com
H O S T E D BY
ScienceDirect
Resource-Efficient Technologies 1 (2015) 9097
www.elsevier.com/locate/reffit
Research paper
Chemical Engineering Division, School of Mechanical and Building Sciences (SMBS), VIT University, Vellore 632 014, Tamil Nadu, India
School of Earth, Atmospheric and Environmental Sciences (SEAES), The University of Manchester, Oxford Road, Manchester, M13 9PL, UK
c
Department of Environmental Sciences and Policy, Central European University, Ndor utca 9, 1051 Budapest, Hungary
Received 21 September 2015; received in revised form 4 November 2015; accepted 5 November 2015
Available online 11 December 2015
Abstract
In an effort to minimize the loss of urea-N through volatilization and concurrently recover urea in a usable form from cow urine, adsorption
experiments using bamboo-based activated carbon were performed. Batch studies were undertaken to evaluate the effect of initial concentration,
sorption time and temperature on the variation in urea uptake capacity of the prepared carbon. Equilibrium data were tested against various
isotherms, kinetics and mass transfer models. The Langmuir monolayer sorption was found to be 146.12 mg.g1 with nearly 90% urea recovery
attained. The process was found to be reversible as seen through regeneration experiments. Thermodynamic parameters indicated that urea sorption
was physical, spontaneous and exothermic in nature. Kinetic studies revealed that the rate of urea uptake was limited by both surface adsorption
and intra-particle diffusion. It was concluded that the mass transfer of urea molecules over the activated carbon was governed by film diffusion at
all concentrations examined.
2015 Tomsk Polytechnic University. Production and hosting by Elsevier B.V. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/). Peer review under responsibility of Tomsk Polytechnic University.
Keywords: Resource recovery; Waste recycling; Activated carbon; Wastewater reuse; Microwave; Sustainable agriculture
1. Introduction
Animal husbandry, and in particular, livestock wastes are a
major source of ammonia (NH3) in the atmosphere [1,2]. In
recent years, the use of such nitrogenous sources in agriculture
has increased, due to the ability of animal manure to supply
plant-required nutrients to crops [3]. An impetus toward the use
of these fertilizers is seen in organic farming where crop nutrients are exclusively supplied from such nitrogen (N) sources.
Efficient manure management calls for the application of these
wastes to arable land as a means for improving soil fertility and
crop productivity. Cow urine is a rich source of nutrients;
feedlot cattle is known to retain less than 20% of N from its diet
resulting in more than 80% being lost in excretion [4]. Moreover, as Mobley et al. [5] point out, cow urine contains more
than 90% of the excreted urea-N. While the use of urine as a
http://dx.doi.org/10.1016/j.reffit.2015.11.001
2405-6537/ 2015 Tomsk Polytechnic University. Production and hosting by Elsevier B.V. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/). Peer review under responsibility of Tomsk Polytechnic University.
91
qe =
(C0 Ct )V
W
(1)
Following the sorption, it becomes vital to subject the saturated carbon to regeneration for recovering the sorbate as well
as to allow reutilization of BAC. Conventional regeneration of
carbon is carried out through the application of high temperature thermal processes. However, these processes are unfeasible
when it comes to recovery of volatile organics like urea. Chemical regeneration offers a promising approach but suffers from
the risk of reaction of the reagent with the sorbate compounds
and consequent generation of undesirable by-products thus
necessitating post-regeneration separation. The present work
thus investigates the efficacy of using deionized water as the
desorption media for urea recovery. Regeneration experiments
were performed by stirring 3 g of exhausted BAC in 150 mL of
deionized water in a reciprocating shaker at 45 C and 150 rpm
for 2 h (conditions were arrived at based on preliminary
studies). Following this, the carbon was air dried at 105 C
overnight and used for five additional sorption runs to evaluate
its reusability potential over time.
