Redacted by:
NSTOR TORREGO
JON GARCA
(ERASMUS STUDENTS)
INDEX
1.
INTRODUCTION. .................................................................................................................... 2
2.
3.
4.
3.1.1.
3.1.2.
Page 1
1. INTRODUCTION.
Project Phases in the Process of Concrete Repair and Protection
1.
2.
The study and evaluation will be undertaken by qualified and experienced staff.
Failure to carry out repairs to the concrete structure, a qualified engineer can make an
estimate of the remaining service life of the structure.
The objective of a study is to identify defects concrete:
4.
Page 2
Page 3
2.
Page 4
Fe(OH)2
Page 5
3.1.
Its important make a good report concerning the repair of concrete corroded by the effect of
chloride ions.
To do this we first try to find out what the source of ions.
Then do an inspection of the penetration of chlorides in the concrete, in order to know the
level of concentration which has. In this way we can study the following concepts are
important:
- Time chloride ions take to reach the steel, so we must find the depth at which the
chloride ions have penetrated at the time of the inspection. In well-designed case, the
coating must be greater than the depth that the chlorides have at the end of its shelf
life.
- The speed of propagation of chloride ions through the concrete. It is important to
know the shelf life that our structure has.
Lifetime calculation of a reinforcement concrete which has suffered corrosion by chloride ion.
If we can establish the penetration outline of chloride ion, and we suppose that the exposure
condition wont be very different from actual, is possible to calculate the time when the
process of corrosion starts. For that we use the next graphic.
For example: if we did a control study in year 10 (t1=10), and we found the critical threshold at
a depth of 18mm (X1(10years) = 18mm) and the structure has a concrete cover of 25mm (X2 =
25mm). We can obtain the time when the critical threshold will be at a depth similar that a
cover.
( )
Page 6
Page 7
Now, we can do the outlines of chloride measurements for each crack tested.
As we can see, there are cracks that surpass the maximum value at the steel depth.
In these cases there may be corrosion in the steel, it appears if the chlorides ions was be able
to break the passive layer of the steel. The corrosion caused by chloride produces bites in the
steel, and theses bites may be able to completely destroy the corroded steel bar.
To test if the passive layer has been broken, we can
the method of overage cell voltage measurement.
With this method we can test the level of corrosion
and the places where it is.
Page 8
4. REPAIR METHODS
First of all we are going to focus on the repair of the areas that have exceeded the maximum
limit of chlorides can have.
We believe the best option to repair these areas is the removal of the concrete by pneumatic
hammer.
The pneumatic hammers are difficult operation but the cost is low and they are very versatile.
They can cut behind and between the steel bars.
Once we have removed the concrete must decide which is the right method for repairing the
steel bars that are affected by corrosion.
We have come to the conclusion that the best method would be the cathode protection.
The cathode protection is considered the only true method of corrosion control to allow the
structure to behave as cathode reaching slow the corrosion.
There are two ways to perform cathode protection:
Impressed current
Sacrificial anodes
We have determined that this structure is better impressed current.
This method works by passing a small direct current from a permanent anode positioned
within the concrete.
Hydroxyl ions appear to chemical equations increase alkalinity and help regenerate the passive
layer where chlorides have attacked.
When we have made this method we put the new concrete.
After the repair of the areas where they have exceeded the permitted levels of chlorides must
analyze areas where chlorides are present but have not exceeded the maximum value.
We have made a scheme where we can see the different option:
ESQUEMA
After seeing the last scheme we have decided that the best option to rehabilitate these areas
is the electrochemical extraction of chlorides.
We have taken this solution because the slab has a useful life of 50 years, found active steel
and steel is continuous so we take that solution.
Electrochemical extraction of chlorides is a method to repel the ion chloride from the steel
surface and move towards an external anode.
This process uses a temporary anode and an electric charge.
Chloride ions, having negative charge, migrate in the field formed by the electric current from
the steel to the concrete surface where we located outside anode.
As a result of chemical reactions produced hydrogen ions are chloride ions with.
In this method, the electric field is involved because the chloride ion is displaced by it.
When we have reduced the concentration of chloride at low levels removed the external
anode.
After making all the methods for the extraction of chlorides and have reached low levels must
repair cracks in concrete with patches.
Once we have repaired the cracks and have extracted all the chlorides that damaged the
structure must choose a method of prevention so that in the future we do not find these
problems.
For prevention we will differentiate between areas that have had to replace the concrete and
we fixed with patches.
For areas that have had to replace the concrete we believe that the steel rods should be
coated with anti-corrosive elements.
Page 9
This coating should be done with elements against chlorides and penetrating sealers, these
sealants have been used to stop the penetration of chloride creates a hydrophobic layer that
stops water penetration.
For areas that we have repaired the cracks with patches we believe the best solution is the
waterproofing of concrete because the first defence against corrosion is that the concrete has
a good quality and a sufficient coating.
For waterproofing of concrete we use membranes that are generally a cover, a spray or a
liquid applied to the new ant surface, in this case we think a good solution would be that of a
cover over the concrete. These membranes have a useful life of 10 to 15 years and then must
be replaced.
Page 10