BZ Est PD 002 Control Philosophy Test

CL 1 STATII DE TRATARE APA POTABILA IN LOCALITATILE BUZAU SI SAPOCA
Control Philosophy
Water Treatment Plant - Buzau Est
WBG-Ord.-No.: 14-5022-41 A
Document-No.: BZ-Est-PD-002
Revision no: 00
Denumirea investiiei:
Elaborator:
WBG Wasserbaugesellschaft mbH, Kulmbach
Ofertant:
S.C. CORAL S.R.L Tulcea
Beneficiar :
S.C. COMPANIA DE APA S.A. BUZAU
date
name
issued
01.09.2015
W. Neubrand
checked
01.09.2015
R. Bergmann
approved
01.09.2015
T. Ziegler
signature
Page 1
Table of contents
Control Philosophy..................................................................................................... 1
Water Treatment Plant - Buzau Est...........................................................................1
WBG-Ord.-No.: 14-5022-41 A......................................................................................1
Document-No.: BZ-Est-PD-002.................................................................................. 1
1
Overview water treatment Process....................................................................6
1.1
General Notes.................................................................................................................................................7
1.2
Operation of Duty / Stand-by Equipment...................................................................................................8
B11 Camin de vane.............................................................................................. 9
2.1
General...........................................................................................................................................................9
2.2 Equipment......................................................................................................................................................9
2.2.1
Manual valves B11.AA011 Inlet to treatment plant............................................................................9
2.2.2
Manual valves B10.AA010 - Bypass.....................................................................................................9
2.2.3
Manual valves B11.AA012 Treated water to reservoirs......................................................................9
B12 / D2 Camin de vane.................................................................................... 10
3.1
General.........................................................................................................................................................10
3.2 Equipment....................................................................................................................................................10
3.2.1
Manual valves B12.AA011 Inlet to treatment plant..........................................................................10
3.2.2
Manual valves D2.AA011 / AA012 Bypass to Reservoirs...............................................................10
C01.1 Inlet measurement................................................................................11
4.1
General..........................................................................................................................................................11
4.2 Equipment....................................................................................................................................................11
4.2.1
Manual valves C01.1 AA001 Inlet to treatment plant.......................................................................11
4.3 Instruments..................................................................................................................................................11
4.3.1
Flow Measurement C01.1 CF001........................................................................................................11
4.3.2
pH / Temperature Measurement C01.1 CQ001...................................................................................12
4.3.3
Turbidity Measurement C01.1 CQ003.................................................................................................13
4.3.4
Raw Water Iron Measurement C01 CQ004.........................................................................................13
4.3.5
Raw Water Manganese Measurement C01.1 CQ005...........................................................................14

Page 2
C01.2 Aeration System................................................................................... 15
5.1
General.........................................................................................................................................................15
5.2 Equipment....................................................................................................................................................15
5.2.1
Aerator C01.2 C011 / BC021...............................................................................................................15
5.2.2
Valve C01.2 AA011 / AA021...............................................................................................................16
5.2.3
Valve C01.2 AA012 / AA022...............................................................................................................16
5.2.4
Penstocks C01.2 AA013 / AA023........................................................................................................16
5.3 Instruments..................................................................................................................................................17
5.3.1
Level measurement C01.2 CL511 / CL521.........................................................................................17
5.3.2
Level measurement C01.2 CL011 / CL012.........................................................................................17
5.3.3
H2S Measuring Cells C01.2 CQ001....................................................................................................18
C01.3 Statie Pompare transfer.......................................................................19
6.1
General.........................................................................................................................................................19
6.2 Equipment....................................................................................................................................................19
6.2.1
Pompe transfer C01.3 AP011 / AP021 / AP031...................................................................................19
6.3 Instruments..................................................................................................................................................20
6.3.1
Flow C01.3 CF001...............................................................................................................................20
6.3.2
Level measurement C01.2 CL0x1.......................................................................................................21
6.3.3
Pressiune aspiratie Pompe C01.3 CP0x1.............................................................................................21
6.3.4
Pressiune refulare Pompe C01.3 CP0x1..............................................................................................21
6.3.5
pH / Temperature Measurement C01.3 CQ001...................................................................................22
6.3.6
Oxigen Measurement C01 CQ003.......................................................................................................23
C01.4 Filtre deferrisare / demanganisare..................................................... 24
7.1
General.........................................................................................................................................................24
7.2 Equipment....................................................................................................................................................26
7.2.1
Automatic Valves Filter No. C01.4 BC011 (other Filters analogue)................................................26
7.2.2
Air Scour Blowers C01.6 AA011 / AA021 / AB031...........................................................................26
7.2.3
BW Pumps C01.5 AP011 / AP021 / AP031.........................................................................................26
7.3 Instruments..................................................................................................................................................27
7.3.1
Flow measurement C01.4 CF011.........................................................................................................27
7.3.2
Differential Pressure Measurement C01.4 CP001...............................................................................27
7.3.3
Turbidity measurement C01.4 CQ001.................................................................................................28
7.4 Process Unit Filtration: Start Stop / Backwash.....................................................................................29

7.4.1
Filter Backwash...................................................................................................................................29
7.4.2
Start Filtration......................................................................................................................................31
7.4.3
Stop Filtration......................................................................................................................................32
Page 3
C01.5 Statie Pompare Spalare....................................................................... 33
8.1
General.........................................................................................................................................................33
8.2 Equipment....................................................................................................................................................33
8.2.1
Pompe apa spalare filtre C01.5 AP011 / AP021..................................................................................33
8.3 Instruments..................................................................................................................................................34
8.3.1
BW Water flow measurement C01.5 CF001........................................................................................34
8.3.2
Level measurement Reservoir No. 3 xxx.............................................................................................35
8.3.3
Pressiune aspiratie Pompe C01.5 CP0x1.............................................................................................36
8.3.4
Pressiune refulare Pompe C01.5 CP0x1..............................................................................................36
C01.6 Statie Sufflante..................................................................................... 37
9.1
General.........................................................................................................................................................37
9.2 Equipment....................................................................................................................................................37
9.2.1
Suflante spalare filtre C01.6 AA011 / AA021.....................................................................................37
9.2.2
Automatic Valves C01.6 AA001..........................................................................................................37
9.2.3
Automatic Valves C01.6 AA003..........................................................................................................37
9.2.4
Pressiune sufflante C01.6 CP001.........................................................................................................38
9.2.5
Flow measurement C01.6 CF001........................................................................................................38
10 C02 Bazin apa spalare....................................................................................... 39

10.1 General.........................................................................................................................................................39
10.2 Equipment....................................................................................................................................................39
10.2.1 Mixer C02.1 AM001............................................................................................................................39
10.2.2
Pompe apa uzata B10 AP011 / AP021................................................................................................39
10.3 Instruments..................................................................................................................................................40
10.3.1 Nivel C02.1 CL001..............................................................................................................................40
10.3.2
Debit C02.1 CF001..............................................................................................................................41
11 C05.1/2 Monitorizare apa potabila..................................................................42

11.1 General.........................................................................................................................................................42
11.2 Instruments..................................................................................................................................................42
11.2.1 pH / temperatura apa potabile C05.1/2 CQ001....................................................................................42
11.2.2
Turbiditate apa potabile C05.1/2 CQ003.............................................................................................43
11.2.3
Chlor apa potabile C05.1/2 CQ006......................................................................................................43
11.2.4
Potable Water Iron Measurement C05.1 CQ005.................................................................................44
11.2.5
Potable Water Manganese Measurement C05.1 CQ004......................................................................44
11.2.6
Debitmetru FT1 / FT2..........................................................................................................................45
Page 4
12 Chemicals: C01.9 Dosing Systems.................................................................. 46

