1177
Department of Chemical Engineering and Department of Biological Systems Engineering, Virginia Polytechnic
Institute and State UniVersity, Blacksburg, Virginia 24061, United States
Biodiesel has emerged as a promising renewable and clean energy alternative to petrodiesel. While biodiesel
has traditionally been prepared through homogeneous base catalysis, heterogeneous acid catalysis has been
investigated recently due to its ability to convert cheaper but high free fatty acid content oils such as waste
vegetable oil while decreasing production cost. In this work, the esterification of free fatty acid over sulfated
zirconia and activated acidic alumina was studied experimentally in a batch reactor. The models of the reaction
over the catalysts were developed in two parts. First, a kinetic study was performed using a deterministic
model to develop a suitable kinetic expression, and the related parameters were estimated. Second, a stochastic
model was developed as a pseudo-verification of the nature of the reaction at the molecular level. The
esterification of palmitic acid obeyed the Eley-Rideal mechanism in which palmitic acid and methanol are
adsorbed on the surface for SO4/ZrO2-550 C and AcAl2O3, respectively. The coefficients of determination
of the deterministic model were 0.98, 0.99, and 0.99 for SO4/ZrO2-550 C at 40, 60, and 80 C, respectively,
and 0.99, 0.96, and 0.98 for AcAl2O3 at the same temperature. The deterministic and stochastic models were
in good agreement when the number of molecules in the system was large enough. In general for a system
consisting of few molecules, the stochastic model is suggested, whereas for a large system, the deterministic
continuum model is suggested. If computational effort is not a bottleneck, then the stochastic model could be
used in all systems.
1. Introduction
Scientific inquiry into the production of biofuels as an
alternative source of energy has increased significantly in recent
years. This trend was prompted by environmental concerns and
the growing evidence of the depletion of natural crude oil
reservoirs. Biodiesel has emerged as a renewable biofuel for
the replacement of petroleum-based diesel or petrodiesel. Its
appeal is due to the fact that it has virtually all of the desirable
properties of petroleum-based diesel while being biodegradable
and most importantly, carbon neutral.1
Biodiesel could be produced by the transesterification of
triacylglycerols through base catalysis (see Figure 1) or esterification of free fatty acids and triacylglycerols by acid catalysis
as in Figure 2. However, virtually all industrial biodiesel plants
use KOH or NaOH bases to convert refined edible vegetable
oils with methanol to its equivalent fatty acid methyl esters
(FAME) due to the faster reaction rate of homogeneous base
catalysis. In addition, in homogeneous base catalysis, feedstock
selection is key to the success and economic feasibility of
biodiesel production. Both water and free fatty contents are
crucial components in the reaction, and their concentrations must
be minimized to prevent side reactions such as saponification
and ester hydrolysis. Indeed, in the presence of water, ester
hydrolysis of fatty acids on the triacylglycerol backbone could
take place, leading to the formation of additional free fatty acids.
Free fatty acids could then react with the base catalyst to form
fatty acid soaps through saponification. According to Lotero et
al., the free fatty acid contents in the oil should be no more
than 0.5 wt % beyond which the downstream separation process
is hindered by excessive soap formation due to the saponification
side reaction.2 Therefore, while homogeneous base catalysis
achieves high biodiesel yields, it limits the choice of feedstock
* To whom correspondence should be addressed. E-mail:
achenie@vt.edu.
1178
the reaction flask, 2.56 g (0.01 mol) of palmitic acid and 32.04
g (1 mol) of methanol were added and placed in the water bath
first to reach the desired temperature before adding the appropriate amount of catalyst. The free fatty acid to methanol
content was increased to a 1:100 molar ratio to ensure complete
immersion of palmitic acid in the reaction mixture. Furthermore,
the higher methanol content prevented palmitic acid precipitation
during sample collection, improving the accuracy of the
procedure.
3. Modeling
Deterministic Kinetic Modeling. SO4/ZrO2-550 C and
AcAl2O3 were used to perform the kinetic experiments at 40,
60, and 80 C at 10% (w/w) and 100% (w/w). Several models
(including Langmuir-Hinshelwood and Eley-Rideal models)
were tested and the ones that best fit the experimental data are
reported in this article. The total active site on SO4/ZrO2-550
C was 2.05 wt %. Owing to the lack of actual experimental
data, we employed the total active site which was measured
via chemisorption of ethylene on alumina; this was reported to
be 35% mole.11 It was assumed that an Eley-Rideal mechanism
occurred with palmitic acid on the catalyst surface and methanol
in the bulk fluid with palmitic acid as the rate-determining step.
For AcAl2O3 however, the reaction occurred between methanol
on the catalyst surface and palmitic acid in the bulk fluid with
methanol adsorption as the rate-determining step.
SO4/ZrO2 at 550 C. The reaction mechanisms of palmitic
acid esterification on sulfated zirconia were hypothesized to
follow the Eley-Rideal mechanism. The reaction consisted of
three elementary reactions as described below.
