , we adopt the
Bary function recommended by Davie et al. [14, Eq. (13)]
84
where /ref is the reference porosity (at the reference temperature, href K), and A/ K1 is a concrete-type-depend constant (see
[21, pp. 4647]).
The thermal conductivity of concrete, kc W m1 K1 , is given by
Gawin et al. [21, Eqs. (46) and (47)]
Fig. 8. Comparison of failure function (26) used in our model with the experimental
data measured by He and Song [29, Table 2].
87
where K ref m2 is the reference permeability at the room temperature, and D is the multiplicative damage parameter that can be
dened as [13, Eq. (70)]; [24, Eq. (54)]
DP; h Dm P; h Dh h Dm P; hDh h;
88
Dm P; h FP; h
89
83
/h /ref A/ h href ;
85
81
Ec h
4 /h qw h Sw P; h
;
kc P; h kd h 1
1 /hqs
Dh h 1
1
Dh;Ec Dh;fc Dh;ft
3
!
1 Ec h f c h f t h
:
1
3 Ec;ref
f c;ref
f t;ref
90
Fig. 9. Thermal damage assumed in our model (Dh ) and its comparison with [13, Eq.
(30)], Dh;a , and [24, Eq. (52)], Dh;b .
119
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
91
gw;0:96 h qwch
gw;1:00 h /h
1=mh
/href qw href
0:96
;
c
104
and
1Sw P;h wh
K rw P; h 10
wh
10
1 Sw P; h;
92
with
93
Pa
P Pa
0:608
94
dgw;0:96 h
dh
g0w;0:96 h
and g0w;1:00 h
dgw;1:00 h
:
dh
105
Sw P; h
gw P; h
/h
106
7:5 378:15
h 378:15
Hh 378:15
meq
1 exp
100
200
2
h 673:15
Hh 673:15
m378:15 1 exp
100 eq
10
1:5 378:15
h 813:15
Hh 813:15;
m
1 exp
100 eq
5
md;eq h
with
95
and
96
107
where
lw h 0:6612h 2291:532 :
97
if h 6 hcr :
8
1=mh
/href qw href P
c
>
>
>
c
P
q
h
h
s
> w
<
gw P; h P3 n h P 0:96 i
>
i
i0
P
h
s
>
>
>
:
/h
for
P
P s h
6 0:96;
P
P s h
P 1:00;
m378:15
eq
where
kg m is the equilibrium mass at 378:15 K and H is
the Heaviside function.
In [11, p. 146], the following values of material parameters that
belong to Eqs. (12) and (107) are stated: s 10800 s;m378:15
eq
210 kg m3 , which are also adopted in our simulations, since
these parameters are usually not measured within the re tests.
The density of solid skeleton, qs kg m3 , is, together with the
concrete porosity end the mass of water released into the pores
by dehydration, governed by the solid mass conservation
Eq. (A.8) (cf. [21, pp. 4748]). In our approach, the density of solid
skeleton is assumed to be a constant value. As obvious from
numerical experiments, this simplication has negligible effect
on the obtained results.
The density of liquid water, qw kg m3 , can be expressed by the
experimentally determined formula, originally proposed by Furbish [20, Eq. (4.79)] and simplied by Gawin et al. [23, Eq. (35)]
(neglecting the water pressure dependence of qw ), of the form
if h > hcr :
qw h
gw 0;
3
5
X
ai h 273:15i 1 107
i0
98
with
5
X
bi h 273:15i
for h
i0
mh 1:04
h 263:152
22:34href 263:152 h 263:152
99
7
3
n0 h gw;0:96 h;
100
n1 h g0w;0:96 h;
101
2g0w;0:96 h g0w;1:00 h
;
n2 h
2
0:04
0:04
0
0
2gw;0:96 h gw;1:00 h gw;0:96 h gw;1:00 h
;
n3 h
0:043
0:042
3gw;1:00 h gw;0:96 h
where
108
6 hcr ;
102
9
(
he h
for h 6 hcr ;
103
109
hd 2400 103 J kg :
The specic heat capacity of dry air, cap J kg
Davie et al. [12, Eq. (AI.28)]
110
1
K1 , is determined by
120
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
cap h a h3 b h2 c h d;
111
cw
p h 2:4768 h 3368:2
ah
513:15
b
1
K1 , is given
for h 6 hcr ;
112
csp h 900 80
1
K1 , can be
2
h 273:15
h 273:15
4
:
120
120
113
1
For the specic heat capacity of water vapour, cvp J kg K1 , the
following equation is proposed by Davie et al. [12, Eq. (AI.31)]
(
cvp h
7:1399 h 443
45821:01
b
ah
513:15
for h 6 hcr ;
for h > hcr ;
114
It should be noted that the usage of the model can provide only
an approximate picture of the experiments described above. The
inaccuracies may arise mainly from the fact that:
within the mechanical part of the model, a simplied constitutive law of concrete given by Eurocode 2 [17] is utilised. In this
model, the transient strain is included implicitly and the creep
strain is neglected (see Section 5.3);
in the simulation, the specimen is assumed to be fully mechanically restrained in the plane perpendicular to its heated surface. This assumption is however disputable in this cases. It is
not obvious, whether the ceramic blocks placed on the lateral
sides of the small specimens within the PTM tests (see
Fig. 10) or the unheated parts of the large specimens within
the spalling test (see [44, Fig. 170]) provide a sufcient level
of restraint as assumed in the model (probably not);
the model is not able to capture the size effect inuencing the
spalling behaviour of concrete specimens i.e. that for small
specimens, the spalling is less likely to occur in comparison
with large specimens, as observed by recent experimental
works [32,45].