12.1 General.........................................................................................................................................................46
12.2 Equipment....................................................................................................................................................46
12.2.1 Dosing Pump 1 C01.9 AP011 / C01.9.................................................................................................46
12.2.2
Mixer C01.9 AM011 / AM021.............................................................................................................46
12.3 Instruments..................................................................................................................................................47
12.3.1 Level Measurement C01.9 CL011 / CL021.........................................................................................47
12.3.2
Flow Measurement C01.9 CF011Dosing Flow Pump1.....................................................................47
Annex 1 Chemical Dosing rates............................................................................ 48

A1.1 Dosing rates...................................................................................................................................................48
A1.2 Calculation of dosing flow rate of individual chemicals:..........................................................................48
Page 5
Overview water treatment Process
Procesul de tratare cuprinde urmtoarele etape:

Tratare a apei potabile:
-
B11/B12 /D13 - Camine de vane
C01 - Cladire statie
C01.1 - Instrumente de calitate / Prelevare probe
C01.2 - Aerator / Turn aerare cu placi
C01.3 Pompe intermediare
C01.4 Filtre deferrizare / Demanganizare
C01.5 Pompe Spalare Filtre
C01.6 Statie Suflante
Reservoare (existent )
Statia pompare existent
C05 - Instrumente de calitate / Prelevare probe
Tratare apa de spalare si tratare namol:

-
C02.1 Statie Pompare Apa Spalare
Unitate de preparare / dozare pentru urmtoarele substane:

-
C01.9 Dosare - coagulant
C01.9 Dosare - permanganat
Clor (existent )
Page 6
1.1
General Notes
Note: The tables give the main parameters for the function of instruments. The
missing information is added during further project elaboration and reviewed /
finalized during plant commissioning and start-up.
In general the switch points and alarms shall be implemented in the software of the
PLC / SCADA and not as hardwired alarms unless stated or required in the tender
documents.
The general meaning of letters for designation of measurements is explained below:
First letter
Designation
Flow
Level
Pressure measurement
Quality measurement ( further detailed by sub scripts)
Position
Density
Temperature
2nd letter
Designation
Difference
Totalizer ( Sum )
Consecutive
letters
Designation
Alarm ***)
Control function
Local indication *)
Data Recording
Switch point / Start of a procedure
Transmission **)
Page 7
*) Letter I: In general the analogue or binary instruments are equipped with local
indication at the transmitter. Therefore this is not further detailed in the description.
**) Letter T: The PIDs distinguish between signals transmitted to SCADA and local
indication using a horizontal line in the Instrument tag. As such the letter T is not
explicitly mentioned. The transmission to SCADA is considered as standard for
equipment with binary or analogue output and not described explicitly in the
document.
***) For alarms it is distinguished between Warnings and Alarms. Alarms should be
acknowledged by operator whereas Warnings should be indicated but if the plant
returns to normal status the warning is released (non-persistent).
Further information on the letters is given in the respective norms e.g. ISO 14167
1.2
Operation of Duty / Stand-by Equipment
In case of duty stand-by equipment installed (e.g., pumps, blowers,) the service time
shall be balanced. Thus the equipment with lowest running hours is put into service
upon restart of an equipment.
After 24 hours service time the active equipment is stopped and the reserve unit is
taken into service.
Page 8
C10 Camine de vane
2.1
General
The raw water enters the plant via pipelines from well fields. Each pipeline will be
branched to the new treatment plant. The pipeline to the existing reservoirs will be
kept as a bypass for the treatment plant. The pipeline to the new station and the
bypass to reservoirs can be isolated with manual valves.
The treated water from reservoirs will be returned via valve chamber C10.1 This
chamber contains an inlet for the treated water which can be isolated as well via a
manual valve.
2.2
Equipment
2.2.1 Manual valves C10.x AA011 Inlet to treatment plant

The inlet from each source is directed to the treatment plant. In normal operation the
valve is open OPEN. It is closed only for maintenance purpose of the station.
2.2.2 Manual valves C10.x.AA010 - Bypass
The manual valves C10.x AA10 permits the direct feeding of reservoirs from the
wells. In normal operation the valve is CLOSED. The valve is opened only for
maintenance purpose of treatment plant
2.2.3 Manual valves C10.1 AA012 Treated water to reservoirs
Apa tratata din

statie
C10.x.AA012
Bypass spre
Reservor
C10.x.AA010
C10.x.AA011
Intrare statie
tratare
The treated water is directed to the existing reservoirs. The pipe to each reservoir
can be isolated. In normal operation the valves are OPEN. The valve is closed only
for maintenance purpose.
Basic: Water to Treatment plant
OPEN
CLOSE
OPEN
Maintenance: Bypass to Reservoir
CLOSE
OPEN
CLOSE
Page 9
C01.1 Inlet measurement
3.1
General
The raw water enters the treatment plant via a pipeline DN250.
3.2
Equipment
n.a.
Nr piese
Instruments
Item No.
3.3
Code/
Building no.
2a
Descriere / Bezeichnung
2b
Loc
Buzau Est
C01.7 CP011/CP012
C01.7 CF011
2
1
C01.7 CP031/CP032
C01.7 CP041/CP042
C01.7 CP051/CP052
2
2
C01.7 CP061
C01.7 CF061
1
1
1
Buzau-Est
C01.7 Reverse osmosis

Pompa 1
Flow meter - Pump 1
Filter 5 m
Pomp 2
Osmosis bloc
Concentrate
Flow meter - Concentrate
Permeate
C01.7 Osm
Pompa 1
Traductor p
Debitmetru
Filtru 5 m
Pompa 2
Traductor p
Bloc osmo
Traductor p
Traductor p
Concentra
Traductor p
Debitmetru
Permeat
Transmitato
Transmitter for Quality measurements
calitate
C01.7 CQ011
ORP measurement
Traductor O
C01.7 CQ071
Conductivity
Traductor C
Page 10
C01.7 CQ072
C01.7 CP071
C01.7 CF071
1
1
1
C01.7CL091
C01.7CT091
C01.7CL101 / 111
Temperature
Flow meter - Permeate
Traductor te
Traductor p
Debitmetru
Cleaning station
Unitate spa
Level sensor + signal unit
Nivel reserv
Temperature sensor + controller
Thermostat
C01.7 Dosing osmosis

Float switch
cpl. with 2-stage PCB
C01.7 Dosa
LS
3.3.1 Flow Measurement C01.1 CF001

TAG No.:
C01.1 CF001
Location:
C01 Raw water Inlet
Signal:
4 20 mA
Function:
FIQRSA
%
100
M/h
500
170
Fct.
Condition
FSA
F > Max2
155
FSA
F > Max1
20
10
0
FA
FA
F < Min1
F < Min2
Description
Range-Max
Alarm High Flow
Max. Plant inflow is exceeded
Warning High Flow
The operator shall detect the reason for
excessive plant inflow.
Warning Low Flow **
Alarm Low Flow **
Range-Min
The inlet flow is summarized in order to determine of daily, monthly and annual
volume of raw water for evaluation of plant operation.
Note: Additional Warning(s) / Alarm(s) for C01.CF001 to be implemented, in case
needed for monitoring of well pumping stations.
Page 11
3.3.2 pH / Temperature Measurement C01.1 CQ001

