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Systems and Service

Industrial Networking and Connectivity


Industrial Identification
Object Detection
Linear Position Sensing and Measurement

Products + News

Condition Monitoring and Fluid Sensors


Accessories

Best Quality for Efficient Automation

+++ Systems and Service +++ Industrial Networking and Connectivity +++ Industrial Identification
+++ Object Detection +++ Linear Position Sensing and Measurement +++ Condition Monitoring and Fluid Sensors +++ Accessories

Headquarters
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Phone +49 7158 173-0
Fax +49 7158 5010
balluff@balluff.de

Doc. No. 871424/Mat. No. 181688 EN


K15; Subject to modification. Replaces D15.

www.balluff.com

As the leading sensor specialist and system provider with more than
90 years of company tradition, Balluff GmbH has been a recognized
partner in factory automation for decades. The global player has a
strong presence with 61 sales branches and representative offices
as well as nine production sites on all continents. The corporate
headquarters in Neuhausen a.d.F. is located near Stuttgart.

Benefit from comprehensive


sensor expertise from a single
source. Achieve solutions
suited to your requirements.

Balluff offers a wide array of products with varied operating principles


taking advantage of the broad spectrum of technology available, including high-quality sensors and systems for position measurement
and identification, as well as sensors for detecting objects and measuring fluids. The full-range assortment includes optimal network and
connection technology and a comprehensive line of accessories.
We offer innovative, first-class products tested in our own accredited
laboratory and maintain certified quality management in accordance
with DIN EN 9001:2008. Our technology speaks for itself in international applications. since it also meets regional standards.
Balluff stands for application-specific customer solutions, comprehensive services, individual consultation and prompt service.
Our staff of more than 3000 employees is committed to providing
outstanding service worldwide.

n www.balluff.com

Products + News
Contents

Systems and Service


Mold ID Transparency in mold handling starting page 10
Tool ID Upgrade Upgrading from a single source starting page 12

Shielded RFID read/write heads with 13.56 MHz starting page 32


Handheld barcode reader for warehousing and logistics starting page 34
Handheld barcode reader industrial grade and rugged starting page 36

Industrial
Identification
4

Network technology for more efficiency starting page 16


IO-Link hub with expansion port starting page 18
Profinet master with 16 IO-Link ports starting page 20
Profinet Push-Pull module starting page 22
SmartLight LED Signal Tower Light with IO-Link
starting page 24
Inductive couplers starting page 28

Industrial
Networking and
Connectivity
n www.balluff.com

Object
Detection

Products + News
Contents

Photoelectric sensors BOS 08E starting page 40


Photoelectric sensor BOS 12M starting page 44
Photoelectric sensor BOS 18M starting page 50
Photoelectric sensor BOS R01E starting page 52
Photoelectric mini-sensors BOS R020K starting page 54
Photoelectric sensors BOS 23K starting page 62
High-resolution lighting strip BLA starting page 64
Color sensor BFS 33M with IO-Link starting page 66
Ultrasonic sensors BUS M30E2 starting page 68
Inductive sensors 3 mm and M4 in short housing
starting page 70
Inductive sensors 4 mm and M5 with high switching frequency
starting page 72
Micro-Box capacitive sensors for object detection starting page 74
Micro-Box capacitive sensors for level measurement starting page 76
Uniflat capacitive sensors for level measurement starting page 78

Compact and intelligent IP20 power supplies starting page 96


IP67 power supplies with IO-Link starting page 98
Power supplies for automation starting page 100
Line lasers starting page 102
Push/Pull connectors BCC starting page 104
Sensors with positive stop starting page 106

Accessories
6

Condition
Monitoring and
Fluid Sensors
Capacitive immersion sensors starting page 84
Adapters for capacitive immersion sensors starting page 88
Pressure sensors with configurable switching point starting page 90
Pressure sensors with TriClamp process flange starting page 92

Linear Position
Sensing and
Measurement

Magnetically coded position and angle measurement system BML S1G


starting page 80

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Systems and Service

Mold ID
Tool ID Upgrade

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Mold ID Transparency in Mold Handling


Optimize utilization of your injection molding tools

Monitoring repair and maintenance


Mold ID makes the use of injection molds traceable and ensures their
optimal utilization. Each mold has to be clearly identified. because all
relevant datasuch as drawing number, last maintenance or service
lifeis saved to the mold and can be retrieved at any time. This
makes incorrect assignments and missing forms a thing of the past.
Production cycles are also counted,. This enables condition-based
maintenance of the tools. This extends the runtime and supports
reliable operation. It increases the productivity of the systems and
improves the efficiency. Ensure transparency with Mold ID.

Software interface of the Mold-ID system. Access is via a normal web browser.

10

Mold ID is backed by an autonomous system. All machines can be


upgraded individually, without the manufacturer and regardless of
the location.
Another plus: You can access the Mold ID system from anywhere
in the world using a standard web browser, smartphone or tablet
PC. An app with functions protected by configurable passwords
enables access to the data directly on the mold by using Near Field
Communication (NFC).

Mold ID components
Data Carriers
For each mold
Variant depends on the ambient conditions
Shot counter
Via inductive sensor for communication with the data carrier

Molds are subject to wear and tear and must be regularly maintained as a result. The regularity of inspection often depends on the
experience values of individual employees or handwritten notes that
are not available to everyone.
In many cases, therefore, maintenance and inspection are frequently
carried out only if the produced parts no longer meet the required
quality standards or if the mold malfunctions.
Benefits
Fewer unplanned downtimes as the result of
continuous counting of the shots
automatic documentation on the mold
visualizing the mold status
notice for the operator about the next scheduled
maintenance
Transparency through the level of use of identically designed
molds
Overview of all molds currently running on the machines, through
access to the systems over the company network via TCP/IP
Mobile reading out of the documented mold data via smartphone
or RFID handheld, for example, during an audit or when selecting
the correct mold

RFID unit
For communication with the data carrier
Mobile end devices
Read data
For initializing data carriers
For setting limit values
For password protection
Mold ID unit
Industrial PC
Software
Gateway to the company network
Visualization with the SmartLight signal light

One-time

Cyclical

Initializing

Counting

Write

Comparing

Reset

Attaching
data carrier
Specifying
limit values
Defining names
Writing to
data carrier

Shot counter
Detecting
movement
Response to
system

RFID
Data from
the system
Writing to the
data carrier on
the mold

System
Comparing
data
Updating the
status
Activation of
SmartLight

Reading
out data
Defining new
limit value
Writing data
to data carrier

n www.balluff.com

Maintenance

11

Tool ID Upgrade Upgrading from a Single Source


For optimum tool usage

For all common technologies


Tool ID Upgrade is a complete solution for upgrading the tool ID
on existing machines. This all-around package with an industrial
RFID system provides the optimal interface between the setting
device and the machine control system. It is ideal for all common
technologies.*
Each solution is tailored to your individual requirements.
* The system can be implemented in most controllers. such as
those from Siemens, Heidenhain, Fanuc or Mazak. If you work with
a different manufacturer, please contact us.

RFID-based tool identification optimizes setup times.

12

Features for optimizing your processes


Safe transmission of the tool parameters
Correct machine assignments by scanning
on the tool magazine
Visual depiction of tool data on the monitor
Faster set-up times through automation
Optimal utilization of the tools

System description
Commissioning
Installing tool holders and the control units
on each machine
Configuring the readers
Connecting to the relevant controller
Starting up individual machines
Tests and validating function
Collective acceptance of the installation

Hardware control unit


Panel PC with touch screen
RFID reader with BIS C series interface
24 V power supply for reader and panel PC
Holder for the installation
Hardware tool holder, e.g. for HSK, ISO
Mechanical holder for the tools
Holder for the read/write head
BIS C series read/write head
Holder for the installation
Cabling

Training
Creating specific documents
Your authorized personnel will be instructed in operation

Software
Pre-installed with the option for the relevant controller

Tool ID Upgrade application description


A machine is to be upgraded with a tool ID. First, the components
of the system are selected so that they perfectly match the present
machine control system.

Magazine
overview

Then, a separate control unit with integrated RFID technology is


installed on each machine outside of the tool room; this control unit
communicates with the machine control system.

List of tools

Settings
Tool ID
Upgrade

Tool
load

Tool
unload

The control unit and a tool holder with RFID read/write head can be
used to take data that is on the data carrier and read it into the controller as well as write it back to the data carrier. The touch screen
controls the process of reading or writing to the data carrier.
All data and commands are displayed in plain text.
After the tool holder and control unit are installed, the read/write
heads are configured and the connection to the machine control
system is established. Now the machine can be put into operation.
In tests, function is validated and the installation is accepted along
with the user.

Functional range of the software

n www.balluff.com

13

Industrial Networking
and Connectivity

IO-Link
Profinet Master
SmartLight
Inductive Couplers

14

n www.balluff.com

15

IO-Link

Network technology for reliable data transfer and more efficiency

More efficiency, lower costs


IO-Link saves time and money in overall production
IO-Link is all you need to make automation even more high-performance. This is because IO-Link provides substantial optimization and
cost reduction potential for the overall production.
The uniform, simple wiring, continuous diagnostics and central configuration via the controller consequently provide an all-encompassing
effect. And they do this in entirely different ways.