Fig. 10. Scheme of the test set-up (according to 36, Fig. 2]).
121
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
q qw gw qg gg qs gs
qw / Sw qv qa /1 Sw qs 1 /;
115
9.1.2. Modelling
In this section, the material properties of concrete, the initial
and boundary conditions as well as the discretization employed
for the numerical modelling are discussed. The thermal and hygral
properties of concrete are assumed according to the relationships
given in Section 8, with the parameters determined from the data
measured by Kalifa et al. [37]. All the parameters are summarised
in Table 1.
The concrete of the test specimens (named as M100 concrete in
[36,37]) is assumed to be a high strength concrete, class 2 (see [17,
Section 6.1] and Section 8), with calcareous aggregates, which can
be denoted as HSC2-C. This classication determines the free
thermal strain of concrete and the temperature dependent reduc-
Table 1
Material properties and parameters used in our simulation of the PTM test 1.
Parameter
Value
Unit
Reference
Type of concrete
HSC2-C
f c;ref
91.8
MPa
[17];
[37]
[37, Table 1]
f t;ref
c
href
/ref
A/
4.9
MPa
414.8
293.15
0.0897
kg m3
K
qs
2:4457 105
2660
K1
kg m3
[37, Table 1]
Determined from
[37, Table 2],
see Fig. 11
href
kd;ref
293.15
1.9759
Ak
6:4215 104
K ref
1:3 1020
K1
m2
W m1 K1
Fig. 11. Porosity of concrete measured by Kalifa et al. [37] (points) and assumed in
our model (line).
Determined from
[37, Table 4],
see Fig. 13
Determined from
[37, Table 7],
see Fig. 14
Fig. 12. Degree of saturation with liquid water assumed in our model.
122
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
Table 2
Boundary conditions parameters for simulation of PTM test 1.
Variable
P1
h1
ac
erSB
bc
Fig. 13. Apparent density of concrete measured by Kalifa et al. [37] at a dry state
(points) and assumed in our model (lines).
Value
Unit
Unexposed side
Exposed side
P0
h0
4
P0
h1 t, see (116)
20
W m2 K1
W m2 K4
m s1
Pa
K
(
h1 t
293:15 t 410
for t 6 300 s;
300
35
for t > 300 s;
703:15 t 300 21300
116
Fig. 14. Thermal conductivity of concrete measured by Kalifa et al. [37] at a dry
state (points) and assumed in our model (lines).
Fig. 16. Air temperature on the heated side of the specimen used for the simulation
of the PTM test 1.
9.1.3. Discussion
The resulting pore pressure, temperature and mass loss
evolutions determined by our simulation are compared with the
experimentally measured data in Figs. 1719 (note that the distances in millimeters stated in the gures are, in accordance with
[36], measured from the heated surface).
The pore pressure evolution in the depth of 30 mm from the
heated surface is not displayed in Fig. 17 since it was not correctly
measured by Kalifa et al. [36], probably due to the damage of the
gauge (see [36, p. 1923]). On the other hand, the pore pressure
evolution in the depths of (10, 20, and 50) mm can be veried more
precisely because the investigated PTM test was duplicated and the
data from the both measurements are stated in [36, Fig. 6], see
Figs. 2022.