TAG No.:
C01.1 CQ001-pH
Location:
C01 Raw water Inlet
Signal:
4 20 mA
Function:
QIRA
%
100
14
8.5
6.5
0
Condition
QA
QA
Q> Max1
Q< Min1
TAG No.:
C01.1 CQ002 Temperature
Location:
C01 Raw water Inlet
Signal:
4 20 mA
Function:
QIRA
%
100
Fct.
C
50
20
5
0
Fct.
Condition
TA
TA
T> Max1
T< Min1
Description
Range-Max
Warning High pH Raw water
Warning Low pH Raw water
Range-Min
Description
Range-Max
Warning High Temperature Raw water
Warning Low Temperature Raw water
Range-Min
Page 12
3.3.3 Turbidity Measurement C01.1 CQ003

TAG No.:
C01.1 CQ003
Location:
C01 Raw water Inlet
Signal:
4 20 mA
Function:
QIRSA
%
100
NTU
100
20
10
-10
0
Fct.
Condition
QA
QA
QA
Q> Max2
Q> Max1
Q< Min1
Description
Range-Max
Alarm High Turbidity
Warning High Turbidity
Not a criterion just to have the possibility
Range-Min
3.3.4 Raw Water Iron Measurement C01 CQ004

TAG No.:
C01.1 CQ004
Location:
C01 Raw water Inlet
Signal:
4 20 mA
Function:
QIRA
%
100
mg Fe/l
2
1,5
Fct.
Condition
QA
Q> Max1
Description
Range-Max
Warning iron high - Check instrument /
wells
Range-Min
Page 13
3.3.5 Raw Water Manganese Measurement C01.1 CQ005

TAG No.:
C01.1 CQ005
Location:
C01 Raw water Inlet
Signal:
4 20 mA
Function:
QIRA
%
100
mg Mn/l
2
1
Fct.
Condition
QA
Q> Max1
Description
Range-Max
Warning Manganese high - Check
device / wells - consider Permanganate
dosing
Range-Min
Page 14
C01.2 Aeration System
4.1
General
Pentru procesul de aerare se utilizeaza un aerator din placi profilate. Acest dispozitiv
consta intr-o serie de placi de plastic dispuse intr-un turn. Apa este distribuita la
partea superioara, aerul este aspirat in directia curentului printr-o deschidere (fanta)
ce se afla sub sistemul de distributie al apei. Zona placilor profilate este astfel creata
incat sa asigure un amestec optim apa-aer. Sub aceasta zona se afla un bazin
pentru colectarea apei. Aerul este evacuat in atmosfera.
The Aerator is set up in 1 + 1 configuration. The flow can be treated with 1 units.
However in normal operation all units are in service since this is a static device
without moving components there is no consumption of energy.
The outlet of the aerators is directed to effluent basins which are located under the
aerator. The basins can be isolated for maintenance and cleaning.
The effluent from the aerators flows to the filter station via a channel.
4.2
Equipment
4.2.1 Aerator C01.2 BB011 / BB021

The aerators are a static device. There are no moving parts.
Figura: Principiul aeratorului din placi profilate. (1)= Intrare Apa bruta, (2) Intrare aer,
(3) = Profiled plates. (4) Iesire aer, (5) iesire apa aerata
Page 15
The aerator has a local level indication which allows to detect clogging of the
distribution system. Further there is an opening for regular inspection of plates.
4.2.2 Valve C01.2 AA011 / AA021
Each aerator can be isolated via manual valves C01.2 AA0x1.
4.2.3 Valve C01.2 AA012 / AA022
A manual valve allows bypass of non-aerated water to the bazin below aerators. In
this way the amount of oxygen introduced can be reduced.
4.2.4 Penstocks C01.2 AA013 / AA023
By closing valves C01.2AA0x3 (outlet of the bazin under the aerators) each aerator
can be isolated for maintenance. Before closing the outlet the inlet valves to aerators
C01.2 AA011 / AA021 must be closed.
4.2.5 Valve C01.2 AA024
A manual valve is foreseen for draining the basin of the aerators for maintenance.
The basins are drained into the waste water tank located under the basins.
Page 16
4.3
Instruments
4.3.1 Level measurement C01.2 CL511 / CL521

This level measurement is used to monitor the level above distribution system of
aerator to detect clogging.
TAG No.:
C01.2 CL5x1
Location:
Aerator Top distributor
Signal:
Function:
Only local visual indication
LI
Clean distribution system if the headloss is above the marking.

4.3.2 Level measurement C01.2 CL011 / CL021
The level measurement in the basin of the aerators is used for control of the
intermediate pumps. The target is to maintain a constant level; i.e. to pump the same
quantity as for the inlet. In case of high level in the bazin after aerators an alarm is
issued. An alarm for low level is implemented for pump protection.
The operator has to select the measurement used for control purpose. In case of
maintenance of one basin the other basin has to be selected for control pupose.
TAG No.:
C01.2 CL0x1
Location:
Bazin under aerator x = 1 / 2
Signal:
4-20 mA
Function:
LICSA
%
100
m
2,5
2,1
1,9
Fct.
Condition
LA
LA
L>Max3
L>Max2
1,5
1,7
LC
LC
Control range for operation of

Pompe intermediare
0,5
0,2
LA
LS
L < MIN1
L < MIN2
Warning Level low

Alarm Level low / Stop Pumps
after 10 sec
Range-Min
Abs. m
Description
Range-Max
Alarm Overflow
Warning Level high
Page 17
4.3.3 H2S Measuring Cells C01.2 CQ001

The H2S measuring cell is used for safety reasons. The H2S content of the air in the
room is measured and monitored and alarms are given in case of high content.
TAG No.:
C01.2 CQ001
Location:
Aerators
Signal:
4-20mA
Function:
QIA Display and recording in SCADA
%
100
ppm
Fct.
Condition
100
10
QA
Q> Max2
QA
Q> Max1
Description
Range-Max
Alarm H2S high Check Air piping /
tightness of connections
Warning H2S high Check Air piping /
tightness of connections
Range-Min
Page 18
C01.3 Statie Pompare intermediare
5.1
General
The pompe intermediare are used to feed the water to filtration plant. The water will
be supplied from the bazin under the aerators.
5.2
Equipment
5.2.1 Pompe intermediare C01.3 AP011 / AP021 / AP031

The intermediate pumps C01.3 AP011/AP021 /AP031 (1 + 1) are controlled
according to the level in the bazin under the aerators C01.2 CL0x1.
In normal operation 1 pump is running. The pump is running in control mode with
variable speed. (In case 2 pumps are running they shall be controlled to equal
speed.)
The intermediate pumps are monitored and protected by the flow meter FIRQSA
C01.3 CF001 and by the level meter LICSA C01.2 CL0x1 besides their internal
protections.
Change of duty / stand-by units is effected to balance operating hours.
Page 19
5.3
Instruments
5.3.1 Flow C01.3 CF001

TAG No.:
C01.3 CF001
Location:
C01.3 Transfer pumps
Signal:
4 20 mA
Function:
FIRQSA
%
100
m/h
300
Fct.
Condition
1200
FQ
FQ>1200
185
FSA
175
FA
50
FS
45
40
FA
FSA
FS > min.
Description
Range-Max
Counter for processed filter volume.
After approx.. 1200 m backwash of one
filter is needed. Filter with the longest
service time since last backwash has to
be washed.
Alarm high flow; shut-down after 10 sec
IF 1 pump in operation
Warning high flow
Min. flow for service of Osmosis
(Shutdown after 30 min)
Warning low flow ( 1 Pump )