16

Simplification of installation
Faster, simpler connection to an unshielded, three-core standard cable
Standard sensors can also be integrated into the fieldbus level
8-fold IO-Link master for eight different IO-Link devices or eight hubs,
each with up to 16 binary sensors
Cost-saving due to fewer mechanical installations
High security against interference thanks to digital communication

Requirements-based maintenance
Continuous diagnostics
Automatic readjustment via the controller
Predictive error detection
Longer maintenance intervals

More efficient operation


Positioning of the sensors right where the action is
Process monitoring, configuration and error analysis of the IO-Link devices via the controller
Fast, high-performance data transmission
Time-optimized machine processes
High signal quality by means of digital data transmission
A selection of sensors that is highly suited to the particular application because of the simultaneous
use of binary, analog, and IO-Link sensors
Highest machine availability
Faster, error-free sensor replacement and prompt commissioning
Automatic configuration of an IO-Link sensor
Prompt format changes and recipe changes centrally via the controller
Additional security from clearly identifiable IO-Link devices

n www.balluff.com

17

IO-Link Sensor/Actuator Hub

NEW

With expansion hub

Flexible usage for greater efficiency


Balluff IO-Link sensor hubs have eight ports
for 16 in-/outputs. I/O information can be
transported variably in an area of up to 20 m.
This efficiency is further increased through
greater flexibility. This is because slot 7 of
the new IO-Link sensor/actuator hub can be
used in various ways.
The expansion port is configured in the
standard setting as a digital I/O slot. Pins
2 and 4 can be used as a digital input or
output.
A parameter entry makes it possible to configure slot 7 as an expansion port. Now valve
terminal plugs or a second IO-Link sensor/
actuator hub can be connected. This means
additional in-/outputs can be processed and
the area expanded to an additional 20 m.
The "range" is doubled and the savings are
multiplied.

Costs further reduced


Like all IO-Link sensor hubs, these new
versions also contribute to cost savings
in installation, hardware costs, wiring and
testing efforts.
The system can also be placed in operation
using plug-and-play with an unshielded,
4-conductor standard cable in just a few
minutes. The bottom line is that 40 to 50 %
in cost savings can be expected.
Benefits
Simple wiring with 4-conductor sensor
cable (up to 20 m)
Expansion port: three valve terminal
plugs or one IO-Link standard sensor hub
can be connected
High overall cost savings

IO-Link
Description
Version
Supply voltage US
Function indicator IO-Link RUN
Power-on indicator
Connection: IO-Link
Connection: I/O ports
Connection US
No. of I/O ports
Number of inputs max.
Number of outputs max.
Configurable inputs/outputs
Single-channel monitoring
Code able via IO-Link
Max. load current, sensors/channel
Port status indicator (signal status)
Total current US
Degree of protection per IEC 60529
Operating temperature Ta
Storage temperature
Fastening
Dimensions
Housing material
IO-Link
Max. cycle time
IO-Link process data length
Indicators

The standard module can be expanded to 15 ports using an additional BNI007Z.

18

Communication
Error

* for connecting to
expansion port of BNI007Z

Device Plastic
Standard module

Expansion with
Valve terminal connectors

Expansion with
Valve terminal connectors

Expansion with
Valve terminal connectors

16 DI
BNI007Z
18...30 V
Green LED
Green LED
M12, A-coded, male
M12, A-coded, female
Via IO-Link interface
8 (expandable to 15)*
16 (expandable to 30)
16 (expandable to 30)*
Yes
No
No
100 mA
Yellow/red LED
< 1.3 A
IP67
5...+55 C
25...+70 C
3 mounting holes
115 50 31 mm
Trogamide

BNI006N
18...30 V
Green LED
Green LED
M12, A-coded, male
M12, A-coded, female
Via IO-Link interface
7*
14*
24*
Yes
No
No
100 mA
Yellow/red LED
< 1.3 A
IP40
5...+55 C
25...+70 C
3 mounting holes
61 53 12.5 mm (without cable)
Macromelt

BNI006P
18...30 V
Green LED
Green LED
M12, A-coded, male
M12, A-coded, female
Via IO-Link interface
7*
14*
24*
Yes
No
No
100 mA
Yellow/red LED
< 1.3 A
IP40
5...+55 C
25...+70 C
3 mounting holes
61 53 12.5 mm (without cable)
Macromelt

BNI006R
18...30 V
Green LED
Green LED
M12, A-coded, male
M12, A-coded, female
Via IO-Link interface
7*
14*
24*
Yes
No
No
100 mA
Yellow/red LED
< 1.3 A
IP40
5...+55 C
25...+70 C
3 mounting holes
61 53 12.5 mm (without cable)
Macromelt

IO-Link 1.1
2.5 ms
2-byte input/
2-byte output
Green LED
Red LED

IO-Link 1.1
4.5 ms
2-byte input/
6-byte output
Green LED
Red LED

IO-Link 1.1
4.5 ms
2-byte input/
6-byte output
Green LED
Red LED

IO-Link 1.1
4.5 ms
2-byte input/
6-byte output
Green LED
Red LED

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19

First Profinet Master with 16 IO-Link Ports


For maximum flexibility

A Balluff exclusive: 16-fold IO-Link master


The first Profinet IO-Link master with 16 IO-Link ports is on the
market. With this module, Balluff has doubled the previous number
of available ports and increased the capacity of each individual port.
This industrial Ethernet based module enables applications that
require high bandwidth without compromising data transfer rate.
More output per port: 32 bytes
Each IO-Link port transmits up to 32 bytes of process data in
cyclical form. At the same time, parameter or diagnostic data can
be transmitted acyclically at each port. Adding up the capacity
of all ports, the 16 IO-Link master provides 1 kB of process data.
Digital and analog signals
IO-Link succeeds in transmitting both digital and analog signals at
each port. In contrast, conventional fieldbuses can do only one or
two signals per port.
Process up to 272 I/O signals
If sensor/actuator hubs are connected to the IO-Link master, up to
272 I/O signals can be processed. A 3-core standard sensor cable
is sufficient. The bottom line: Users now have the ability to make
full use of Profinet's capacity, all the way to the intelligent devices
in the field.
Additional features:
display, integrated switch and webserver
Like all Profinet modules from Balluff, the 16-fold master has an
integrated display for information and additional diagnostics. Its
integrated switch serves to establish a Profinet line structure. The
built-in webserver shows the status of the module with all current
information for advanced diagnostics.

20

68
64.4

LK2

IP
SN

GW

255
3

2 1

Power
In

US

UA

SF

BF

100 LK1 100 LK2

US

34

M121 (16x)

UA

n www.balluff.com

12

6.5

7.5

13

14

11

15

25

25 25 25

31.5 25 25

7/8"

Power
In

16 master
SIO, COM 1, COM 2, COM 3
Green LED
Red LED
1.6 A

21.2

M12x1 (2x)

LK1

10

IO-Link Version 1.1


No. of IO-Link master ports
Operating modes (3-wire)
Indicators
Communication
Error
Max. load current for IO-Link device

32.4
7.5

334

Supply voltage US
Function indicator
Indicators/input
Module status indicator: Mod LED
Network status indicator: Net LED
Port status indicator
Connection: Fieldbus
Connection: AUX power
Connection: I/O ports
No. of I/O ports
Number of inputs/outputs
Configurable inputs/outputs
Max. load current, sensors/channel
Max. output load current
Port status indicator (signal status)
Port diagnostic indicator (overload)
Total current UActuator/USensor
Degree of protection as per IEC 60529
Operating temperature Ta
Storage temperature
Fastening
Housing material

Profinet
16 IO-Link, 32 I/O
BNI007M
18...30 V DC
BUS/RUN
Display/pushbutton
Yes
Yes
Black, red, yellow
M12, D-coded, female
7/8", male, 5-pin
M12, A-coded, female
16
Max. 32/max. 32
Yes
200 mA
1.6 A/2 A
Yellow LED
Red LED
<9A
IP67 (when screwed into place)
5...+70 C
25...+70 C
2 mounting holes
Nickel-plated die-cast zinc

319.4

Fieldbus
Version

0.3
21.2

21

Profinet: Push-Pull Module for


Fiber-optic Cables and Copper Cables
For cables in harsh environments

Fiber-optic or copper
Balluff has expanded the Profinet module family by adding push-pull
variants. These are available with a fiber-optic cable or copper cable
connection. Both versions have the push-pull connection technology
for fieldbus and power cables that is specified in the AIDA (Automation Initiative of German Automobile Manufacturers). This makes the
wiring extremely simple.
Fiber-optic and copper
Additionally, there is a module that unites both worlds. It provides
both a fiber-optic (SCRJ) and a copper (RJ45) push-pull connection.
Another plus: This I/O module requires no additional, external
module to convert from copper to fiber-optic cables.
About the fiber-optic cable connection
The fiber-optic cable connection is suitable for high-availability and
data-intensive applications. Equalizing currents and overvoltages can
be effectively prevented through the automatically given potential
isolation.
Additional features: display, integrated switch
and webserver
Like all Ethernet-based IO-Link masters from Balluff, the push-pull
modules also have an integrated display for information and
additional diagnostics. The integrated switch serves to establish a
Profinet line structure. The built-in webserver shows the status
of the module with all current information for advanced diagnostics.
IO-Link 1.1
All functions of IO-Link 1.1 are made available by the eight
IO-Link ports of the push-pull modules.
For suitable connectors, see page 104

22

About using fiber-optic cables


Fiber-optic cables have now become established in industrial data
communication. This is because potential differences and electromagnetic influences on the data line are excluded when using
fiber-optic cables. Polymer optical fibers (POF) additionally provide
a large transmission bandwidth and large ranges.