92
20%
40%
60%
80%
100%
qe (mg.g-1 )
150
100
50
30
60
t (min)
60%
80%
100%
90
120
-1
q e (mg.g )
150
20%
40%
100
50
0
295
300
T (K)
305
310
uptake is higher at lower temperatures. At 100% urea concentration, equilibrium urea sorption was 158.12, 148.88 and
142.36 mg.g1 at 25, 30 and 35 C, respectively. Across all the
concentrations studied, the average reduction in urea sorption
was 8.2% (30 C) and 13.5% (35 C) as against a sorption
temperature of 25 C. This observation follows the corollary
that increase in kinetic energy of urea molecules with temperature causes a corresponding increase in sorption entropy which
decreases the ability of urea molecules to aggregate over the
BAC surface. Similar conclusions have been drawn in literature
concerning activated carbon for adsorption of phenolic compounds [24], volatile organic compounds [25] and heavy metals
[26].
Regeneration studies on the saturated carbon performed
using deionized water at 45 C revealed that the uptake capacity
decreased by 2.25, 3.86, 4.41, 5.96 and 7.28 mg.g1 by the end
of 5 consecutive adsorption-regeneration cycles. Hence, the
decrease in urea sorption at equilibrium was less than 5%
despite the continuous use of BAC over time pointing toward its
reusability. More than 95% urea was easily eluted by deionized
water indicative of the reversible nature of urea sorption onto
BAC. In order to recover the concentrated urea eluted by deionized water two pathways are suggested: (i) direct application as
a liquid fertilizer by further diluting the eluant with water to
achieve required nutrient application rates for arable land
and/or (ii) drying-crystallization operations for the ureadeionized water solution to produce solid urea; this could also
ease its storage and transportation. It is acknowledged that the
purpose of the regeneration experiments were to demonstrate
the reuse potential of BAC and provide insights on pathways for
urea recovery. Given the non-selective nature of any physical
adsorption process, further purification would be required in
order to meet regulatory standards or market specifications for
use as fertilizers.
Previous studies on minimizing NH3 volatilization losses
have focused on approaches such as dietary manipulation
93
Normalized Deviation =
(q (
e exp)
(2)
(3)
RL =
1
1 + K L C0
(4)
Table 1
Isotherm model constants, correlation coefficients and deviations for urea sorption onto BAC at 25 C.
Isotherm model
Reference
Parameter
2
Langmuir isotherm
1
1
1
qe = qm + K L qmCe
[19,34,35]
Freundlich isotherm
log (qe ) = logK F + ( 1n ) logCe
[24,36,37]
FloryHuggins
log Ce = log ( K a ) + mlog (1 )
[35,38,39]
DubininRadushkevich
ln (qe ) = ln (qs ) K ad 2
[28,35,40]
Tempkin
qe = Bln ( A) + Bln (Ce )
[28,35]
R
qm (maximum monolayer saturation capacity; mg.g1)
KL (Langmuir isotherm constant; L.mg1)
RL (separation factor)
Normalized deviation
Normalized standard deviation
R2
KF (Freundlich isotherm constant; mg.g1.(L.mg1)1/n)
n (adsorption intensity)
Normalized deviation
Normalized standard deviation
R2
Ka (FloryHuggins isotherm constant; L.g1 104)
G (Gibbs free energy change; J.mol1)
Normalized deviation
Normalized standard deviation
R2
qs (theoretical isotherm saturation capacity; mg.g1)
Kad (DubininRadushkevich isotherm constant; mol2.kJ1)
Normalized deviation
Normalized standard deviation
R2
B (Tempkin isotherm constant)
A (isotherm equilibrium binding constant; L.g1 103)
Normalized deviation
Normalized standard deviation
Value
0.9863
146.12
0.0012
0.4361
4.4155
5.0468
0.9435
0.2251
1.1983
10.563
12.223
0.7282
4.5151
-19084
30.069
37.948
0.8463
132.36
0.0146
16.257
17.165
0.8613
76.965
5.2835
18.541
27.778
process [24]. Although the Freundlich model fits the experimental data well (R2 >0.94), the correlation was poor in the later
stages of the sorption at concentrations greater than 80%.
Nonetheless, evaluation of the adsorption intensity (n) confirmed that sorption was indeed favorable reaffirming the conclusions drawn from RL values.