Alarm low flow; ( 1 Pump )
shut-down after 10 sec
Range-Min
The total water flow is summarized in order to determine the water production for plant
performance records.
Page 20
5.3.2 Level measurement C01.2 CL0x1

See C01.2 Aerators
5.3.3
Pressiune aspiratie Pompe C01.3 CP0x1
TAG No.:
C01.3 CP0x1
Location:
C01.3 - Pompe transfer
Signal:
4 20 mA
Function:
PIRC
%
100
bar
10
-0,2
-0,3
Fct.
Condition
PA
PA
P < Min1
P < Min2
-1
Description
Range-Max
Warning Pressure low
Alarm Pressure low Switch off pump
after 30 sec
Range-Min
5.3.4 Pressiune refulare Pompe C01.3 CP0x1

TAG No.:
C01.3 CP0x1
Location:
C01.3 - Pompe transfer
Signal:
4 20 mA
Function:
PIRC
%
100
bar
10
2,0
Fct.
Condition
PA
P > Max2
1,8
PA
P > Max1
Description
Range-Max
Alarm Pressure high Switch off Pump
after 10 sec
Warning Pressure high
Range-Min
Note: Possibility for Alarm / Warning levels for low pressure to be foreseen in the
program.
Page 21
5.3.5 pH / Temperature Measurement C01.3 CQ001

TAG No.:
C01.3 CQ001
Location:
C01.3 Aerator Outlet
Signal:
4 20 mA
Function:
QIRA
%
100
14
8.5
6.5
0
Condition
QA
QA
Q> Max1
Q< Min1
TAG No.:
C01.3 CQ002 Temperature
Location:
Signal:
4 20 mA
Function:
QIRA
%
100
Fct.
C
50
20
5
0
Fct.
Condition
TA
TA
T> Max1
T< Min1
Description
Range-Max
Warning High pH Raw water
Warning Low pH Raw water
Range-Min
Description
Range-Max
Range-Min
Page 22
5.3.6 Oxigen Measurement C01 CQ003

TAG No.:
C01.3 CQ003
Location:
Signal:
4 20 mA
Function:
QIRSA
%
100
mg/l
20
15
Fct.
Condition
QA
Q> Max2
Description
Range-Max
Alarm High oxigen aerated water
12
QA
Q> Max1
Warning High oxigen aerated water
4
2
0
QA
QA
Q< Min1
Q< Min2
Warning Low Oxigen aerated water

Alarm Low Oxigen Aerated water
Range-Min
Page 23
C01.4 Filtre deferrisare / demanganisare
6.1
General
The statie filtre rapide C01.4 comprises 4 pressure tanks with a diameter of 2.800
mm (area 6 m) each. The filtered water is transfered to the existing reservoirs 2 x
1000 m via the valve chamber C10.1.
The filters are equipped with automatic valves for operation and backwash, flow
meter and differential pressure measurements for control purpose.
The filters will be backwashed at regular intervals with air and water. Only one filter
can be backwashed at a time.
The criteria for backwash are as follows:
-
Service time ( normal service time approx. 28 hours )
Total station processed volume per filter run (approx. 1200 m for 6 m filter) .
Note: Recommended to rely on the inlet flow meter C01.3 CF001 since there
is no special control for equal distribution in the filter station. However a
counter is to be implemented as well for the flow meters C01.4CFx1.
Differential pressure C01.4 CP001 high ( > 0,5 bars ) .
In all cases the filter with the longest service time is backwashed.
For backwash it has to be ensured that

-
Pompe apa spalare filtre C01.5 AP011 / 21 are available
Suflante spalare filtre C01.6 AA011 / 21 are available
BW Water can be discharged to bazin colectare apa uzata de spalare filtre

C02.1 CL001 Level not high discharge not blocked.
Apa filtrata is directed to Reservoir 2 x 1000 m 3. The pompe apa spalare filtre C01.5
AP011/AP021 are connected to the outlet of the reservoirs.
Please note that a fraction of the treated water is desalinated by a reverse osmosis
system.
The waste water flows by gravity to the C02 bazin colectare apa uzata de spalare
filtre. From this reservoir the water is discharged to canalizare via pompe apa uzata
(de la spalare filtre) C02 AP011/AP021. The bazin is equipped with electrical mixer to
prevent sedimentation.
Page 24
The backwash and filtration process can be started and stopped from the SCADA. In
this case the PLC initiates the necessary actuations on valves according to the
operation sequences.
The operation and backwash sequences are outlined in the next sections.
Page 25
6.2
Equipment
6.2.1 Automatic Valves Filter No. C01.4 BB011 (other Filters analogue)
Each filter is equipped with automatic valves and penstocks as follows.
Filter Inlet Valve
C01.4 AA011
Filtered water outlet valve
C01.4 AA012
Backwash Water Inlet valve
C01.4 AA013
Backwash Water Outlet valve
C01.4 AA014
Air inlet valve
C01.4 AA015
Drainage valve
C01.4 AA016 (Manual)
Vent valve(mechanical type)
C01.4 AA017 (Mechanical Automatic)
Sampling valve (Water)
C01.4 AA511 /(Manual)
The valve designations are given only for filter 1 for simplicity.
Except the filtered water outlet control valve all other devices are only open /close .
6.2.2 Air Scour Blowers C01.6 AA011 / AA021
The air scour blowers are located in object C01.6. For details see respective section.
6.2.3 BW Pumps C01.5 AP011 / AP021
The backwash pumps are located in object C01.5. For details see respective section.
Page 26
6.3
Instruments
6.3.1 Flow measurement C01.4 CF011

TAG No.:
C01.4 CF0x1
Location:
C01.4 Outlet Sand filters F0x
Signal:
4 20 mA
Function:
FIQRSA
%
100
m/h
300
120
100
Fct.
Description
Range-Max
Alarm high flow
Warning high flow
FQ > 1200 m
Totalizer total volume per filter run has

reached threshold, a backwash is
requested.
Note in General. The filter with longest
service time is to be backwashed.
FSA
FA
FQ
Condition
Range-Min
6.3.2 Differential Pressure Measurement C01.4 CP001

The pressure at the filter outlet is measured in order to detect excessive headloss
across the sand bed.
TAG No.:
C01.4 CP0x1
Location:
C01.4 Media filter / Filtered water
Signal:
4 20 mA
Function:
PDISA
%
100
bar
1
0,7
0,6
0,5
0
Fct.
Condition
PDA
PDA
PDSA
DP>max2
DP>max2
DP>max1
Description
Range-Max
ALARM High Differential pressure
Warning High Differential pressure
Pressure high Backwash request
Range-Min
Page 27
6.3.3 Turbidity measurement C01.4 CQ001

The turbidity of treated water is monitored for documentation.
TAG No.:
C01.4 CQ001
Location:
C01.4 Media filter - Filtered water
Signal:
4 20 mA
Function:
QIRA
%
100
NTU
10
1
0,8
0
Fct.
Condition
QA
QA
Q> Max1
Q> Max1
Description
Range-Max
Alarm high turbidity backwash needed
Warning drinking water turbidity high
Range-Min
Page 28
6.4
Process Unit Filtration: Start Stop / Backwash
For each filter tank C01.4 BB0x1 in the SCADA the operation sequences for Start /
Stop Filtration and Backwash can be initiated.
In this case the PLC initiates the necessary actuations on valves according to the
operation sequences given in the following table.
6.4.1 Filter Backwash
Actual values set

during start-up
Duration
Aeration /
Deaeration
C01.4 AA017
Backwash Water
outlet
Backwash Water
Inlet
Air inlet valve