KAB
A + S S AS
KS
AS + M S ES + W
KDB
ES S E + S
Here A is palmitic acid, S is an active site on the surface, M
is methanol, W is water, E is palmitic methyl ester, AS and ES
are adsorbed intermediates. The kinetic model was built based
on following assumptions:
1. The rate of the noncatalyzed reactions could be neglected
compared to the catalyzed ones.
2. The diffusion rate of product and reactant over the catalyst
surface could be neglected.
3. There were no differences in the activity and accessibility
of sites on catalyst surface.
4. The surface reaction was the rate limiting step.
5. The adsorption and desorption of reactants and products
were fast and were therefore at equilibrium.
6. There was no palmitic methyl ester and water before the
reaction.
Based on these assumptions, the following kinetic rate law was
derived:
rate )
( ))
CWCE
KDBKS
CE
1 + KABCA +
KDB
K1 KABCACM -
CM ) CA0(100 - X)
CE ) CA0X,
CW ) CA0X
rate )
K1 KABCA0 (1 - X)(100 - X) 2
1 + KABCA0(1 - X) +
( ))
CA02X2
KDBKS
CA0X
KDB
M + S S MS
KS
MS + A S WS + E
KDW
MS S W + S
where M is methanol, S is an active site, A is palmitic acid, W
is water, E is palmitic acid ester, and MS and WS are surface
intermediates. The kinetic model was built based on the same
assumptions for SO4/ZrO2. The following kinetic rate law can
be derived:
CWCE
KDWKSKAMCA
rate )
CWCE
CE
1+
+
KDWKSCA
KDW
K1 CM -
CE ) CA0X,
CW ) CA0X
rate )
K1 CA0(100 - X) 1+
KDWKSKAM
CA0X2
KDWKS(1 - X)
p(, j|x, t) d)
) p0(|x, t) (1 -
CM ) CA0(100 - X)
CA0X2
1179
CA0X
KDW
a (x) d)
k)1
aj(x)
(a (x) e-asum(x))
asum(x) sum
Here, (aj(x))/(asum(x)) is the next reaction index which corresponds to a discrete random variable that controls the chance
of picking the jth reaction while asum(x) e-asum(x) is the time until
the next reaction and is the density function for a continuous
random variable with an exponential distribution.
Assuming good mixing and negligible surface diffusion, the
resulting algorithm can be summarized in the following
pseudocode:
1. Evaluate {ak(X(t))}kM) 1 and
M
asum(X(t)): )
a (X(t))
k
k)1
1180
a (X(t)) > a
1 sum(X(t))
k)1
4. Set
()
1
2
)
asum(X(t))
ln
5. Set
X(t + ) ) X(t) + Vj
6. Return to step 1.
SO4/ZrO2-550 C Stochastic Simulation. There are six
subchemical reactions that occur during the esterification of
palmitic acid over SO4/ZrO2-550 C. The solution contains seven
species and X ) Xn is the number of molecules of the nth
species. The six subreactions are illustrated below:
C1
X1 + X2 98 X3
[] [] []
[] [] []
-1
1
0
-1
1
0
1
-1
-1
V1 ) 0 V2 ) 0 V3 ) -1
0
0
1
0
0
1
0
0
0
(1)
0
0
0
0
1
-1
1
0
0
V4 ) 1 V5 ) 0 V6 ) 0
-1
-1
1
-1
0
0
0
1
-1
X1 + X2 98 X3
(7)
a1 ) C1X1X2
(7a)
C2
a1 ) C1X1X2
C2
X3 98 X1 + X2
(1a)
X3 98 X1 + X2
(8)
a2 ) C2X2
(8a)
(2)
C3
X3 + X4 98 X5 + X6
(9)
(2a)
a3 ) C3X3X4
(9a)
X3 + X4 98 X5 + X6
(3)
X5 + X6 98 X3 + X4
(10)
a3 ) C3X3X4
(3a)
a4 ) C4X5X6
(10a)
a2 ) C 2 X2
C3
C4
C5
C4
X5 + X6 98 X3 + X4
a4 ) C4X5X6
X5 98 X7 + X2
(11)
a5 ) C5X5
(11a)
(4)
(4a)
X2 + X7 98 X5
(12)
X5 98 X7 + X2
(5)
a6 ) C6X2X7
(12a)
a5 ) C 5 X5
(5a)
C5
C6
X2 + X7 98 X5
(6)
C6
a6 ) C6X2X7
(6a)
AcAl2O3
90.9
150
Zr
O
SEM-EDS
XPS
74.31 ( 9.39
20.99 ( 8.81
15.07 ( 3.27
48.86 ( 3.79
C
S
SEM-EDS
XPS
3.66 ( 1.55
1.04 ( 0.25
34.01 ( 4.07
2.05 ( 0.29
Al
O
C
40.15 ( 0.64
54.10 ( 0.85
5.75 ( 0.55
temp (C)
K1 10-4
(g (dm3)2/
3
(gcat
min2))
KAB 10-2
(dm3/mol)
KDB
(mol/dm3)
KS 10-3 (dm3/
(gcat min))
40
60
80
3.78
16.12
51.10
59.75
26.74
13.38
2.01
2.01
9.08
4.21
19.38
92.41
temp (C)
K1 10-4
(g (dm3)2/
3
(gcat
min2))
KAM
(dm3/mol)
KDB
(mol/dm3)
KS 10-1 (dm3/
(gcat min))
40
60
80
1.36
0.91
1.50
2.01
0.14
0.08
2.17
2.01
2.01
0.02
0.21
1.14