Fieldbus
Version
Supply voltage US
Function indicator
Indicators/input
Module status indicator: Mod LED
Network status indicator: Net LED
Port status indicator
Connection: Fieldbus

Profinet
8 IO-Link, 16 I/O
BNI007K
18...30 V DC
BUS/RUN
Display/pushbutton
Yes
Yes
Green, red, yellow
2 Push Pull RJ45

Profinet
8 IO-Link, 16 I/O
BNI007J
18...30 V DC
BUS/RUN
Display/pushbutton
Yes
Yes
Green, red, yellow
2 Push Pull SCRJ

Connection: AUX power


Connection: I/O ports
No. of I/O ports
Number of inputs/outputs
Configurable inputs/outputs
Max. load current, sensors/channel
Max. output load current
Port status indicator (signal status)
Port diagnostic indicator (overload)
Total current UActuator/USensor
Degree of protection per IEC 60529
Operating temperature Ta
Storage temperature
Fastening
Dimensions
Housing material

Push-Pull Power
M12, A-coded, female
8
Max. 16/max. 16
Yes
200 mA
1.6 A / 2 A
Yellow LED
Red LED
< 16 A
IP67
5+70 C
25+70 C
2 mounting holes
185.5 84 mm, 4 47 mm
Nickel-plated die-cast zinc

Push-Pull Power
M12, A-coded, female
8
Max. 16/max. 16
Yes
200 mA
1.6 A / 2 A
Yellow LED
Red LED
< 16 A
IP67
5+70 C
25+70 C
2 mounting holes
185.4 84.4 47 mm
Nickel-plated die-cast zinc

IO-Link Version 1.1


No. of IO-Link master ports
Operating modes (3-wire)
Indicators
Communication
Error
Max. load current for IO-Link device

8 master
SIO, COM 1, COM 2, COM 3
Green LED
Red LED
1.6 A

8 master
SIO, COM 1, COM 2, COM 3
Green LED
Red LED
1.6 A

n www.balluff.com

23

SmartLight LED Signal Tower Light with IO-Link


For signaling operating states

Holder not included in the standard scope of delivery.


The three function modes of the SmartLight: Segment, Level and Running Light mode

24

SmartLight its broad color spectrum signals


all common physical variables
The first LED signal tower light with IO-Link interface uses its color
spectrum to signal operating states. And it does this with many
individually definable colors. Depending on the requirement, the machine operator can have key and critical machine statuses displayed
accurately. And from its color scale, one can even read tendencies,
patterns and trends of physical variables. Temperature statuses,
levels of systems, or the position of a slide over a position measurement system can be visualized on the tower light, which has up to
20 separately controllable LED circuits.
Colors can be defined individually and
users have maximum flexibility
Connection and installation are easy. All that is needed to screw
them in is a four-wire sensor cable, and there is no vast number
of individual parts. This gives you maximum functionality quickly,
so that the LED signal stack light provides previously unimagined
benefits. With the IO-Link SmartLight, almost all common physical
variables can be shown with a flexible color spectrum via multicolored LEDs. They are easily programmed via the PLC using bit
address assignments of the IO-Link address range. Different colors
can be assigned with a few commands, without having to mechanically change the LED tower lights.

IO-Link SmartLight the intelligent stack light


The first LED signal tower light with an IO-Link interface
Unimagined flexibility
Very easy to program
Extremely fast and easy to install
Different colors can be easily assigned without having
to mechanically change the LED tower lights
The SmartLight has three central function modes for displaying
different warning and indicator signals, which are controlled by
the process data and the SPDU index.
Segment mode: Display of different color signals in
up to five different segments
Level mode: Color gradient display for showing
aspects such as levels or temperature values
Running light mode: Automatic running light with freely
configurable foreground and background color

With the Balluff SmartLight, you can implement all functions that
users were able to display with the previously available systems.
Thus, for example, it is possible to display different colors in different
zones, whereby the signal light can be subdivided in up to 5 zones.
Unlike the systems previously on the market, these colors and zones
can be configured individually in terms of number, size and color
definition, and can even be changed "on the fly" while the machine
is operating. This gives users complete flexibility.

n www.balluff.com

25

SmartLight LED Signal Tower Light with IO-Link


For signaling operating states

IO-Link
Description
Number of segments, max.

Device
SmartLight
5
BNI0072
Color spectrum per segment
Red, green, yellow, blue, white
Supply voltage US
1830 V DC
Function indicator IO-Link RUN
Green LED
Power-on indicator
Green LED
Connection: IO-Link
M12, A-coded, male
Connection UA
Via IO-Link interface
Configurable
Yes
Max. load current of actuators
0.5 A
Degree of protection per IEC 60529 IP67
Operating temperature Ta
5...+55 C
Storage temperature
25...+70 C
Fastening
M18 thread
Dimensions
60 60 278 mm
Housing material
Transparent plastic
Sound module
No
Volume
Audio frequencies

Device
SmartLight
3
BNI007F
Red, green, yellow, blue, white
1830 V DC
Green LED
Green LED
M12, A-coded, male
Via IO-Link interface
Yes
0.25 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 182 mm
Transparent plastic
No

Device
SmartLight
1
BNI007T
Red, green, yellow, blue, white
1830 V DC
Green LED
Green LED
M12, A-coded, male
Via IO-Link interface
Yes
0.25 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 117 mm
Transparent plastic
No

IO-Link
Transfer rate
Cycle time

Version 1.1
COM 2 (38.4 kbaud)
5 ms with IO-Link 1.1 Master
20 ms with IO-Link 1.0 Master
2-byte input
Green LED

Version 1.1
COM 2 (38.4 kbaud)
5 ms with IO-Link 1.1 Master
20 ms with IO-Link 1.0 Master
2-byte input
Green LED

IO-Link process data length


Communication indicators

26

Version 1.1
COM 2 (38.4 kbaud)
5 ms with IO-Link 1.1 Master
20 ms with IO-Link 1.0 Master
2-byte input
Green LED

Device
SmartLight Sound
5
BNI0083
Red, green, yellow, blue, white
1830 V DC
Green LED
Green LED
M12, A-coded, male
Via IO-Link interface
Yes
0.5 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 330.5 mm
Transparent plastic
Yes
95 dB/1 m
1 Hz, 5 Hz, continuous tone, pulse

Device
SmartLight Sound
3
BNI0086
Red, green, yellow, blue, white
1830 V DC
Green LED
Green LED
M12, A-coded, male
Via IO-Link interface
Yes
0.25 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 234.5 mm
Transparent plastic
Yes
95 dB/1 m
1 Hz, 5 Hz, continuous tone, pulse

Device
SmartLight Sound
1
BNI0087
Red, green, yellow, blue, white
1830 V DC
Green LED
Green LED
M12, A-coded, male
Via IO-Link interface
Yes
0.25 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 138.5 mm
Transparent plastic
Yes
95 dB/1 m
1 Hz, 5 Hz, continuous tone, pulse

Version 1.1
COM 2 (38.4 kbaud)
5 ms with IO-Link 1.1 Master
20 ms with IO-Link 1.0 Master
2-byte input
Green LED

Version 1.1
COM 2 (38.4 kbaud)
5 ms with IO-Link 1.1 Master
20 ms with IO-Link 1.0 Master
2-byte input
Green LED

Version 1.1
COM 2 (38.4 kbaud)
5 ms with IO-Link 1.1 Master
20 ms with IO-Link 1.0 Master
2-byte input
Green LED

n www.balluff.com

27

Inductive Couplers

Rapid disconnection of power and signals

NEW

For maximum flexibility Non-contacting power transmission


and reliable data transfer
Inductive couplers are at their best whenever modules that route
signals have to be able to be disconnected quickly and connected
correctly. The ability to disconnect units quickly allows you to implement new requirements with the utmost flexibility in almost no time.
Power and signals are transmitted over the air gap reliably, quickly
and with exceptional performance.
Retrofitting is simple: BIC is plug-and-play. Your maintenance costs
are reduced to a minimum. Cable breaks and mechanical wear are a
thing of the past. The IO-Link connection enables linking to the bus
world.
The best solutions for the application can be selected from various
performance classes in a compact design.

Production at the rotary table


The inductive couplers transmit data and power
for sensors and actuators without contact. Slip rings
on the rotary table are now a thing of the past.

28

Remote

Size
Working range
Installation
Supply voltage US, including residual ripple
Rated operating current Ie
No-load supply current I0 max.
Max. current load per output
Short-circuit protected
Remote output voltage
Power supply, continuous output current
Operational readiness
Ambient temperature Ta
Storage temperature
Offset
Switching frequency f
Function/Power-on indicator
Tightening torque
Degree of protection per IEC 60529
Material
Housing
Sensing surface
Connection

n www.balluff.com

50 mA power and 2 PNP signals


M12 1
0...2 mm
Non-flush
BIC0078

24 V DC 10%
50 mA
< 100 ms
10...+50 C
20...+60 C
2mm
60 Hz
No/no
15 Nm
IP67
Brass, coated
PA30
0.3 m PUR cable with M12 female, 5-pin

Base

M12 1
0...2 mm
Non-flush
BIC0077
24 V DC 10 %
300 mA
100 mA
35 mA
Yes

Yes/yes
15 Nm
IP67
Brass, coated
PA30
0.3 m PUR cable with M12 male, 5-pin

29

Industrial Identification

30

Industrial RFID Systems


Handheld Barcode Readers

n www.balluff.com

31

Flush-mount RFID Read/Write Heads BIS VM with 13.56 MHz


The rugged series for metallic surroundings

Installation in metal with no clear zone


The IP67 HF read/write heads feature new versions that can be flush
mounted in metal. Clearance from metal no longer needs to be provided when installing. The flush-mountable design protects the active
surface from all kinds of mechanical damage. This makes them ideal
for harsh industrial environments.
Connection
The BIS VM read/write heads are connected to all common bus
systems through the BIS V processors. This is accomplished using
4-conductor standard cables up to 50 m in length (shielded 3 m
or longer).