C01.4 AA015
Step
C01.4 AA014
KKS-no.:
C01.4 AA013
C01.4 AA011
No.
Filter Inlet
Valve Designation
C01.4 AA012
Filtered water Outlet
The backwash sequence is given for filter 1 only for simplicity.
Filter Backwash
B
Basic Position
Isolated
Filter
Lowering 1: BW outlet
OPEN
C01.6
Lowering valve
CLOSE
CLOSE
CLOSE
CLOSE
CLOSE
OPEN
AUTO
AUTO
1 min
30s
AA003
Lowering 2 (water leaves via

lowering valve
OPEN
C01.6
Lowering valve
AA003
CLOSE
C01.6
Lowering valve
AA003
OPEN
OPEN
AUTO
OPEN
CLOSE
AUTO
Start Air blower 1
OPEN
Open Air Inlet Valve
OPEN
OPEN
AUTO
OPEN
OPEN
AUTO
AUTO
Note: Close condensate

drainage
valve
C01.6
AA001
Air bubbling phase
30s
Page 29

Stop Air blower 1
OPEN
OPEN
AUTO
Close Air Inlet Valve
OPEN
CLOSE
AUTO
Note: Open condensate

drainage
valve
C01.6
AA001
Calming
OPEN
AUTO
1 min.
Water backwash
Open BW Inlet Valve
OPEN
OPEN
AUTO
Start Backwash Pump
OPEN
OPEN
AUTO
BW Fast wash
OPEN
OPEN
AUTO
Close BW Outlet Valve
OPEN
CLOSE
AUTO
Refill
OPEN
CLOSE
AUTO
STOP Backwash Pump
OPEN
AUTO
Close BW inlet valve
CLOSE
AUTO
Close vent valve

Basic Position
Isolated
2 min.
1 min
AUTO
Filter
CLOSE
CLOSE
CLOSE
CLOSE
CLOSE
AUTO
Page 30
6.4.2 Start Filtration
Basic Position
Isolated
Filter
CLOSE
CLOSE
Open FW Outlet
OPEN
OPEN
Open RW Inlet
OPEN
Timer for
backwash
time
to
next
OPEN
CLOSE
CLOSE
Actual values set

during start-up
Duration
Aeration /
Deaeration
C01.4 AA017
Air inlet valve
Backwash Water
outlet
Backwash Water
Inlet
CLOSE
C01.4 AA015
Step
C01.4 AA014
KKS-no.:
C01.4 AA013
C01.4 AA011
No.
Filter Inlet
Start Filtration
C01.4 AA012
Note: In case a filter is going back to service e.g. after backwash the flow rate on all
other filters of a group is changed.
AUTO
AUTO
AUTO
OPEN
AUTO
Acc.
BW
criteria
Reset totalizer for filter flow

since last backwash
Page 31
6.4.3 Stop Filtration

In automatic mode the filter is stopped only for backwashing. In case the plant is not
in service, the valves remain open (depressurized)
CLOSE
CLOSE
Basic Position
isolated
Filter
Duration
CLOSE
Actual values set

during start-up
CLOSE
Aeration /
Deaeration
CLOSE FW Outlet
C01.4 AA017
CLOSE
Air inlet valve
Close FW Inlet
C01.4 AA015
OPEN
Backwash Water
outlet
OPEN
Step
C01.4 AA014
C01.4 AA012
Basic Position / Filter in

Service
KKS-no.:
Backwash Water
Inlet
C01.4 AA011
No.
Filter Inlet
Stop Filtration
C01.4 AA013
The sequence for stopping is as follows.
AUTO
AUTO
AUTO
CLOSE
CLOSE
CLOSE
AUTO
Page 32
C01.5 Statie Pompare Spalare
7.1
General
The 3 pompe apa spalare filtre will be installed in the pumping station C01.5. The
water will be supplied from the reservoirs 2 x 1000 m 3 via a separate pipeline from.
For backwash of Filtre deferrisare / Demanganisare C01.4 it has to be ensured that
-
Pompe apa spalare filtre C01.5 AP011 / 21 are available (min. 1 pump)
Sufflante spalare filtre C01.6 AA011 / 21 are available (min 1 blower)
BW Water can be discharged to bazin apa uzata C02.1 CL001 Level not
blocked.
7.2
Equipment
7.2.1 Pompe apa spalare filtre C01.5 AP011 / AP021

The pompe apa spalare filtre are used for backwash of the sand filters. These are
started/stopped by the control sequence of filters backwashing. One pump is in
service and the 2nd pump is in stand-by.
The pompe apa spalare filtre are monitored and protected by the flow meter FIRQSA
C01.5 CF011 and by the level meter LISA xxx in Reservoir No. 3 besides their
internal protections.
Page 33
7.3
Instruments
7.3.1 BW Water flow measurement C01.5 CF001

TAG No.:
C01.5 CF001
Location:
C01.5 Statie Pompare Apa Spalare
Signal:
4 20 mA
Function:
FIRQSA
%
100
m/h
300
250
Fct.
FSA
220
FA
75
50
FA
FSA
Condition
Description
Range-Max
Alarm high flow; shut-down after 10 sec
Warning high flow
Warning low flow ( 1 Pump )
Alarm low flow; ( 1 Pump )
Range-Min
The Backwash water flow is summarized in order to determine the backwash water volume
for plant performance records.
Page 34
7.3.2 Level measurement Reservoir No. xxx

This level measurement is used for control of pumps C01.5.
TAG No.:
Xx
Location:
Reservoir No. 1 / 2 existing level meters
Signal:
4-20 mA
Function:
LISA
%
100
m
6
5,7
5,
Abs. m
Fct.
Condition
LA
LA
L>Max3
L>Max2
Description
Range-Max
Alarm Overflow
Warning Level high
2,0
LS
L> MAX1
Nec. level for starting a backwash
0,5
0,3
0
LA
LS
L < MIN1
L < MIN2
Warning Level low

Alarm Level low / Stop Pumps
Range-Min
Page 35
7.3.3 Pressiune aspiratie Pompe C01.5 CP0x1

TAG No.:
C01.5 CP0x1
Location:
C01.5 - Pompe spalare
Signal:
4 20 mA
Function:
PIRC
%
100
bar
10
-0,2
-0,3
Fct.
Condition
PA
PA
P < Min1
P < Min2
-1
Description
Range-Max
Alarm Pressure low Switch off pump
after 30 sec
Range-Min
7.3.4 Pressiune refulare Pompe C01.5 CP0x1

TAG No.:
C01.5 CP0x1
Location:
C01.5 - Pompe spalare
Signal:
4 20 mA
Function:
PIRC
%
100
bar
10
2,5
Fct.
Condition
PA
P > Max2
2,3
PA
P > Max1
Description
Range-Max
Alarm Pressure high Switch off Pump
after 10 sec
Range-Min
Page 36
C01.6 Statie Sufflante
8.1
General
In object C01 will be located the sufflante spalare filtre.
8.2
Equipment
8.2.1 Suflante spalare filtre C01.6 AA011 / AA021