From Figs. 1722, it is obvious that in this case, despite of the
simplications mentioned in the introductory part of this section,
the present model predicts the hygro-thermal behaviour of the
heated concrete specimen on the sufcient level of accuracy. It
should be however mentioned that some of the potential inaccuracies arising from the simplications embedded in the model are
probably eliminated by the appropriate setting of the reference
permeability of undamaged concrete at the room temperature
(tted by a trial-and-error method).
The spalling behaviour is also simulated correctly since, as mentioned above, during the test, no spalling was observed by Kalifa
et al. [36], which is in accordance with our simulation, see
Fig. 23 the maximal value of failure function (31) achieved within
the specimen during the test period does not exceeds the value of
1. The evolution of the maximal values of the damage parameter
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
123
Fig. 17. Pore pressure evolution measured by Kalifa et al. [36, Fig. 4] (dashed lines) and determined by the present model (solid lines).
Fig. 18. Temperature evolution measured by Kalifa et al. [36, Fig. 4] (dashed lines) and determined by the present model (solid lines).
specimen, which is constant in this case) for the Kalifas PTM test
1 [36] are shown in Figs. 25 and 26.
9.2. Simulation of the PTM test 2
Fig. 19. Mass loss measured by Kalifa et al. [36, Fig. 7] (dashed line) and determined
by the present model (solid line).
and its components within the specimen during the test period
determined by our model is shown in Fig. 24.
For illustration, the spatial and time distributions of the primary
unknowns of the present model (except the thickness of the
124
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
Fig. 20. Pore pressure development measured by Kalifa et al. [36, Fig. 6] and
determined by the present model at the depth of 10 mm from the heated surface.
Fig. 22. Pore pressure development measured by Kalifa et al. [36, Fig. 6] and
determined by the present model at the depth of 50 mm from the heated surface.
9.2.2. Modelling
The thermal and hygral properties of concrete are assumed
according to the relationships given in Section 8, with the parameters determined from the data measured by Mindeguia [44]. All
the parameters are summarised in Table 3.
The concrete of the test specimens (denoted as C60 concrete in
[44]) is assumed to be a high strength concrete, class 1 (see [17,
Section 6.1] and Section 8), with calcareous aggregates, which
can be denoted as HSC1-C. This classication determines the free
thermal strain of concrete and the temperature dependent reduction of its compressive strength according to [17], as described in
Section 8.
The reference compressive and tensile strengths of concrete at
the room temperature are taken from Mindeguia [44, Table 24].
(
h1 t
293:15 t 380
300
for t 6 300 s;
50
673:15 t 300 17;700
for t > 300 s;
117
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
125
pressure prediction and its comparison with the test data is shown
in Fig. 33.
From Figs. 3133, it is obvious that also in this case, the present
model provides an accurate prediction of the hygro-thermal
behaviour of the heated concrete specimen. Similarly as in the previous case, the potential inaccuracies arising from the simplications of the model (see the introductory part of this section) are
probably excluded by the appropriate setting of the reference
126
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
Table 3
Material properties and parameters used in our simulation of the PTM test 2.
Parameter
Value
Unit
Reference
Type of concrete
HSC1-C
f c;ref
61:0
MPa
[17];
[44]
[44, Table 24]
f t;ref
c
href
/ref
A/
3:76
MPa
550
293:15
0:1027
kg m3
K
qs
1:0624 104
2660
K1
kg m3
href
kd;ref
293.15
2.0153
Ak
9:8533 104
K ref
4:0 1020
K1
m2
W m1 K1
Fig. 28. Apparent density of concrete measured by Mindeguia [44] (points) and
assumed in our model (lines).
Fig. 29. Thermal conductivity of concrete measured by Mindeguia [44] (points) and
assumed in our model (lines).
Fig. 27. Porosity of concrete measured by Mindeguia [44] (points) and assumed in
our model (line).
Fig. 30. Air temperature on the heated side of the specimen used for the simulation
of the PTM test 2.
Table 4
Boundary conditions parameters for simulation of PTM test 2.
Variable
P1
h1
ac
er
bc
Value
Unit
Unexposed side
Exposed side
P0
h0
4
P0
h1 t, see (117)
20
8
0:7 5:67 10
0:009
0:7 5:67 10
0:019
8
Pa
K
W m2 K1
W m2 K4
m s1
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
127
Fig. 31. Pore pressure evolution measured by Mindeguia [44, Fig. 154c] (dashed lines, dotted lines) and determined by the present model (solid lines).