Benefits
Flush-mountable, IP67 design for use in harsh industrial
environments
Laser-engraved part number is permanent and always readable
Status LEDs on the connector for diagnostics can be seen from
any direction
Compatible with ISO 15693 data carriers
For time-critical applications: compatible with High-Memory/
High Speed data carriers from Balluff

Fast data transmission


The readers are compatible with data carriers per RFID standard
ISO 15693. For time-critical applications they can be used with
the Balluff high-speed-/memory tags. These data carriers enable
up to eight times faster data transmission than ISO 15693 and
reduce cycle times even with large amounts of data.

Installation in metal with no clear zone. Typical uses include


assembly lines, material flow control and identification of workpieces
or workpiece carriers.

32

NEW

Dimensions
Housing material
For processor units BISV-...
Assembly
Operating temperature
Storage temperature
Degree of protection per IEC 60529
Supported standard
Power/Function indicators
Connection

Connection to
Matching data carriers

HIGH
MEMORY

HIGH
MEMORY

HIGH
MEMORY

HIGH
SPEED

HIGH
SPEED

HIGH
SPEED

M12 65 mm
Brass, coated
BIS015M

M18 65 mm
Brass, coated
BIS015P

M30 65.9 mm
Brass, coated
BIS015K

0...+70 C
20...+85 C
IP67
ISO15693
Green LED/yellow LED
M12 connector, 4-pin, A-coded
(max. cable length 50 m,
shielded for 3 m or longer)
Processors BIS V-61_ _

0...+70 C
20...+85 C
IP67
ISO15693
Green LED/yellow LED
M12 connector, 4-pin, A-coded
(max. cable length 50 m,
shielded for 3 m or longer)
Processors BIS V-61_ _

0...+70 C
20...+85 C
IP67
ISO15693
Green LED/yellow LED
M12 connector, 4-pin, A-coded
(max. cable length 50 m,
shielded for 3 m or longer)
Processors BIS V-61_ _

BIS0042
BIS004A
BIS00UC

BIS004A
BIS0143
BIS0044
BIS00PU

BIS0043
BIS0045
BIS0046
BIS00PU

Matching accessories upon request


Installation:
Flush in steel
Antenna type:
Round

n www.balluff.com

33

Handheld Barcode Reader BVS HS-Q


For warehousing and logistics

Perfect price-performance ratio


BVS HS-Q handheld readers read all common 1D, 2D and stacked
barcodes as well as postal codes in any orientation (tilted up to 40)
and in motion. They are ideal for screens, displays and slightly reflective backgrounds. And can be used for reading codes on documents
or code labels. Their maximum read distance is 40 cm.
The reader is intuitive and simple to use: aim at the code and trigger
the reader. Once the code has been successfully captured, this is
indicated by an acoustic signal, a green LED on the reader and an
LED spot. The ergonomic shape and light weight eliminate fatigue
and are easy on the user's hands.

Benefits
Fast, secure reading of common 1D, stacked and
2D barcodes including displays and reflective surfaces
Automatic adapting to different read situations
Reliable read confirmation: green LED and acoustic signal
as well as green LED spot on the code
Intuitive aiming system using highly visible blue LED marking
Applications
In-house logistics
Storage location assignment in manual inventory systems
Picking
Document management

The handheld reader features intuitive operation. Its ergonomic shape is easy on the hands.

34

NEW

Series
Version
USB-Kit
RS232-Kit
1D-Barcodes (linear)
2D-Barcodes
Max. read distance
Code illumination
Target marking
Drop protection
Degree of protection per IEC 60529
Connection
Interface
Scope of delivery

Handheld Barcode Reader


BVS HS-QC
BVS001W

Handheld Barcode Reader


BVS HS-QB
BVS0020
BVS0021
UPC/EAN/JAN, Code 39, Code 128,
UPC/EAN/JAN, Code 39, Code 128,
Interleaved 2 of 5, Codabar, GS1 DataBar, ... Interleaved 2 of 5, Codabar, GS1 DataBar, ...
Aztec, Datamatrix, Maxi, QR, Micro-QR,
Aztec, Datamatrix, Maxi, QR, Micro-QR,
China-Sensible (Han-Xin)
China-Sensible (Han-Xin)
Code 39: 40 cm @ 20 mil
Code 39: 40 cm @ 20 mil
Datamatrix: 13 cm @10 mil
Datamatrix: 13 cm @10 mil
LED, red
LED, red
2 LED, blue
2 LED, blue
> 18 drops from 1.5 m on concrete
> 18 drops from 1.5 m on concrete
IP42
IP42
Cable
Wireless
USB, RS232
Bluetooth, USB or RS232 via base station
Handheld Reader
Handheld Reader
USB cable
Connection cable (USB or RS232)
Stand
Base station

Matching accessories upon request

n www.balluff.com

35

Handheld Barcode Reader BVS HS-P


Industrial-grade and rugged

For industrial applications


BVS HS-P handheld barcode readers read all common 1D, 2D
and stacked barcodes fast and reliably. The High-Density HD version
reliably reads both high-resolution codes (to 2.5 mil for 1D) as well
as large areas (up to A4). The Direct Part Marking DP version reads
the most common direct marking codes.
The ruggedly constructed reader offers industry standard IP65
protection and can withstand repeated drops on concrete from
a distance of up to 2 m. This ensures reliable use in industry,
logistics and warehousing.

Benefits
Fast, reliable reading of common 1D, 2D and
stacked barcodes even direct marking
Reliable read confirmation with audiovisual feedback
Intuitive aiming system with highly visible laser marking frame
Work portably with wireless versions within a 100 m circle
around the base station
Simple to integrate using USB, Bluetooth or RS232
Rugged, industrial-grade design with IP 65 protection rating
and drop protection up to 2 m
Work without fatigue: low weight, ergonomic shape
Applications
Controlling feed processes (e.g. Kanban system)
Production control
Optical tool identification
Component tracking
Inventory management

The Direct Part Marking DP version also reads direct marked datamatrix codes.

36

NEW

Series
Version
Direct-Part-Marking (DP)
High-Density (HD)
1D-Barcodes (linear)
2D-Barcodes
Max. read distance

Direct-Part-Marking
(DP)
High-Density
(HD)

Light source
Target marking
Drop protection
Degree of protection per IEC 60529
Connection
Interface

Handheld Barcode Reader


BVS HS-PC
BVS001T
BVS001U
UPC/EAN/JAN, Code 39, Code 128,
Interleaved 2 of 5, Codabar, GS1 DataBar, ...
Aztec, Datamatrix, Maxi, QR, Micro-QR,
China-Sensible (Han-Xin)
Code 39: 9 cm @ 5 mil
Datamatrix: 10.5 cm @ 10 mil
Code 39: 110 cm @ 40 mil
Datamatrix: 20 cm @ 10 mil
LED white
Laser Class 2, red
> 50 drops from 2 m on concrete
IP65
Cable
USB, RS232

Handheld Barcode Reader


BVS HS-PB
BVS001Z
BVS001Y
UPC/EAN/JAN, Code 39, Code 128,
Interleaved 2 of 5, Codabar, GS1 DataBar, ...
Aztec, Datamatrix, Maxi, QR, Micro-QR,
China-Sensible (Han-Xin)
Code 39: 9 cm @ 5 mil
Datamatrix: 10.5 cm @ 10 mil
Code 39: 110 cm @ 40 mil
Datamatrix: 20 cm @ 10 mil
LED white
Laser Class 2, red
> 50 drops from 2 m on concrete
IP65
Wireless
Bluetooth, USB or RS232 via base station

Matching accessories upon request

n www.balluff.com

37

38

Object Detection

Photoelectric Sensors
Ultrasonic Sensors
Inductive Sensors
Capacitive Sensors

n www.balluff.com

39

BOS 08E Photoelectric Sensors


Background suppression in mini size

Fixed range
The BOS 08-E family, tried and proven over a long time, now has a
new member. For the first time, background suppression is available
in this very compact design. Thanks to innovative LED technology,
this sensor offers a very sharp and homogeneous red light spot that
enables reliable and precises detection of even the smallest parts.
Benefits
Precise, almost color-independent object detection up to 20 mm
Easy alignment thanks to bright, sharply contoured light spot
Fixed range for fast startup

Drill break monitoring

40

Type

Diffuse sensor with


Diffuse sensor with
Diffuse sensor with
background suppression background suppression background suppression

Detection range
PNP, NO
NPN, NO
Light type
Supply voltage US
Switching frequency
Degree of protection per IEC 60529
Ambient temperature Ta
Material
Housing
Optical surface
Connection

20 mm fixed
BOS01H6
BOS01H7
Red light, PinPoint LED
10...30 V DC
500 Hz
IP67
5...+55 C
Stainless steel 1.4404
PMMA
M8 connector,
3-pin

Normally closed variants on request

20 mm fixed
BOS01H2
BOS01H3
Red light, PinPoint LED
10...30 V DC
500 Hz
IP67
5...+55 C
Stainless steel 1.4404
PMMA
0.2 m PUR cable
with M8 connector,
3-pin

20 mm fixed
BOS01H9
Red light, PinPoint LED
10...30 V DC
500 Hz
IP67
5...+55 C
Stainless steel 1.4404
PMMA
2 m PUR cable,
3 0.14 mm

M8x1

M8x1

M8x1

28.7

LED

39.5

28.7

39.5

13

11.5

6.6

13
39.5

21.2

13

6.5
L

M8x1

6.5

M8x1

n www.balluff.com

41

Laser Through-beam Sensors BOS 08E


Small, accurate, precise

Excellent performance
The Balluff laser through-beam
sensor BOS 08E is an innovative,
compact product with a high
performance level. Nothing else
produces comparable results under
similar conditions. Its excellently focused light beam is able to detect
even the smallest of parts, grooves
or holes with absolute reliability.
The laser through-beam sensor
very accurately monitors stack
heights, for example. Their highly
compact design means multiple
sensors can be installed in rows in
narrow spaces.