The suflante spalare filtre are used for backwash of the sand filters. These are
started/stopped by the control sequence of filters backwashing. For backwash of
sand filters 1 blower is in service and the other blower is in stand-by.
The suflante spalare filtre are protected by a pressure and flow measurement apart
from internal motor protection.
8.2.2 Automatic Valves C01.6 AA001
Condensate water in the air pipe is removed via an automatic valve C01.6 AA001.
The valve is normally open. When one blower is in service the valve is closed.
8.2.3 Automatic Valves C01.6 AA003
The valve C01.6 AA003 in the pipeline to the filters is used for lowering of the water
level in the sand filter vessels before air scouring. The valve is opened during the
sequence of backwashing. In normal service it is closed.
Page 37
Page 38
8.3
Instruments
8.3.1 Pressiune sufflante C01.6 CP001

TAG No.:
C01.6 CP001
Location:
C01.6 - Statie sufflante
Signal:
4 20 mA
Function:
PIRC
%
100
bar
1
0,6
Fct.
Condition
PA
P > Max2
0,55
PA
P > Max1
0,15
0,1
PA
PA
P < Min2
P < Min2
Description
Range-Max
Alarm Pressure high Switch off Blower
after 10 sec
Warning Pressure low Switch off
blower after 30 sec
Range-Min
8.3.2 Flow measurement C01.6 CF001

TAG No.:
C01.6 CF001
Location:
C01.6 Blower station
Signal:
4 20 mA
Function:
FIRSA
%
100
m/h
600
550
500
150
100
Fct.
FSA
FA
FA
FSA
Condition
Description
Range-Max
Alarm high flow; (1 blower)
Warning high flow (1 blower)
Warning low flow (1 blower )
Alarm low flow; ( 1 blower)
Range-Min
Page 39
A01.7 Osmosa
The automation of the osmosis system is realized by a local control panel with a
PLC. For detailed functional description, please refer to manual. The connection is
achieved via Profinet.
9.1
Equipment
9.1.1 Osmosis Unit C01.8

The RO unit is designed to produce low salinity water and reduce chloride content of
the produced drinking water.
The capacity has been set to 30 m/h. The reverse osmosis unit is started / stopped
from SCADA. The production capacity and the product recovery can be set from
SCADA. In general, the local PLC is adjusting the production to achieve a preset
setpoint for permeate flow rate (21 30 m/h - Design 30 m) and product recovery
( 75 90% - Design 80%) .
In this way the production rate and the performance can be adjusted to varying flow /
salinity due to changing characteristics of raw water within the operating limits of the
RO system e.g. acc. a table e.g.
#
Inlet Flow
m/h
R
1 0 - 80
R
2 80,1 120
R
3 120, 1 - 180
Inlet Salinity
#
S/cm
0 - 1000
1000 1200
1200 - 1500
1500 - 2500
RO Permeate
Setpoint m/h
20
25
30
RO Recovery
Setpoint *
%
85
82
80
75
* In any case the RO concentrate flow shall be established to min 6 m/h for EST.
A continuous adjustment is not required, however the operation flow shall be set
Page 40
The following table is the necessary Input / Output signal list of the local PLC from /
to the SCADA.
Action
# Output Signals*
1 General alarm
2 Plant ready
Control PLC, VDU,
3 Service
4 Production ON
5 Cleaning ON
6 Actual permeate flow
Actual product
7 recovery
Requirement for
8 cleaning
Indicati
Status
on
Alarm Control
X
X
X
X
X
X
X
X
X
X
X
Input Signals to
# PLC*
Action
Indicati
Status
on
Production Start
1 Command
2 Set point remote Flow
Set point remote
3 Recovery
Alarm Control
X
X
Page 41
9.2
Instruments
The following instruments are installed for monitoring of Reverse Osmosis system.
Cod
No.
For details please refer to operation manual of Reverse Osmosis.
C01.7 CP011/CP012
C01.7 CF011
2
1
C01.7 CP031/CP032
C01.7 CP041/CP042
C01.7 CP051/CP052
2
2
C01.7 CP061
C01.7 CF061
1
1
C01.7 CQ011
C01.7 CQ071
C01.7 CQ072
C01.7 CP071
C01.7 CF071
1
1
1
1
1
1
C01.7CL091
C01.7CT091
C01.7CL101 / 111
Locul de instalare
C01.7 Osmosa inversa
Pompa 1
Traductor pressiune aspirare / refulare
Debitmetru apa alimentare
Filtru 5 m
Pompa 2
Traductor pressiune aspirare / refulare
Bloc osmosa
Traductor pressiune
Traductor pressiune
Concentrat
Traductor pressiune
Debitmetru apa concentrat
Permeat
Transmitator pentru masuratori de calitate
Traductor ORP
Traductor Conductibilitate
Traductor temperatura
Traductor pressiune
Debitmetru apa permeat
Unitate spalare
Nivel reservor
Thermostat
C01.7 Dosare - Osmosa
LS
Min.
Max.
Unitate
0
0
10
55
bar
m/h
16
bar
0
0
16
12
bar
m/h
-500
0,01
0
0
0
1500
20,00
80
16
50
mV
mS/cm
C
bar
m/h
Page 42
9.3
Process Unit Osmosis - Start / Stop / Cleaning
9.3.1 Osmosis Starting

The osmosis can started if the flow rate C01.3 CF001 is > 50 m /h. Min. 1 of the
Intermediate pumps has to be in service.
9.3.2 Osmosis Stop
The osmosis is stopped in case the plant flow rate is not high enough for operation of
the RO system.
The Osmosis can be stopped in case the salinity / conductivity of the plant inlet is
very low and reduction of chloride content is not required.
Note: In this case the intermediate rinse or plant preservation needs to be performed
for prolonged shut-downs.
9.3.3 Osmosis Intermediate rinse
In order to avoid possible operational problems the Reverse Osmosis unit needs to
be operated in regular intervals.
If the system is out of service for > 24 h; The Osmosis is operated for 30 min. at a
specified flow and recovery: 25 m/h; 80% recovery).
If the unit is to be taken out of service for prolonged periods ( > 48 hours ), the
membrane system has to be preserved acc. manufacturers instructions.
9.3.4 Osmosis Cleaning
In regular intervals the RO system needs to be cleaned.
Cleaning process requires manual preparation and presence of operator on site near
the equipments. The cleaning is thus started at the local operation panel.
Cleaning is required in case of:
-
Excessive pressure drop across the RO unit Threshold set upon start-up
Decrease of permeate quality
Decrease of normalized flow / membrane permeability.
The parameters of the RO performance are monitored, if a criterion for cleaning is

achieved a message is set.
Page 43
10
A01.8 Monitorizare apa potabila
10.1 General
Before discharge to the reservoirs the water quality is measured (Conductivitate).
The conductivity is related to the chloride content via a correlation. Based on this
alarm values for high conductivity / chloride will be defined.
10.2 Instruments
10.2.1 Flow C01.8 CF001
The flow meter measures the potable water flow and is used for control of
chlorination and plant performance recording.
TAG No.:
C01.8 CF001
Location:
C01.8 Treated water from Filtration / Osmosis
Signal:
4 20 mA
Function:
FIRQCSA
%
100
m/h
300
185
175
75
165
60
40
Fct.
Condition
FSA
Description
Range-Max
Alarm high flow
FA
Warning high flow

Normal flow range
FA
FSA
Warning low flow

Alarm low flow
Range-Min
The total water flow is summarized in order to determine the water production for plant
performance records.
Page 44
10.2.2 Potable Water Conductivity Measurement A01.8 CQ001