The FloryHuggins isotherm was evaluated to consider the
degree of surface coverage characteristic of urea onto BAC and
evaluate sorption thermodynamic parameters. The Flory
Huggins model constant (Ka) was used to determine the Gibbs
free energy change (G) through Eq. (5) and standard enthalpy
(H) and entropy changes (S) through Eq. (6) [38].
G = RTln ( K a )
log ( K a ) =
(S 0 )
2.303 R
20%
40%
60%
80%
100%
(5)
(H 0 )
2.303 RT
(6)
E=
94
1
2 K ad
(7)
30
60
t (min)
90
120
Fig. 3. Second-order kinetic fit for urea sorption on BAC at various initial
concentrations.
(8)
1
t
t
=
+
q k2 qe2 qe
(9)
qt = ( kid t 1 2 ) + C
(10)
The intra-particle diffusion plots (Fig. 4) at various concentrations demonstrated multi-linearity and indicated that three
consecutive steps occurred in the urea sorption process [47].
The first section of the curve describes the boundary layer
diffusion of urea from the solution onto the external surface of
BAC. The second section (410 min) is attributed to intraparticle diffusion to limit the rate of urea sorption while the
third (the plateau) describes the attainment of equilibrium
where intra-particle diffusion is seen to slow down due to low
concentration of urea left in the sorbate [40]. The kid values were
seen to vary from 0.36 to 0.18 mg.g1 min1/2 when concentration increased from 20 to 100%. Moreover, the linear lines for
Parameters
First-order model
C0
R2
k1
qe(pred)a
Normalized deviation
Normalized standard deviation
20
40
60
80
100
0.9841
0.9578
0.9979
0.9985
0.9978
0.0989
0.0917
0.1224
0.1247
0.1224
35.318
47.951
94.776
125.89
161.42
8.7838
11.961
Second-order model
C0
R2
k2 103
qe(pred)
Normalized deviation
Normalized standard deviation
20
40
60
80
100
0.9987
0.9998
0.9971
0.9669
0.9896
9.5717
9.1428
6.1251
4.9331
3.5593
32.051
62.513
95.238
123.45
161.29
2.2925
2.4671
C0
R2
kid
qe (pred)
Normalized deviation
Normalized standard deviation
20
40
60
80
100
0.9639
0.9624
0.9636
0.9642
0.9643
0.3618
0.7156
0.1086
0.1421
0.1845
26.758
53.152
80.721
105.68
137.14
13.282
13.285
a
qe(pred): predicted values for urea sorption at equilibrium evaluated by
respective models.
ln
1
1 + mK
Ct
mK
= ln
L Ss t
1 + mK
C0 1 + mK
mK
20%
40
60%
(11)
80%
100%
qt (mg.g-1 )
150
100
50
12
95
Table 3
Mass transfer coefficients at various urea concentrations.
Initial concentration (%)
L (cm.s1)
20
40
60
80
100
2.6541E-05
4.2758E-05
4.6401E-05
4.9563E-05
5.5109E-05
F = 1
6
2
n
n =1
exp ( n2 Bt )
(12)
96
B=
2 Di
r02
(13)
4. Conclusions
1. Carbon prepared from the microwave activation and carbonization of bamboo shoots was demonstrated as an
effective adsorbent for the removal of urea from cow
urine with more than 90% urea recovery attained at 100%
initial concentration (50 mL sorbate volume), 150 rpm
shaker speed, 25 C and 3 g BAC loading.
2. Isotherm analysis indicated both Langmuir and
Freundlich models could describe the sorption adequately
although it was concluded through the calculation of normalized deviations that Langmuir offers better correlation with the experimental data. Thermodynamic
parameters pointed to the spontaneity and favorability of
the process.
3. Urea adsorption onto BAC followed a second-order
kinetic fit with intra-particle diffusion being an additional
rate limiting step. The significance of initial concentration was established through mass transfer analysis where
further conclusion on film diffusion governing the overall
sorption was also drawn.
4. The process investigated here demonstrates that ammonia
volatilization from cattle manure could be minimized if
coupled with urea recovery by employing physical separation operations such as adsorption onto activated
carbon. It is acknowledged that although this study chose
to employ bamboo shoots as the precursor; other suitable
renewable agro-forestry or agro-waste material could be
examined for its affinity toward urea removal.