Type
Detection range
PNP, NO

Through-beam sensor
3m
Receiver
Emitter

Emitter, light type


Laser Class
Smallest detectable part
Degree of protection per IEC 60529
Ambient temperature Ta
Material
Housing
Optical surface
Connection

BOS01U8
Laser, red light
1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
M8 connector,
3-pin
M8x1

NPN on request

21.2

13

11.5

6.6

M8x1

Position monitoring in an assembly line for hard drives

42

39.5

Benefits
Compact design for
installation and use in the
smallest of spaces
Rugged stainless steel housing
Cylindrical design
easy assembly
Reliable detection of
small parts up to 0.3 mm
Laser Class 1
safe for the eyes!

Laser Class 1

Through-beam sensor
3m

Through-beam sensor
3m

BOS01U7
Laser, red light
1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
0.2 m PUR cable
with M8 connector,
3-pin

BOS01UL
Laser, red light
1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
2 m PUR cable,
3 0.14 mm

M8x1

Through-beam sensor
3m
BOS01U3

Through-beam sensor
3m
BOS01U1

Through-beam sensor
3m
BOS01UH

Laser, red light


1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
M8 connector,
3-pin

Laser, red light


1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
0.2 m PUR cable
with M8 connector,
3-pin

Laser, red light


1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
2 m PUR cable,
3 0.14 mm

M8x1

M8x1

M8x1

M8x1

28.7

LED

39.5

28.7

39.5

21.2

13

11.5

6.6

13
39.5

28.7

LED

39.5

13
39.5

28.7

13
13

6.5

n www.balluff.com

M8x1

6.5
L

L
M8x1

6.5

6.5

M8x1

43

Photoelectric Sensor BOS 12M

Fixed background suppression enables highly precise switching response

Precise light spot


Reliably detecting the finest details on objects is something that
most photoelectric sensors are barely able to handle. In particular,
dark objects in front of a bright background make this task difficult.
But that is not the case for the new photoelectric sensors BOS 12M
with preset background suppression. Their extremely precise
spot of light covers only about 1.5 mm. As a result, the sensors are
capablejust like a laserof detecting very small and fine details.
Another plus is the additional stability output. The sensor detects
and indicates any misalignment right away. This increases the reliability and productivity of your machines.

Quality inspection in automated circuit board assembly

44

Benefits
Small spot of light like a laserextremely precise
Detects the finest details on objects
Interference-free even with extreme levels of ambient light
Compact housingeasy to install

NEW

Type

Diffuse sensor with


Diffuse sensor with
Diffuse sensor with
background suppression background suppression background suppression

Detection range
PNP, complementary
PNP, NO contact, stability output
NPN, complementary
Emitter, light type
Light spot diameter
Gray value shift
90 %/18 %
90 %/5 %
Smallest detectable part
Switching frequency f
Ambient temperature Ta
Permissible ambient light
Material
Housing
Optical surface
Connection

1...25 mm
BOS01UM

1...25 mm

1...25 mm

BOS01UN
Red light, PinPoint
~1.5 mm
< 1%
M12x1
<5%
Wire 0.05 mm
1 kHz
5...+60 C
Max. 50 kLux
Nickel-plated brass
PMMA
M12 connector,
10.5
4-pin
60

32

Red light, PinPoint


~1.5 mm
< 1%
<5%
Wire 0.05 mm
17
1 kHz
5...+60 C
Max. 50 kLux
Nickel-plated brass
PMMA
M12 connector,
4-pin

BOS01UP
Red light, PinPoint
~1.5 mm
< 1%
<5%
Wire 0.05 mm
1 kHz
5...+60 C
Max. 50 kLux
Nickel-plated brass
PMMA
M12 connector,
4-pin

M12x1

Reference object: white, 90% reflection, 100100 mm


Reference reflector: BOS R-1

M12x1

32

17

2.7

60

45

Yellow LED
Green LED

0.9

10.5

M12x1

n www.balluff.com

45

2.7

45
0.9

Photoelectric Sensors BOS 12M

NEW

In a fully potted metal housing

Your first choice for


standard applications
Easy operation, fast installation,
affordable price the highlights
of our photoelectric BOS 12M
Global sensors. These easy to
install sensors in a fully potted
metal housing are ideal for
common applications.
Benefits
Solid and reliable
Ideal for standard applications
Diffuse with red
and infrared light
Attractive price
available from stock

Type

Diffuse sensor

Diffuse sensor

Detection range
PNP, NO
PNP, NO contact, emitter
Supply voltage US
Output current
No-load supply current I0 max.
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type
Switching frequency f
Degree of protection per IEC 60529
Ambient temperature Ta
Material
Housing
Optical surface
Connection

1...100 mm
BOS01TN

1...200 mm
BOS01TU

10...30 V DC
100 mA
20 mA
Yes/yes
Fixed
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin

10...30 V DC
100 mA
20 mA
Yes/yes
Fixed
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin

Reference object: white, 90% reflection, 200 200 mm


Reference reflector: BOS R-1
All sensors are also available with normally closed function.
Other variants on our website or on request.

46

Diffuse sensor

Diffuse sensor

1...250 mm
BOS01TP

1...400 mm
BOS01Y2

Retroreflective sensor
with polarization
0...3 m
BOS01TT

10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin

10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, infrared
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin

10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin

Through-beam sensor

Through-beam sensor

0...8 m

0...8 m
BOS01TY

BOS01TW
10...30 V DC
100 mA
20 mA
Yes/yes
without
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin

10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin

Assembly and handling technology

n www.balluff.com

47

Photoelectric Sensors BOS 12M

NEW

In a fully potted metal housing

Wide product range


The wide range of high-performance diffuse, retro-reflective
and through-beam sensors offers
versatility. The diffuse models are
available with red light or invisible
infrared light. This makes them
suitable for virtually any application. Thanks to the extremely
short housing of just 60 mm
length, even tight mounting
spaces are no problem.
Benefits
Flexible application
Fully potted metal housing
Where space is at a premium

Type

Diffuse sensor

Diffuse sensor

Detection range
PNP, NO
PNP, NO contact, emitter
Supply voltage US
Output current
No-load supply current I0 max.
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type
Switching frequency f
Degree of protection per IEC 60529
Ambient temperature Ta
Material
Housing
Optical surface
Connection

1...100 mm
BOS01Y0

1...200 mm
BOS01Y3

10...30 V DC
100 mA
20 mA
Yes/yes
Fixed
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2

10...30 V DC
100 mA
20 mA
Yes/yes
Fixed
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2

Reference object: white, 90% reflection, 200 200 mm


Reference reflector: BOS R-1
All sensors are also available with normally closed function.
Other variants on our website or on request.

48

Diffuse sensor

Diffuse sensor

1...250 mm
BOS01TR

1...400 mm
BOS01ZH

Retroreflective sensor
with polarization
0...3 m
BOS01WR

10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2

10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2

10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2

Automotive industry

n www.balluff.com

Automation

Through-beam sensor

Through-beam sensor

0...8 m

0...8 m
BOS01WW

BOS01WT
10...30 V DC
100 mA
20 mA
Yes/yes
without
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2

Packaging industry

10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2

Machine tool building

49

Photoelectric Sensor BOS 18M with IO-Link


A standard sensor for consistent communication

Across every level of the system architecture


The standard BOS 18M sensor can now communicate across
all levels of the system architecture. Because this highly successful
photoelectric series is now available with IO-Link interface.
Startup and maintenance are significantly simplified. The sensor
offers numerous diagnostic and monitoring functions. For example
the function of the emitter diode is continually monitored. And the
controller notified immediately if there is a failure. This reliably
prevents equipment damage from incorrectly detected objects.
The numerous parameter setting possibilities open up new areas
of application.
Benefits
Convenient setting and parameterization
Sensor parameters are saved in the controller
Continuous monitoring of the sensor function
For optimal maintenance and startup

Type
Detection range
PNP, IO-Link
PNP, IO-Link, emitter
Supply voltage US
Output current max.
No-load supply current I0 max.
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type
Switching frequency f
Degree of protection per IEC 60529
Ambient temperature Ta
Dimensions
Material
Housing
Optical surface
Connection

IO-Link version 1.1


Mode
Transfer rate
Functions
Reference object: white, 90% reflection, 200 200 mm
Reference reflector: BOS R-1
Other variants on our website or on request.