TAG No.:
A01.8 CQ001
Location:
A01.8 Treated water after RO / before Reservoir
Signal:
4 20 mA
Function:
QIRSA
%
100
S/cm
2.000
1400
Fct.
Condition
QA
Q> Max2
1250
300
QA
QA
Q> Max1
Q< Min1
100
0
QA
Q< Min2
Description
Range-Max
Alarm High Conductivity Raw waterCheck operating regime of RO Unit
Warning high conductivity
Warning low conductivity
Stop RO Unit if in Automatic Operation ( >
15 min )
Alarm Low Conductivity Stop Osmosis
Range-Min
-Example for correlation of conductivity chloride
Page 45
11
C02 Bazin apa spalare
11.1 General
The waste water from the backwash of the sand filters C01.4 flows by gravity to the
135 m3 Rezervor stocare apa de la spalarea filtrelor C02. Expected quantity is max.
120 m3 per day (28,8 m3 per backwash, 4 backwashes per day).
Submersible pumps C02.1 AP011 / AP021, installed in the pumping station transport
the water back to the canalizare.
The bazin is equipped with submersible mixers C02.1 AM001 and a level instrument
C02.1 CL001.
11.2 Equipment
11.2.1 Mixer C02.1 AM001
The mixer is installed in the bazin apa spalare to prevent sedimentation of the
suspended solids. The mixers are in continuous service during the pumping of
effluents. The mixer is stopped below a certain minimum water level.
11.2.2 Pompe apa uzata B10 AP011 / AP021
The pompe apa uzata are started/stopped in accordance with a time program (daily
pumping hours) depending on the load to canalizare. The pumps are fixed speed
type. The operation is controlled according the level measurement C02.1 CL001.
Note / Time schedule to be clarified: Is it possible to pumps any time during the day
or is it prefered to implement a schedule to pump the water at dedicated time periods
(preferably during night.)
The pompe apa uzata are monitored and protected by the flow meter C02.1 CF001
and by the level meter C02.1 CL001 besides their internal protections.
Page 46
11.3 Instruments
11.3.1 Nivel C02.1 CL001
TAG No.:
C02.1 CL001
Location:
C02.1 Bazin apa spalare
Signal:
4 20 mA
Function:
LISA
%
100
m
4,5
3,6
3,5
Abs. m
92,80
Fct.
Condition
450
LA
LA
L > Max4
L > Max3
LS
LS
LS
LS
LS
LSA
LSA
L > Max2
L < min1
L > Max2
L > Max1
L < Min2
L < Min3
L < Min4
3,2
1,5
0,6
0,8
0,3
0,6
0,2
0
0,0
88,30
Description
Range-Max
Alarm Level High - Overflow
Warning Level High
Start pump 2
Stop pump 2
Start pump
Release mixer
Stop pump
Level low; Stop mixer
Alarm level low; Protection shut-down
All pumps
Range-Min
Note: Volumes are approximate values only.
Page 47
11.3.2 Debit C02.1 CF001

The flow measurement is used for operational control of the process and for
protection of the pompe apa uzata C02.1 AP011/AP021.
TAG No.:
C02.1 CF001
Location:
C02.1 Pompe apa uzata
Signal:
4 20 mA
Function:
FIQRA
%
100
m/h
150
120
Fct.
Condition
FS
Q > Max4
100
50
30
FA
FA
FSA
Q > Max3
Q < Min3
Q < Min4
90
FS
Q > Max2
75
25
15
0
FA
FA
FSA
Q > Max1
Q < Min1
Q < Min2
Description
Range-Max
Alarm high flow ( 2 pump) - Shutdown after
10 sec
Warning high flow ( 2 pump)
Warning low flow ( 2 pump)
Alarm low flow - ( 2 pump)
Shut-down after 10 sec
Alarm high flow ( 1 pump) - Shutdown after
10 sec
Warning high flow ( 1 pump)
Warning low flow
Alarm low flow - Shut-down after 10 sec
Range-Min
Page 48
12
C05.1/2 Monitorizare apa potabila
12.1 General
For the pipelines to networks the water quality is measured (pH, T, Conductivitate,
turbiditate, Fe, Mn, clor residual).
12.2 Instruments
12.2.1 pH / temperatura apa potabile C05.1/2 CQ001
The pH of the drinking water pH shall be within the values required by legislation.
TAG No.:
C05.x CQ001
Location:
Potable water - pH
Signal:
4 20 mA
Function:
QIRCA
%
100
12
9,5
7,5
8,5
6,5
2
Fct.
Condition
QA
QC
Q> Max1
QA
Q< Min1
TAG No.:
C05.x CQ002
Location:
Potable water - Temperature
Signal:
4 20 mA
Function:
QIRA
%
100
C
50
30
0
0
Fct.
Condition
TA
TA
T> Max1
T< Min1
Description
Range-Max
Warning High pH Drinking water
Control range depending on actual water
composition
Warning Low pH Drinking water
Range-Min
Description
Range-Max
Range-Min
Page 49
12.2.2 Turbiditate apa potabile C05.1/2 CQ003

The turbidity of treated water is monitored for documentation.
TAG No.:
C05.x CQ003
Location:
Apa potabila
Signal:
4 20 mA
Function:
QIRA
%
100
NTU
100
5
1
0
Fct.
Condition
QA
Q> Max1
QA
Q> Max1
Description
Range-Max
Alarm drinking water turbidity higher
than regulation
Warning drinking water turbidity high
Range-Min
12.2.3 Chlor apa potabile C05.1/2 CQ006

The residual chlorine is measured and controlled.
TAG No.:
C05.x CQ006
Location:
Apa potabila
Signal:
4 20 mA
Function:
QIRA
%
100
mg/l
5
0,75
0,5
0,4
0
Fct.
Condition
QA
Q> Max1
QA
Q< Min1
Description
Range-Max
Warning High Chlorine Drinking water
Target value
Warning Low Chlorine Drinking water
Range-Min
Page 50
12.2.4 Potable Water Iron Measurement C05.1 CQ005

Iron / Manganese is measured for a single channel only
TAG No.:
C05.1 CQ005
Location:
C01 Raw water Inlet
Signal:
4 20 mA
Function:
QIRA
%
100
mg Fe/l
2
0,25
0,15
Fct.
Condition
QA
QA
Q> Max2
Q> Max1
Description
Range-Max
Alarm high Fe
Warning high Fe
Range-Min
12.2.5 Potable Water Manganese Measurement C05.1 CQ004

TAG No.:
C05.1 CQ004
Location:
C01 Raw water Inlet
Signal:
4 20 mA
Function:
QIRA
%
100
mg Mn/l
0,15
0,06
0,04
Fct.
Condition
QA
QA
Q> Max2
Q> Max1
Description
Range-Max
Alarm Manganese high
Warning Manganese high
Range-Min
Page 51
12.2.6 Debitmetru FT1 / FT2

The flow meter is used for recording the water quantity sent to the network.
TAG No.:
FT1 / FT2
Location:
Camera debitmetru
Signal:
4 20 mA
Function:
FIQRSA
%
100
m/h
1000
450
400
Fct.
75
50
0
FA
FA
Condition
FA
FA
Description
Range-Max
Alarm high flow Pumps protection
Warning high flow Pumps protection
Warning low flow Pumps protection