5. With circular pathways, the topic currently under
research points out the potential pathway for recycling
nutrients like urea back to agricultural areas. As recommendation for further research, it would be interesting to
compare such processes in literature against conventional
manufacturing processes for fertilizer production to
better understand economic and manufacturing
considerations.
Acknowledgements
The authors acknowledge VIT University, India for providing the resources intended for conducting the experiments. The
authors also acknowledge the support rendered by Manohari
Rajasekar during the collection of the cattle urine specimen.
Mahesh Ganesapillai also expresses his acknowledgement to
Karan Desai, Yash Sharma and Tabrez Ahmed for assistance
rendered during the experiments.
Abbreviations
A
B
Ce
Ct
C0
Di
Es
Ka
Kad
kid
k1
k2
KF
KL
n
qe
qm
qs
q, qt
RL
Ss
t
T
V
W
L
References
[1] D.C. Whitehead, N. Raistrick, The volatilization of ammonia from cattle
urine applied to soils as influenced by soil properties, Plant Soil 148
(1993) 4351.
[2] M. Zaman, S. Saggar, J.D. Blennerhassett, J. Singh, Effect of urease and
nitrification inhibitors on N transformation, gaseous emissions of
ammonia and nitrous oxide, pasture yield and N uptake in grazed pasture
system, Soil Biol. Biochem. 41 (2009) 12701280.
[3] R.R. Sharpe, H.H. Schomberg, L.A. Harper, D.M. Endale, M.B. Jenkins,
A.J. Franzluebbers, Ammonia volatilization from surface-applied poultry
litter under conservation tillage management practices, J. Environ. Qual.
33 (2004) 11831188.
[4] V.H. Varel, J.A. Nienaber, H.C. Freetly, Conservation of nitrogen in cattle
feedlot waste with urease inhibitors, J. Anim. Sci. 77 (1999) 1162
1168.
[5] H.L. Mobley, M.D. Island, R.P. Hausinger, Molecular biology of
microbial ureases, Microbiol. Rev. 59 (1995) 451480.
[6] M. Langmeier, E. Frossard, M. Kreuzer, P. Mder, D. Dubois, A. Oberson,
Nitrogen fertilizer value of cattle manure applied on soils originating from
organic and conventional farming systems, Agronomie 22 (2002)
789800.
[7] R.J. Thomas, K.A.B. Logan, A.D. Ironside, G.R. Bolton, Transformations
and fate of sheep urine-N applied to an upland UK pasture at different
times during the growing season, Plant Soil 107 (1988) 173181.
[8] B. Eghball, J.F. Power, Beef cattle feedlot manure management, J. Soil
Water Conserv. 49 (1994) 113.
[9] T.K. Flesch, J.D. Wilson, L.A. Harper, R.W. Todd, N.A. Cole,
Determining ammonia emissions from a cattle feedlot with an inverse
dispersion technique, Agr. Forest Meteorol 144 (2007) 139155.
[10] M. Prabhu, S. Mutnuri, Cow urine as a potential source for struvite
production, Int. J. Recycl. Org. Waste Agric 3 (2014) 112.
[11] H.J. Di, K.C. Cameron, R.G. Silva, J.M. Russell, J.W. Barnett, A lysimeter
study of the fate of 15N-labelled nitrogen in cow urine with or without
farm dairy effluent in a grazed dairy pasture soil under flood irrigation,
New Zeal. J. Agr. Res. 45 (2002) 235244.
[12] M. Ganesapillai, A. Venugopal, V. Ananthkrishna, N. Tapankrishna,
Influence of process parameters on sorption capacity of microwave
activated biosorbents for urea recovery from human urine: a comparative
study, Asia-Pac. J. Chem. Eng. (2015a), doi:10.1002/apj.1888.
[13] M. Ganesapillai, P. Simha, A. Zabaniotou, Closed-loop fertility cycle:
realizing sustainability in sanitation and agricultural production through
the design and implementation of nutrient recovery systems for human
urine, Sustain. Prod. Consum. (2015b), doi:10.1016/j.spc.2015.08.004.