Presence checking in motor production

50

NEW

Emitter
Diffuse sensor
1...500 mm
BOS01UA

Retroreflective sensor with


polarization
0...5 m
BOS01UE

18...30 V DC
100 mA
40 mA
Yes/yes
Teach key
LED, red light
500 Hz
IP67
5+55 C
M18 75 mm
Nickel-plated brass
Glass
M12 connector,
4-pin

18...30 V DC
100 mA
40 mA
Yes/yes
Teach key
LED, red light
500 Hz
IP67
5+55 C
M18 75 mm
Nickel-plated brass
Glass
M12 connector,
4-pin

Receiver

Through-beam sensor

Through-beam sensor

0...20 m

0...20 m
BOS01UC

BOS01UF
18...30 V DC
100 mA
40 mA
Yes/yes

18...30 V DC
100 mA
40 mA
Yes/yes
Teach key

LED, red light


IP67
5+55 C
M18 75 mm
Nickel-plated brass
Glass
M12 connector,
4-pin

400 Hz
IP67
5+55 C
M18 75 mm
Nickel-plated brass
Glass
M12 connector,
4-pin

COM 2
COM 2
COM 2
COM 2
38.4 kBit/s
38.4 kBit/s
38.4 kBit/s
38.4 kBit/s
Configuration of switching modes, teach-in, diagnostic info (monitoring of emitter diode), additional functions in accordance with the Smart Sensor profile

n www.balluff.com

51

Photoelectric Sensor BOS R01E in Stainless Steel


Small, powerful and rugged

For harsh environments


The new BOS R01E series sensors are ideal for harsh environments.
With a full stainless steel housing they resist aggressive media such
as all common cleaning agents. This makes these sensors ideal for
many applications and industries - especially the foods industry and
metalworking.
Their compact size means the BOS R01E series sensors also
fit in tight spaces. Their installation is quick and easy.
Benefits
Full stainless steel ideal in harsh environments
Bright, homogeneous light spot quick and easy alignment
Strong red light precision for long ranges
Complete family all optical sensor types available

Type
Detection range
PNP, NO
PNP, NO contact, emitter
Supply voltage US
Output current max.
No-load supply current I0 max.
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type
Switching frequency f
Degree of protection per IEC 60529/DIN 40050
Ambient temperature Ta
Dimensions
Material
Housing
Optical surface
Connection

Reference object: white, 90% reflection, 200 200 mm


Reference reflector: BOS R-9
Sensors are also available with 2 m cable,
NC function, or as NPN. Other variants on
our website or on request.

The stainless steel housing enables presence verification in the foods industry.

52

NEW

Emitter
Diffuse sensor
1...100 mm
BOS021J

Retroreflective sensor
with polarization
25...1000 mm
BOS021L

10...30 V DC
100 mA
10 mA
Yes/yes
Fixed
LED, red light
500 Hz
IP67/IP69K
5+55 C
32 20 8 mm
Stainless steel 1.4404
PA
0.2 m PUR cable
with M8 connector,
3-pin

10...30 V DC
100 mA
10 mA
Yes/yes
Fixed
LED, red light
500 Hz
IP67/IP69K
5+55 C
32 20 8 mm
Stainless steel 1.4404
PA
0.2 m PUR cable
with M8 connector,
3-pin

n www.balluff.com

Receiver

Through-beam sensor

Through-beam sensor

0...2200 mm

0...2200 mm
BOS021N

BOS021R
10...30 V DC
10 mA
Yes/yes
Fixed
LED, red light
IP67/IP69K
5+55 C
32 20 8 mm
Stainless steel 1.4404
PA
0.2 m PUR cable
with M8 connector,
3-pin

10...30 V DC
100 mA
10 mA
Yes/yes
Fixed
500 Hz
IP67/IP69K
5+55 C
32 20 8 mm
Stainless steel 1.4404
PA
0.2 m PUR cable
with M8 connector,
3-pin

53

Photoelectric Mini-sensors BOS R020K Small and Rugged


Pigtails with M8 connector

Reliably detect dark and reflective objects


Photoelectric mini-sensors BOS R020K are ideal for reliable detection of dark and reflective objects.
Their long range provides great function reserve.
The impact-resistant housing in IP67 with potted metal sleeves and
the rugged PMMA disc makes them suitable for harsh environments
in factory automation. They are also ideal in the automobile, semiconductor or packaging industries.
The diffuse models are available with fixed or adjustable background
suppression (HGA) with retro-reflective and through-beam models
available as well. Pigtail versions are also available (M8 connector
with 0.2 m PVC cable).
Benefits
Impact-resistant, rugged IP67 housing
HGA simply and precisely adjustable with 3-turn potentiometer
cULus certified

Type

Diffuse sensor with background


suppression as a fixed setting
Detection range
1...15 mm
PNP, NO
3-pin
BOS021C
PNP, NC
3-pin
BOS021F
PNP, NO
4-pin
BOS021E
Supply voltage US
10...30 V DC
Output current
50 mA
No-load supply current I0 max.
20 mA
Polarity reversal protected/short-circuit protected Yes/yes
Settings
Fixed
Emitter, light type
LED, red light
Wavelength
640 Nm
Light spot diameter
2 mm at a distance
of 8 mm
Switching frequency f
800 Hz
Degree of protection per IEC 60529
IP67
Ambient temperature Ta
20+50 C
Material
Housing
ABS
Optical surface
PMMA
Connection
0.2 m PVC cable
with M8 connector
Reference object: white, 90% reflection, 200 200 mm
Reference reflector: BOS R-9
Sensors are also available as NPN version.
Other variants on our website or on request.

Pill detection in a blister

54

NEW

Super Long Range


adjustable!

Diffuse sensor with background


suppression as a fixed setting
1...30 mm
BOS020M

Diffuse sensor with background Diffuse sensor with


suppression as a fixed setting adjustable HGA
3...60 mm
1...150 mm
BOS0217

BOS020N
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
3 mm at a distance
of 15 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector

BOS0218
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
4.5 mm at a distance
of 40 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector

n www.balluff.com

BOS0234
10...30 V DC
50 mA
20 mA
Yes/yes
3-turn potentiometer
LED, red light
640 Nm
4.4 mm at a distance
of 80 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector

Retroreflective sensor
with polarization
0.025...3 m
BOS020T
BOS020Z
BOS020U
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
11 mm at a distance
of 250 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector

Through-beam sensor
Emitter and receiver
0...2 m
BOS0214
BOS0212
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
23 mm at a distance
of 500 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector

55

Photoelectric Mini-sensors BOS R020K Small and Rugged


Cable versions

Detect objects made of virtually any material


The cable versions of the photoelectric mini-sensors BOS R020K
offer all the basic advantages of this rugged mini-sensor series.
They reliably detect dark and reflective objects over long distances. Their rugged design and simple installation makes them ideal
for a variety of applications. The switching distance of the diffuse
model with variable background suppression can be precisely
and simply set using a 3-turn potentiometer.
Benefits
Long range - great function reserve
Cable outlet 45 toward back with anti-kink protection
Various versions for a variety of demands
with cULus certificate

Type
Detection range
PNP, NO
PNP, normally closed
Supply voltage US
Output current
No-load supply current I0 max.
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type
Wavelength
Light spot diameter
Switching frequency f
Degree of protection per IEC 60529
Ambient temperature Ta
Material
Housing
Optical surface
Connection

Diffuse sensor with background


suppression as a fixed setting
1...15 mm
BOS021A
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
2 mm at a distance
of 8 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2

Reference object: white, 90% reflection, 200 200 mm


Reference reflector: BOS R-9
Sensors are also available as NPN version.
Other variants on our website or on request.

Reliable detection even of weakly reflecting or shiny objects such as solar cells.

56

NEW

Super Long Range


adjustable!

Diffuse sensor with background


suppression as a fixed setting
1...30 mm
BOS020K
BOS020H
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
3 mm at a distance
of 15 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2

n www.balluff.com

Diffuse sensor with background


suppression as a fixed setting
3...60 mm
BOS0216

Diffuse sensor with adjustable


background suppression
1...150 mm
BOS022C

10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
4.5 mm at a distance
of 40 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2

10...30 V DC
50 mA
20 mA
Yes/yes
3-turn potentiometer
LED, red light
640 Nm
4.4 mm at a distance
of 80 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2

Retroreflective sensor
with polarization
0.025...3 m
BOS020R
BOS020Y
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
11 mm at a distance
of 250 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2

Through-beam sensor
Emitter and receiver
0...2 m
BOS0211
BOS0213
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
23 mm at a distance
of 500 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2

57

Photoelectric Sensors BOS 6K


With a high degree of protection

Suitable for the foods industry


The BOS 6K compact class product family features exceptional
performance and can be used almost anywhere. The new generation offers IP67 and IP69K. This makes it ideal for the foods industry.
With its resistance to cleaning agents and rugged design that
withstands water jets, it is the solution for your toughest applications.
Easy installation and operation
Easy to install its dovetail is the hallmark
of an intelligent fastening concept
Extensive mounting accessories
Aligned quickly: red light and laser are
readily visible even over large distances
Simple, tried-and-tested adjustment
features using teach-in buttons
Integrated, easily visible LEDs

Simple, reliable detection of transparent objects

58

Other features
Through-beam sensors with
a respectable range up to 18 m
Protected optics
Rugged buttons
Abrasion-resistant laser inscription
Extremely heavy-duty metal plug
NO/NC switchable
Application
Positioning clamping jaws
Detecting circuit boards
Detecting clear glass bottles
Detecting small objects in assembly technology

Type

Diffuse sensor with


background suppression
Detection range
1...200 mm
PNP, NO/NC contact
BOS01KY
10...30 V DC
Supply voltage US
Output current
100 mA
30 mA
No-load supply current I0 max.
Switching type
Light/dark
Polarity reversal protected/short-circuit protected Yes/yes
Settings
Teach-in
Emitter, light type
LED, red light
Laser class
Light spot diameter
Approx. 5 5 mm at 50 mm
Power-on indicator
Green LED
Output function indicator
Yellow LED
Response time
0.5 ms
Switching frequency f
1 KHz
Degree of protection per
IP67/IP69K
IEC 60529/DIN 40050
20...+60 C
Ambient temperature Ta
Permissible ambient light
5 kLux
Material
Housing
ABS
Optical surface
PMMA
Connection
M8 connector, 4-pin

Diffuse sensor with


background suppression
3...400 mm
BOS01L3
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
LED, red light
Approx. 8 8 mm at 60 mm
Green LED
Yellow LED
0.5 ms
1 KHz
IP67/IP69K