Alarm low flow pumps protection
Range-Min
NOTE: Additional alarms if needed.
Page 52
13
Chemicals: C01.9 Dosing Systems
13.1 General
The plant comprises 2 dosing systems consisting of solution tank with mixer and
level measurement, dosing pump with flow mearsurement.
Depending on actual plant requirements the dosing systems can be used
simultaneous or in alternating sequence.
It is foreseen to dose KMnO4 during plant start-up or in case of high manganese
content.
13.2 Equipment
13.2.1 Dosing Pump 1 C01.9 AP011 / C01.9
The dosing pumps are controlled acc. to a 4 20 mA signal. The flow rate is adjusted
in proportion to the plant flow rate (C01.1 CF001) .
The dosing pump can be operated only when there is enough solution available in
the dosing tank C01.9 CL011 / CL021.
13.2.2 Mixer C01.9 AM011 / AM021
The dosing tanks are equipped with an electric mixer for preparation of solution /
dilution from solid or concentrated substances.
The mixer is started and / stopped by operator for solution preparation only.
Page 53
13.3 Instruments
13.3.1 Level Measurement C01.9 CL011 / CL021
The level measurement is used for monitoring of storage quantity.
TAG No.:
C01.9 CL0x1
Location:
Dosing Tank 1 / 2
Signal:
4-20 mA
Function:
LSA
%
100
m
2
1,8
0,2
0,25
0,1
0
Fct.
Condition
LS
LS
LS
LSA
L > Max2
L > Max1
L < Min 1
L < Min 2
Description
Range-Max
Level high Alarm
Release dosing pumps
Level low Alarm refill
STOP dosing pumps
Range-Min
13.3.2 Flow Measurement C01.9 CF011Dosing Flow Pump1

The dosing rate is controlled in proportion to the plant inflow C01.1 CF001. The pump
generates a flow signal to verify the dosing rate.
TAG No.:
C01.9 CF0x1
Location:
Dosing pump 1/2
Signal:
4 20 mA
Function:
FIR
%
100
0
l/h
50
3 30
0
Fct.
Condition
FC
Min < F < Max
Description
Range-Max
Control range
Range-Min
Page 54
Annex 1 Chemical Dosing rates

A1.1 Dosing rates
The chemical dosing rates are defined according actual water quality.
The dose of coagulant (PAC) is depending mainly on the raw water turbidity. It is
practical to establish a dosing characteristic in form of a table where the dose is
interpolated in between some fixed values for a defined turbidity. An example is given
below. (Note: Actual values to be defined at plant start-up.)
KMnO4-Dose in mg/l
0
Norm
1,5
Max.
2,4
A1.2 Calculation of dosing flow rate of individual chemicals:

The dosing flow rates F in l/h depends on the following parameters:
-
Chemical solution concentration S (%)
Density in kg/l
Chemical dose D in mg/l or g/m
Process flow rate Q in m/h
The calculation is as follows:

F [l/h] = Q [m/h] * d [g/m] / ( [kg/l] *1000 g/kg * S [%] )
Example: Q = 180 m/h; Dose 1,5 mg/l KMnO solution with 30 g/l strength, = 1,0
kg/l
Ftot [l/h] = 180 m/h * 1,5 g/m / ( 30 g/l ) = 9 l/h
In this case it is recommended to operate the dosing pump at 9 l/h
Page 55

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CL 1 STATII DE TRATARE APA POTABILA IN LOCALITATILE BUZAU SI SAPOCA

WBG Wasserbaugesellschaft mbH, Kulmbach

S.C. CORAL S.R.L Tulcea

S.C. COMPANIA DE APA S.A. BUZAU

CL 1 STATII DE TRATARE APA POTABILA IN LOCALITATILE BUZAU SI SAPOCA

Overview water treatment Process....................................................................6

Operation of Duty / Stand-by Equipment...................................................................................................8

B11 Camin de vane.............................................................................................. 9

Manual valves B10.AA010 - Bypass.....................................................................................................9

Manual valves B11.AA012 Treated water to reservoirs......................................................................9

B12 / D2 Camin de vane.................................................................................... 10

Manual valves D2.AA011 / AA012 Bypass to Reservoirs...............................................................10

C01.1 Inlet measurement................................................................................11

pH / Temperature Measurement C01.1 CQ001...................................................................................12

Turbidity Measurement C01.1 CQ003.................................................................................................13

Raw Water Iron Measurement C01 CQ004.........................................................................................13

Raw Water Manganese Measurement C01.1 CQ005...........................................................................14

CL 1 STATII DE TRATARE APA POTABILA IN LOCALITATILE BUZAU SI SAPOCA

C01.2 Aeration System................................................................................... 15

Valve C01.2 AA011 / AA021...............................................................................................................16

Valve C01.2 AA012 / AA022...............................................................................................................16

Penstocks C01.2 AA013 / AA023........................................................................................................16

Level measurement C01.2 CL011 / CL012.........................................................................................17

H2S Measuring Cells C01.2 CQ001....................................................................................................18

C01.3 Statie Pompare transfer.......................................................................19

Level measurement C01.2 CL0x1.......................................................................................................21

Pressiune aspiratie Pompe C01.3 CP0x1.............................................................................................21

Pressiune refulare Pompe C01.3 CP0x1..............................................................................................21

pH / Temperature Measurement C01.3 CQ001...................................................................................22

Oxigen Measurement C01 CQ003.......................................................................................................23

C01.4 Filtre deferrisare / demanganisare..................................................... 24

Air Scour Blowers C01.6 AA011 / AA021 / AB031...........................................................................26

BW Pumps C01.5 AP011 / AP021 / AP031.........................................................................................26

Differential Pressure Measurement C01.4 CP001...............................................................................27

Turbidity measurement C01.4 CQ001.................................................................................................28

7.4 Process Unit Filtration: Start Stop / Backwash.....................................................................................29

CL 1 STATII DE TRATARE APA POTABILA IN LOCALITATILE BUZAU SI SAPOCA

C01.5 Statie Pompare Spalare....................................................................... 33

Level measurement Reservoir No. 3 xxx.............................................................................................35

Pressiune aspiratie Pompe C01.5 CP0x1.............................................................................................36

Pressiune refulare Pompe C01.5 CP0x1..............................................................................................36

C01.6 Statie Sufflante..................................................................................... 37

Automatic Valves C01.6 AA001..........................................................................................................37

Automatic Valves C01.6 AA003..........................................................................................................37

Pressiune sufflante C01.6 CP001.........................................................................................................38

Flow measurement C01.6 CF001........................................................................................................38

10 C02 Bazin apa spalare....................................................................................... 39

Pompe apa uzata B10 AP011 / AP021................................................................................................39

Debit C02.1 CF001..............................................................................................................................41

11 C05.1/2 Monitorizare apa potabila..................................................................42

Turbiditate apa potabile C05.1/2 CQ003.............................................................................................43

Chlor apa potabile C05.1/2 CQ006......................................................................................................43

Potable Water Iron Measurement C05.1 CQ005.................................................................................44

Potable Water Manganese Measurement C05.1 CQ004......................................................................44

Debitmetru FT1 / FT2..........................................................................................................................45

CL 1 STATII DE TRATARE APA POTABILA IN LOCALITATILE BUZAU SI SAPOCA

12 Chemicals: C01.9 Dosing Systems.................................................................. 46

Mixer C01.9 AM011 / AM021.............................................................................................................46

Flow Measurement C01.9 CF011Dosing Flow Pump1.....................................................................47

Annex 1 Chemical Dosing rates............................................................................ 48

CL 1 STATII DE TRATARE APA POTABILA IN LOCALITATILE BUZAU SI SAPOCA

Overview water treatment Process

Procesul de tratare cuprinde urmtoarele etape:

B11/B12 /D13 - Camine de vane