oxide has been reported to have Bronsted and Lewis acid. When
the reaction was carried over pure zirconium oxide, the
esterification yield was minimal therefore it was assumed that
the catalyst activity was mostly due to the Bronsted acid sites
generated by the sulfation. Activated acidic alumina however
only has Lewis acid sites. The adsorption of palmitic acid is
believed to be a nucleophilic interaction between the Bronsted
acid site and the carbonyl of the carboxylic moiety similar to
homogeneous acid catalyzed esterification. On the activated
acidic alumina however, Lewis acid sites are predominant
leading to the chemisoption of methanol. Therefore, Bronsted
acid behaves differently from Lewis acid in the esterification
of free fatty acid. The estimated kinetic parameters are reported
in Table 4 and Table 5 for SO4/ZrO2-550 C and AcAl2O3,
respectively. The coefficients of determination of the deterministic model were 0.98, 0.99, and 0.99 for SO4/ZrO2-550 C at
40, 60, and 80 C, respectively, and 0.99, 0.96, and 0.98 for
AcAl2O3 at the same temperature.
To evaluate the efficiency of the catalysts, the activation
energies were determined. The reaction rate constant is related
to the reaction temperature through the Arrhenius equation.
Therefore, the overall reaction activation energy can be calculated from equation below using the reaction rate constant:
1181
E
RT
1182
0.30
0.80
1.14
0.5
3
8.5
1.28
6.55
6.92
304.04
337.84
74.88
4.02
1
4.54
2
0.5
0.5
k1 10-2
((dm3/ k2 10-3 k3 ((dm3/
k4 (dm3/ k5 ((mol/ k6 (mol/
mol)2) (dm3/mol) (gcat min))2) (gcat min)) dm3)2)
dm3)
1.89
1.27
2.08
0.94
9.10
271.59
9.70
6.23
10.82
500.00
300.00
95.00
1.19
16.08
20.10
0.55
8.00
10.00
k1
,
nAvol
C2 ) k2,
C3 )
C4 )
In addition
k3
,
nAvol
k4
,
nAvol
C5 ) k5,
C6 )
k6
nAvol
1183
Figure 9. Stochastic simulation vs Eley-Rideal model on SO4/ZrO2-550 C at 40 C: (a) stochastic simulation on SO4/ZrO2-550 C; (b) compare conversion
from stochastic model vs deterministic model on SO4/ZrO2-550 C.
Figure 10. Stochastic simulation vs Eley-Rideal model on SO4/ZrO2-550 C at 60 C: (a) stochastic simulation on SO4/ZrO2-550 C; (b) compare conversion
from stochastic model vs deterministic model on SO4/ZrO2-550 C.
KAM )
k1
,
k2
KS )
k3
k4
and kDB )
k5
k6
1184
Figure 11. Stochastic simulation vs Eley-Rideal model on SO4/ZrO2-550 C at 80 C: (a) stochastic simulation on SO4/ZrO2-550 C; (b) compare conversion
from stochastic model vs deterministic model on SO4/ZrO2-550 C.
Figure 12. Stochastic simulation vs Eley-Rideal model on AcAl2O3 at 40 C: (a) stochastic simulation on AcAl2O3; (b) compare conversion from stochastic
model vs deterministic model on AcAl2O3.
k1
, C ) k2,
nAvol 2
k3
,
nAvol
k4
, C5 ) k5,
C4 )
nAvol
C3 )
C6 )
k6
nAvol
1185
Figure 13. Stochastic simulation vs Eley-Rideal model on AcAl2O3 at 60 C: (a) stochastic simulation on AcAl2O3; (b) compare conversion from stochastic
model vs deterministic model on AcAl2O3.
Figure 14. Stochastic simulation vs Eley-Rideal model on AcAl2O3 at 80 C: (a) stochastic simulation on AcAl2O3; (b) compare conversion from stochastic
model vs deterministic model on AcAl2O3.
Table 8. CPU Time for Stochastic Simulations
Temperature [)] (C)
40
60
80
24.2347
173.6447
0.6084
1.3728
8.7205
1.7784
5. Conclusion
We employed both deterministic and stochastic simulation
in this study. The stochastic simulation generated smooth graphs
(which are a characteristic of the deterministic simulation) as
the number of molecules in the system increased. This was also
observed as the temperature increased due to increased fre-
1186
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