Fig. 32. Temperature evolution measured by Mindeguia [44, Fig. 157c] (dashed lines) and determined by the present model (solid lines).
9.3.2. Modelling
The thermal and hygral properties of the B60 concrete as well as
its hygro-thermal behaviour are described in Section 9.2.2.
Scheme of the analysed problem is displayed in Fig. 36. The spatial discretization is performed with the use of linear 1-D elements.
In total, 160 elements are employed 40 elements in the interval
x 2 0; =2, 40 elements for x 2 =2; 3=4 and 80 elements in the
interval x 2 3=4; . For the time discretization as well for the
characteristic time of spalling, three values are assumed:
Dt 1 s; Dt 0:5 s; Dt 0:1 s,
and
c 1 s; c 10 s,
and
c 100 s, respectively, which leads to 9 numerical experiments
discussed in Section 9.3.3.
9.3.3. Discussion
In this case, the spalling of concrete occurred during the test,
which is also correctly simulated by the present model. The reduction of the specimen thickness obtained by the calculations is
shown in Fig. 37.
The spatial and time distributions of the primary unknowns of
the present model are shown in Fig. 38.
It is obvious that the model predicted a large amount of concrete spalling the spalling depth at the end of heating reaches
the values from 85 mm to 99 mm, depending on Dt and c assumed
for the calculation. These values of spalling depths are about 2.5 to
4 times as high as measured by Mindeguia [44, Table 36] the maximal spalling depths of 34 mm and 23 mm for the rst and for the
second test are reported, respectively.
Moreover, the values of pore pressure determined by the simulation are also signicantly higher than measured within the
experiment. The maximal value of pore pressure obtained by the
simulation is about 2:5 MPa (see Fig. 38); the maximal value of
pore pressure measured by Mindeguia is 0:63 MPa (see [44,
Table 38]).
118
128
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
Fig. 33. Pore pressure evolution measured by Mindeguia [44, Fig. 157c] and determined by the present model at the depth of (10, 20, 40, 50) mm from the heated surface.
Table 5
Boundary conditions parameters for simulation of spalling test.
Fig. 34. Evolution of the failure parameter.
Variable
P1
h1
ac
er
bc
Value
Unit
Unexposed side
Exposed side
P0
h0
4
P0
h1 t, see (118)
25
W m2 K1
W m2 K1
m s1
Pa
K
than has been predicted by the model. The fact that the increasing
heating rate leads to decreasing pore pressures within the spacemen was observed by Mindeguia et al. [45, Section 3.2]. In our simulations, this trend is not so evident. When comparing the pore
pressure distributions within the specimen heated by a radiant
heater of a temperature of 600 C (see Figs. 31, 33) with the pore
pressure in the specimen made of the same concrete exposed to
the ISO 834 re (see Fig. 38), we get practically identical values
(about 2:5 MPa). In our opinion, there are three possible explanations of this fact:
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
Fig. 37. Reduction of the specimen thickness due to concrete spalling for the analysed experiment [44] obtained by the present model.
Fig. 38. Spatial and time distribution of the primary unknowns for the analysed experiment [44] obtained by the present model (for Dt 0:1 s and c 1 s).
129
130
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
the Bary function (87) adopted in our model from Davie et al.
[14, Eq. (13)] is not valid for such a rapid heating conditions
as the ISO 834 re exposure;
the mechanical damage parameter inuencing the increase of
concrete permeability cannot be simply assumed to be equal
to the failure parameter assumed in our spalling criterion, as
we supposed in Eq. (89);
the value of reference permeability of undamaged concrete at
the room temperature that has been set in our simulation of
the spalling test is not correct. It has been adopted from the previous PTM test of small specimen made of the same concrete.
Within the PTM test, concrete permeability has been tted by
a trial-and error method and hence, it is possible that it covers
indirectly some of the factors related to the PTM experiment of
small samples. However, these factors do not need to be relevant for the spalling test of large specimens.
The detailed investigation of this phenomenon needs further
research and it is out of scope of the present paper.
The overestimation of the specimen thickness reduction is
consequently caused by the overestimation of pore pressures as
discussed in the previous paragraph, and probably also by the
assumption adopted in the model that the specimen is fully
mechanically restrained in the plane perpendicular to its thickness. In the investigated experiment, the only restraint arose from
the xing the heated concrete by the unheated lateral parts and
upper layers of the specimen (see [32] and references therein). It
should be noted that the overestimation of the spalling process
has been supposed since the assumption of the fully restrained
conditions is generally considered as conservative. Moreover, in
the real conditions, the structure usually is mechanically
restrained and hence, in such a case, the model can provide more
accurate prediction.