97
[31] K.H. Orwin, J.E. Bertram, T.J. Clough, L.M. Condron, R.R. Sherlock, M.
OCallaghan, et al., Impact of bovine urine deposition on soil microbial
activity, biomass, and community structure, Appl. Soil Ecol. 44 (2010)
89100.
[32] M.G. Pillai, P. Simha, A. Gugalia, Recovering urea from human urine by
bio-sorption onto microwave activated carbonized coconut shells:
equilibrium, kinetics, optimization and field studies, Chem. Eng. J. 2
(2014) 4655.
[33] M.I. El-Khaiary, Least-squares regression of adsorption equilibrium data:
comparing the options, J. Hazard. Mater. 158 (1) (2008) 7387.
[34] K. Foo, B.H. Hameed, Insights into the modeling of adsorption isotherm
systems, Chem. Eng. J. 156 (2010) 210.
[35] K. Vijayaraghavan, T.V.N. Padmesh, K. Palanivelu, M. Velan, Biosorption
of nickel (II) ions onto Sargassum wightii: application of two-parameter
and three-parameter isotherm models, J. Hazard. Mater. 133 (2006)
304308.
[36] R.K. Singh, S. Kumar, S. Kumar, A. Kumar, Development of parthenium
based activated carbon and its utilization for adsorptive removal of
p-cresol from aqueous solution, J. Hazard. Mater. 155 (2008) 523535.
[37] Y.H. Li, Z. Di, J. Ding, D. Wu, Z. Luan, Y. Zhu, Adsorption
thermodynamic, kinetic and desorption studies of Pb2+ on carbon
nanotubes, Water Res. 39 (2005) 605609.
[38] Y. Liu, Y.J. Liu, Biosorption isotherms, kinetics and thermodynamics,
Sep. Purif. Technol. 61 (2008) 229242.
[39] Y. Liu, Is the free energy change of adsorption correctly calculated?, J.
Chem. Eng. Data 54 (2009) 19811985.
[40] G. McKay, S.J. Allen, I.F. McConvey, M.S. Otterburn, Transport
processes in the sorption of colored ions by peat particles, J. Colloid
Interf. Sci. 80 (1981) 323339.
[41] T.W. Weber, R.K. Chakravorti, Pore and solid diffusion models for
fixed-bed adsorbers, AIChE J. 20 (1974) 228238.
[42] Y. Yu, Y.Y. Zhuang, Z.H. Wang, M.Q. Qiu, Adsorption of water-soluble
dyes onto modified resin, Chemosphere 54 (2004) 425430.
[43] P. Simha, Use of urea adsorbed KOH-activated Napier grass biochar for
soil conditioning A step towards biochar tailoring, Spanish J. Rur.
Develop. 5 (2014) 3348, doi:10.5261/2014.GEN4.04.
[44] Y.S. Ho, J.C.Y. Ng, G. McKay, Kinetics of pollutant sorption by
biosorbents: review, Sep. Purif. Rev. 29 (2000) 189232.
[45] Y.S. Ho, G. McKay, Pseudo-second order model for sorption processes,
Process Biochem. 34 (1999) 451465.
[46] W.J. Weber, J.C. Morris, Kinetics of adsorption on carbon from solution,
J. Sanitary Eng. Div. 89 (1963) 3160.
[47] W.H. Cheung, Y.S. Szeto, G. McKay, Intraparticle diffusion processes
during acid dye adsorption onto chitosan, Bioresource Technol. 98 (2007)
28972904.
[48] G.E. Boyd, A.W. Adamson, L.S. Meyers, The exchange adsorption of ions
from aqueous solution by organic zeolites II, kinetics, J. Am. Chem. Soc.
69 (1947) 2836.
[49] D. Reichenberg, Properties of ion-exchange resins in relation to their
structure III, kinetics of exchange, J. Am. Chem. Soc. 75 (1953) 589592.
[50] H. Helfferich, Ion-Exchange, McGraw-Hill, New York, 1962.