Diffuse sensor with


background suppression
4...120 mm
BOS01LE
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
Laser, red light
1
1.2 1.2 mm at 120 mm
Green LED
Yellow LED
0.5 ms
1 KHz
IP67/IP69K

20...+60 C
5 kLux
ABS
PMMA
M8 connector, 4-pin

20...+60 C
5 kLux
ABS
PMMA
M8 connector, 4-pin

Reference object: white, 90% reflection, 200200 mm


NPN and cable types on request.

n www.balluff.com

59

Photoelectric Sensors BOS 6K and BKT 6K


With a high degree of protection

For transparency
detection

Type

Diffuse sensor

Detection range
PNP, NO/NC contact
PNP, NO/NC contact

Retroreflective light sensor


with autocollimation
0...4 m
BOS01M4

10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
LED, red light

10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
LED, red light

20 20 mm at 180 mm
Green LED/yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin

45 45 mm at 2 m
Green LED/yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin

10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
Laser, red light
1
2 4 mm at 2 m
Green LED/yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin

Reference reflector:
BOS R-22

Reference reflector:
BOS R-22

Receiver
Emitter

Supply voltage US
Output current
No-load supply current I0 max.
Switching type
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type
Laser class
Light spot diameter
Supply voltage/output function indicator
Response time
Switching frequency f
Degree of protection per IEC 60529/DIN 40050
Ambient temperature Ta
Permissible ambient light
Material
Housing
Optical surface
Connection

Reference object: white, 90% reflection, 200200 mm.


NPN and cable types on request.

60

0...800 mm
BOS01LL

Retroreflective light sensor


with autocollimation
0...2 m
BOS01L8

Retroreflective sensor

Through-beam sensor

Through-beam sensor

Contrast sensor

0...6 m
BOS01MJ

0...13 m

0...18 m

1...250 mm
BKT0010

10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
LED, red light

BOS01M9
BOS01LR
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
LED, red light

500 500 mm at 6 m
Green LED/yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin

1 1 mm at 13 m
Green LED/yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin

BOS01LW
BOS01M2
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
Laser, red light
1
13 13 mm at 18 m
Green LED/yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin

10...30 V DC
100 mA
25 mA
Light/dark (selectable)
Yes/yes
Teach-in
Laser, red light
1
0.7 0.7 mm at 250 mm
Green LED/yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
Impact-resistant ABS
PMMA
M8 connector,
4-pin

Reference reflector:
BOS R-1

n www.balluff.com

61

Photoelectric Sensors BOS 23K with IO-Link


Standard sensors with added value

Designed for industry


The product characteristics of our BOS 23K photoelectric sensors
have proven themselves time and time again. They feature long
range, high switching accuracy and a sensor design tailored to
industry. With IO-Link these sensors can be configured even more
simply. The sensor process data includes switching signals and the
actual remission values. After a sensor is replaced, all the settings
can be easily sent from the master to the new sensor. This saves
time and increases equipment availability.
Type

Benefits
Simple parameterizing via IO-Link
Decentralized data storage in the master
Clear sensor identification
Simplified installation

52.4
52.4
4.3 4.3

1
1

2
2

23 23

optical axis

M12x1
M12x1

13.9
13.9

16
16

27.5
27.5

46
46
50
50

13.1
13.1

Detection range
PNP, NO/NC selectable
PNP, receiver
PNP, emitter
Supply voltage US
Output current
No-load supply current I0 max.
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type, wavelength
Power-on indicator
Output function indicator
Stability indicator
Switching frequency f
Degree of protection per IEC 60529/DIN 40050
Ambient temperature Ta
Material
Housing
Optical surface
Connection

Reference object: white, 90% reflection, 200200 mm.


Recommended reflector: BAM00UK

62

Diffuse sensor, energetic


5...2000 mm
BOS0171

10...30 V DC
100 mA
30 mA
Yes/yes
Teach-in button/IO-Link
LED, red light 640 nm
Green LED
Yellow LED
Flashing yellow LED
600 Hz
IP67/IP69K
20...+60 C
PC-ABS
PMMA
M12 connector,
4-pin

n www.balluff.com

Diffuse sensor with


background suppression
3...1200 mm
BOS017A

10...30 V DC
100 mA
30 mA
Yes/yes
Potentiometer/IO-Link
LED, red light 640 nm
Green LED
Yellow LED
Flashing yellow LED
600 Hz
IP67/IP69K
20...+60 C
PC-ABS
PMMA
M12 connector,
4-pin

Retroreflective sensor

Through-beam sensor

0.3...12 m
BOS016T

0...20 m

10...30 V DC
100 mA
30 mA
Yes/yes
Teach-in button/IO-Link
LED, red light 640 nm
Green LED
Yellow LED
Flashing yellow LED
600 Hz
IP67/IP69K
20...+60 C
PC-ABS
PMMA
M12 connector,
4-pin

BOS016J
BOS01UT
10...30 V DC
100 mA
30 mA
Yes/yes
Teach-in button/IO-Link
LED, red light 640 nm
Green LED
Yellow LED
Flashing yellow LED
500 Hz
IP67/IP69K
20...+60 C
PC-ABS
PMMA
M12 connector,
4-pin

63

A High-resolution Light Band Enables Numerous Measuring Modes


Identify parts, determine positions and count objects with high precision

Intuitive operation
If various objects have to be identified in production, when packaging
or in quality control, the new high-resolution lighting strip BLA is ideal.
Because it identifies, compares or sorts objects based on minimum
size or height differences.
The intuitively operated device can be put into operation easily. It
consists of a high-performance red-light laser and a receiver and
operates entirely on its own. It does not need any other accessories
such as a controller, a computer or special software.
The range encompasses up to 2 m. The consistent and well visible
lighting strip provides an excellent resolution of 0.01 mm.
Application
The multi-functional device provides numerous measuring modes
such as object diameter, object position, gap width, gap position,
edge position, etc. To do so, the user can teach in up to six different
objects using buttons and hide unwanted objects in the measuring
field (blanking).
New Functions
In addition, the number of objects located in the light strip at the
same time can be detected. This enables fully automated inspection
of power strips, a task that until now required highly complex vision
systems.
Can be used in a versatile manner
even in particularly harsh environments
Highly accurate position monitoring and detection
Easy and fast sorting of parts according to size/diameter
Quality assurance and monitoring, e.g. of object heights,
gap dimensions, etc.
Detect object number and monitor objects
Easy to align using the new mounting bracket
(available as an accessory)

Monitoring wire thickness, position and


thickness in a wire winding machine.

64

Type
Lighting strip width
Usable lighting strip width
Max. emitter-receiver distance
Best resolution
Smallest object
Supply voltage US
No-load supply current I0 max.
Output current max.
Analog outputs
Digital outputs
Output function

Polarity reversal protected/short-circuit protected


Settings
Emitter, light type
Laser class
Supply voltage/output function indicator
Scanning period
Degree of protection per IEC 60529
Ambient temperature Ta
Material
Housing
Optical surface

n www.balluff.com

Lighting strip BLA


50 mm
BLA0001
48.6 mm
2000 mm
0.01 mm
0.3 mm
15...30 V DC
< 100 mA
100 mA per switching output
2 current 4...20 mA or
2 voltage 0...10 V (individually selectable)
3 PNP
Differentiation of up to 6 objects (binary coded),
as well as output of the object number and number
"OK" or "NOK"
Yes/yes
Using multifunction display and 4 teach buttons
Laser 650 nm
1
Green LED/yellow LED
Type 5 ms
IP65
+5...+55 C
Anodized aluminum
Glass

65

BFS 33M Color Sensor with IO-Link


See better than the human eye

For distinguishing the finest color nuances


Compared to traditional RGB sensors, the BFS 33M true color
sensor is in a league of its own. Thanks to its high resolution, it not
only detects colors but can also reliably distinguish between nuances. The True Color sensor thus detects for instance minimal color
deviations in injection molded parts. And it can also tell if a metal
enters production polished or unpolished. Faded colors or poor print
quality are detected in an instant and separated. It thus opens up
completely new dimensions in quality control. The integrated IO-Link
interface enables simple, bi-directional communication with the
controller.

Benefits
Detection of and distinguishing between
a random number of colors
Distinguishes between the slightest color shade differences
Large sensing distance up to 400 mm
Simple parameterizing via IO-Link
Robust metal housing
Industries
Automotive industry
Plastics processing
Packaging industry
Handling and assembly
Printing industry
Wood processing

Plastic parts having slight color deviations can be reliably detected and quickly separated out.

66

256 colors
Type
Interface
Working range
Measuring range

Supply voltage US
No-load supply current I0 max.
Emitter, light type
Light spot geometry/diameter
Range/color resolution tolerance
Supply voltage/output function indicator
Dimensions
Connection
Housing material
Optical surface
Weight
Degree of protection per IEC 60529
Polarity reversal protected/short-circuit protected
Ambient temperature Ta
Ambient light limit according to

BFS 33M (True Color sensor)


IO-Link
Fiber-dependent (up to 400 mm)
Fiber-dependent
BFS000M
21.6...26.4 V DC
60 mA
Pulsed white light
Fiber-dependent
Adjustable
Green LED/yellow LED
58 58.3 21 mm
M8 connector, 4-pin
Aluminum-coated
Fiber-dependent
150 g
IP54
Yes/Yes
+10...+55 C
EN 60947-5-2

IO-Link
Mode
Transfer rate
Cycle time
IO-Link process data length
Parameters

Version 1.1
COM 3
230.4 kBit/s
9,2 ms
2 bytes
256 colors, operating mode, tolerance, calibration

Key operation
Reflector mode

Recommended fiber optics: BFO00C9


Recommended cable: BCC03JW (2 m), BCC03JZ (5 m)

n www.balluff.com

67

Ultrasonic Sensors BUS M30E2


Level meter that is resistant to chemicals

Up to 6 bar
Ultrasonic sensors BUS M30E2 provide contact-free level measurement at normal pressure and in tanks and containers with positive
pressure up to 6 bar. The combination of switching and analog
outputs enables level measurement and overflow protection.
A PTFE membrane protects the sensor from aggressive liquids.
The pressure-tight installation in a tank uses a 1" threaded flange.
Special software filters enable use in tanks that are filled from above
or have an agitator.