Nevertheless, numerical experiments demonstrate a computational stability of the present model. From Fig. 37, it is obvious that
the model is not extremely sensitive on the value of time step. It is
also evident that by increasing the characteristic time of spalling as
well as by decreing the time step, the spalling process becomes
smoother.
10. Conclusions
In the paper, we proposed a one-dimensional coupled model for
simulation of hygro-thermo-mechanical behaviour of concrete
walls exposed to high temperatures including the prediction of
concrete spalling. The transport-processes-related part of the
model was derived from the multi-phase formulations of the laws
of conservation of mass and energy. Based on the detailed quantitative parameter analysis, the less important transport phenomena
were neglected in order to obtain a simplied but still robust and
realistic model of transport processes in heated concrete, which
can be expressed in terms of relatively small number of material
parameters that can be easily obtained from material tests. The
main simplications employed in our approach consisted in (i)
neglecting the diffusive mass ux of water vapour, (ii) removing
the separate term describing the effect of diffusion of adsorbed
water and including this effect into the liquid water relative permeability, K rw , and (iii) ignoring the effects of variations of pressure
of dry air. The permeability of concrete was supposed to be inuenced both by the thermal and mechanical damage of the material,
which can be expressed by a multiplicative total damage
parameter.
The spalling of concrete was assumed to be caused by a combination of the hygro-thermal stress due to the pore pressure buildup and the thermo-mechanical stress resulting from the restrained
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
Conict of interest
@gs qs
@md
r gs qs v s
;
@t
@t
None declared.
Acknowledgements
This research has been supported by the Czech Science Founda R 1318652S (the rst and the second author),
tion, project GAC
and by the Grant Agency of the Czech Technical University in
Prague, project SGS13/038/ OHK1/1T/11 (the second author). The
support is gratefully acknowledged.
Appendix A. Physical mechanisms of transport processes in
concrete at high temperatures
In this Appendix we address, on the quantitative level, contributions of different transport mechanisms in concrete exposed to
ambient high-temperatures. To this goal, we will rst summarise
modelling assumptions and state variables employed in the derivation of complete multi-phase formulations, together with the
dependence of material constants on the state variables. Then, by
expressing the thermodynamic uxes in terms of the same state
variables, we will obtain closed-form expressions for the corresponding transport coefcients. Their relative importance will be
evaluated at the level of material point and these results will allow
us to explore the domains of applicability and the connection of
the presented simplied model against detailed multi-phase
descriptions.
A.1. Conservation of mass
The local form of the macroscopic mass balance equation of the
phase a is [24]
Da qa
qa r v a Ma :
Dt
A:1
Here,
a
q ga qa
A:2
ga 1:
A:3
Further, v a [m s1] is the velocity of a phase and Ma is the volumetric mass source. Using (A.2) Eq. (A.1) can be rewritten as
A:4
Based on multi-phase modelling, the moist concrete is considered as a multi-phase porous material consisted of solid skeleton
with pores lled by liquid water and gas, which is a mixture of
dry air and water vapour. Let us write the balance Eq. (A.4) for each
phase of concrete mixture:
Liquid water conservation equation:
@gw qw
@me @md
r gw qw v w
;
@t
@t
@t
A:5
@me
@gv qv
r gv qv v v
;
@t
@t
@md
@
g q gv qv r gw qw v w gv qv v v
:
@t w w
@t
A:9
A.2. Moisture ux
The total moisture ux in moist concrete can be expressed as
J M gw qw v w gg qv v v ;
|{z} |{z}
Jw
A:10
Jv
SB
KK rw
S
Jw 1
q
rPg Pc B qw DB rSB ;
Sw w l w
Sw
A:11
SB
8
< Sw
for Sw 6 Sssp ;
A:12
Sssp
Sw
gw
/
:
A:13
Rh
Pv
;
ln
Mw
Ps
A:6
Pc Pv ; h qw
A:7
where Pc denotes the capillary pressure and the water vapour saturation pressure P s can be calculated from the following formula as a
function of temperature h [K]
@ga qa
r ga qa v a 0;
@t
A:8
where md [kg m3] is the mass source term related to the dehydration process and me [kg m3] is the vapour mass source caused by
the liquid water evaporation.
The mass balances of the liquid water and of the vapour,
summed together to eliminate the source term related to phase
changes (evaporation or condensation), form the mass balance
equation of moisture (liquid water and vapour):
@ga qa
r ga qa v a Ma :
@t
131
A:14
132
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
4042:9
:
Ps h exp 23:5771
h 37:58
A:15
gw qw v w qw DB rSw
@Sw
@S
qw DB
rPv qw DB w rh;
@Pv
@h
Capillary water ow (Sw > Sssp ; SB Sssp ):
SB
KK
S
KK
qw rw rPg 1 B qw rw rPc
Sw
lw
Sw
lw
SB
KK rw
SB
KK rw @P c
@P
1
qw
rPg 1
qw
rPv c rh
Sw
lw
Sw
lw @Pv
@h
SB
KK rw
KK rw @P c
qw
qw
rP v
1
Sw
lw
l @Pv
w
SB
KK rw
S
KK @P
1
q
rPa 1 B qw rw c rh:
S w w lw
Sw
lw @h
g w qw v w 1
A:17
A:16
Fig. 39. Moisture uxes related to rP v representing the different moisture transfer mechanisms (I) vapour ow, (II) vapour diffusion, (III) liquid water ow, (IV) adsorbed
water diffusion.
Fig. 40. Moisture uxes related to rP v representing the different moisture transfer mechanisms (I) vapour ow, (II) vapour diffusion, (III) liquid water ow, (IV) adsorbed
water diffusion.
133
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
J v gg qv v g gg qv v v v g :
A:18
gg qv v g qv
qv
KK rg
lg
rP g
KK rg
A:19
KK
rP v qv rg rPa :
lg
lg
For the diffusive mass ux of water vapour, Ficks law (vapour diffusion) is applied in the form
J vd gg qv v v v g qg
Ma Mw
M2g
Pv
Deff r
Pg
Ma Mw Pa
Deff rP v
hRPv M w Pa Ma
Ma Mw Pv
Deff rPa :
hRPv M w Pa M a
qa cap
Da ha
r qac Qa E a Ha Ma :
Dt
A:22
A:20
Here, cap is the specic isobaric heat, qac the heat ux due to conduc-
C
C
SB
KK
@P
S
@S
Ma Mw Pa
1
qw rw 1 c B qw DB B
Deff C
Cr P v
lg
Sw
lw
@P v
Sw
@P v
hRP v Mw P a M a
A
@
|{z} |{z} |{z} |{z}
B
B
gw qw v w gg qv v v B
Bqv
KK rg
v apour
flow
v apour
diffusion
C
B
B
C
B
KK rg
SB
KK rw
Ma Mw Pv
SB
KK rw @P c
SB
@SB
Cr P a B
B
q
1
q
D
1
q
qw DB
B
eff
C
B v l
@
Sw w lw
hRP v Mw P a M a
Sw w lw @h
Sw
@h
A
@
g
|{z} |{z}
|{z} |{z} |{z}
v apour
flow
v apour
diffusion
C
C
Crh:
A
A:21
qcp
@h
@me
@md
r qc qcp v rh
he
hd ;
@t
@t
@t
A:23
where
v
a
s
qcp cw
p qw gw c p qv gv c p qa ga cp qs gs ;
A:24
v
a
s
qcp v cw
p qw gw v w c p qv gv v v c p qa ga v a cp qs gs v s ;
A:25
v
a
qc qsc qw
c qc qc ;
A:26
he H H ;
A:27
hd Hw Hs :
v a
cw
p ; cp ; cp
A:28
csp
1
1
Here,
and
[J kg K ] are the specic heats at constant
pressure of liquid water, water vapour, dry air and solid matrix,
v a
s
qw
c ; qc ; qc and qc represent heat uxes due to conduction corresponding to liquid water, water vapour, dry air and solid matrix.
Further, he [J kg1] represents the enthalpy of evaporation per unit
mass, while hd [J kg1] is the enthalpy of dehydration per unit mass.
Finally, Hw ; Hv and Hs [J kg1] are specic enthalpies of liquid water,
water vapour and chemically bound water.
Neglecting the impact of diffusional ows of dry air and vapour
in the gas mixture on heat transfer by convection yields
134
M. Bene, R. tefan / International Journal of Heat and Mass Transfer 85 (2015) 110134
cpg
A:29
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