Benefits
Contact-free measurement of 30 mm to 1.3 m operating
scanning width/5 m limiting scanning range
PTFE membrane for protection against aggressive media
Pressure-resistant to 6bar
Process connection G1"
Stainless steel housing for use in the food industry
Other features
Switching output and analog output in one sensor
or version with 2 PNP switching outputs
Easy setting of the sensor using digital display
Degree of protection IP67

Level measurement and overflow protection all in one - the combination of switching and analog makes both possible.

68

Operating scanning range


Limiting scanning range

85350 mm
1500 mm

2001300 mm
5000 mm

BUS M30E2 switching output


Resolution
2 PNP, NO/NC

0.18 mm
BUS005U

0.18...1.5 mm
BUS005W

Supply voltage
Output current
Degree of protection per IEC 60529
Operating temperature
Material
Housing
Plastic parts
Sensing surface
Connection

9...30 V DC
200 mA
IP67
25...+70 C
Stainless steel 1.4571
PBT, TPU
PTFE
M12 connector, 5-pin

9...30 V DC
200 mA
IP67
25...+70 C
Stainless steel 1.4571
PBT, TPU
PTFE
M12 connector, 5-pin

n www.balluff.com

41

11

10
M12x1

58.5
114

G1
M30x1

11

41

G1
M30x1

10

0.18...0.45 mm
BUS005Y

58.5
114

BUS M30E2 switching and analog output


Resolution (dependent on set window)
010 V/420 mA and PNP, NO/NC

M12x1

69

Inductive Sensors: 3 mm and M4 in Short Housing


Flush installation in steel possible

3.5 kHz switching frequency


Inductive mini-sensors are now
available in 3 22mm and
M4 22mm. New features make
this series unique. Increased
switching frequency of 3.5 kHz
and unrestricted flush mounting
in steel are just two of these
features. Uniform characteristic
data simplifies product selection.

Series
Installation type
Rated switching distance sn
Assured switching distance sa
Switching distance marking
PNP, NO
PNP, normally closed
NPN, NO
NPN, NC
Supply voltage US
Voltage drop Ud at Ie max.
Rated insulation voltage Ui
Rated operating current Ie
Polarity reversal protected/transposition protected/short-circuit protected
Ambient temperature Ta
Switching frequency f max.
Output function indicator
Degree of protection per IEC 60529
Approvals
Special properties
Material
Housing
Sensing surface
Connection

Additional cable lengths on request

Mini-sensors permit use of small automated handling machines.

70

3 22 mm
Flush
1 mm
0...0.8 mm

BES040F

10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
0.3 m PUR cable
with M5 connector,
4-pin

3 22 mm
Flush
1 mm
0...0.8 mm

BES0409
BES040A
BES040C
BES040E
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
0.3 m PUR cable
with M8 connector,
4-pin

n www.balluff.com

3 22 mm
Flush
1 mm
0...0.8 mm

BES03Z6
BES03Z7
BES03ZF
BES03ZH
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
2 m PUR cable,
3 0.1 mm

M4 22 mm
Flush
1 mm
0...0.8 mm

BES040Y

10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
0.3 m PUR cable
with M5 connector,
4-pin

M4 22 mm
Flush
1 mm
0...0.8 mm

BES040R
BES040T
BES040U
BES040W
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
0.3 m PUR cable
with M8 connector,
4-pin

M4 22 mm
Flush
1 mm
0...0.8 mm

BES03Z8
BES03Z9
BES03ZJ
BES03ZK
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
2 m PUR cable,
3 0.1 mm

71

Inductive Sensors: 4 mm and M5 with High Switching Frequency


Flush installation in steel possible

5 kHz switching frequency


Inductive mini-sensors in
4 mm and M5 offer new features. Their switching frequency
has been increased to 5 kHz.
They can also be flush mounted in steel with no restrictions.
Uniform characteristic data for
simple product selection is an
additional benefit.
Benefits
Unrestricted flush
mounting in steel
Uniform characteristics
for all models
High switching frequency:
5 kHz
Fast and simple
product selection

Series
Installation type
Rated switching distance sn
Assured switching distance sa
Switching distance marking
PNP, NO
PNP, normally closed
NPN, NO
NPN, NC
Supply voltage US
Voltage drop Ud at Ie max.
Rated insulation voltage Ui
Rated operating current Ie
Polarity reversal protected/transposition protected/short-circuit protected
Ambient temperature Ta
Switching frequency f max.
Output function indicator
Degree of protection per IEC 60529
Approvals
Special properties
Material
Housing
Sensing surface
Connection

Additional cable lengths on request

72

4 27 mm
Flush
1.5 mm
0...1.2 mm

BES00J3
BES00K3
BES00JT
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
High switching frequency
Stainless steel
PBT
0.3 m PUR cable
with M8 connector,
4-pin

NEW

4 41 mm
Flush
1.5 mm
0...1.2 mm

BES00J5
BES00K4
BES00JU
BES00KF
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
High switching frequency
Stainless steel
PBT
M8 connector,
4-pin

n www.balluff.com

4 27 mm
Flush
1.5 mm
0...1.2 mm

BES00HW
BES00K1
BES00JP
BES00KC
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
High switching frequency
Stainless steel
PBT
2 m PUR cable,
3 0.1 mm

M5 27 mm
Flush
1.5 mm
0...1.2 mm

BES00H1

10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
High switching frequency
Stainless steel
PBT
0.3 m PUR cable
with M8 connector,
4-pin

M5 41 mm
Flush
1.5 mm
0...1.2 mm

BES00H2
BES00L1
BES00HL
BES00L8
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
High switching frequency
Stainless steel
PBT
M8 connector,
4-pin

M5 27 mm
Flush
1.5 mm
0...1.2 mm

BES00FT
BES00HJ
BES00KZ
BES00L6
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
High switching frequency
Stainless steel
PBT
2 m PUR cable,
3 0.1 mm

73

Capacitive Sensors for Object Detection


Block-styles, 16 34 8 mm Micro-Box

Compact
The highly compact housing of the capacitive Micro-Box sensors
is absolutely compatible with their predecessor. The standard
version is installed flush and features a switching distance of 8 mm.
The variants for object detection are
Teachable using the wire connection
Available as IO-Link versions
Easy to install on tubes with cable ties
Applications
Detect objects at a distance of up to 8 mm
Replaces tubular M18 sensors in spite of its compact size
Detect non-conductive media in plastic or
glass containers (wall thickness up to 4 mm)
As leak detector: sense even the smallest amounts of liquid

Size
Installation type
Rated switching distance sn
PNP, NO
PNP, NC
NPN, NO
NPN, NC
PNP/NPN and NO/NC can be coded
Supply voltage US
Output current max.
Polarity reversal protected/transposition protected/short-circuit protected
Ambient temperature Ta
Switching frequency f
Supply voltage/output function indicator
Degree of protection per IEC 60529
Material
Housing/active surface
Connection

Preferred variants (available immediately)


Other variants on our website or on request.
Universal holder for mounting as
Leak detector in troughs
Sensor for object detection

The BCS Global sensors are simple to install using cable ties.

74

Holder included in the scope of delivery!

16 34 8 mm Micro-Box
Flush
1...8 mm teachable
BCS012T
BCS012U
BCS012W
BCS012Y

16 34 8 mm Micro-Box
Flush
1...8 mm teachable
BCS012A
BCS012C
BCS012E
BCS012F

1030 V DC
50 mA
Yes/yes/yes
25+70 C
50 Hz
Green LED/yellow LED
IP67
PP/PP
0.3 m PUR cable with
M8 connector, 4-pin

1030 V DC
50 mA
Yes/yes/yes
25+70 C
50 Hz
Green LED/yellow LED
IP67
PP/PP
2 m PUR cable,
4 0.14 mm

BCS012N
1830 V DC
50 mA
Yes/yes/yes
25+70 C
50 Hz
Green LED/yellow LED
IP67
PP/PP
0.3 m PUR cable with
M12 connector, 4-pin
16

14.3

34
3

14.3

14.3

10

34

16

34

16

16 34 8 mm Micro-Box
Flush
1...8 mm teachable

10

10

M81

M121

n www.balluff.com

9.7

75

Capacitive Sensors for Level Detection


Block-styles, 16 34 8 mm Micro-Box

Compact with foam suppression and build-up compensation


The highly compact housing of the capacitive Micro-Box sensors
is absolutely compatible with their predecessor. SmartLevel 50
versions feature improved foam suppression and build-up
compensation. They are
Teachable using the wire connection
Available as IO-Link versions
Easy to install on tubes with cable ties
Applications
Detect conductive media in plastic tubes or glass pipes
Detect conductive media through the container wall with
a thickness of up to 10 mm
Sense highly conductive media up to 50 mS/cm,
such as acids and bases
Medical technology: detect body fluids
(e.g. blood, even when foam has formed)
Semiconductor industry: detect process fluids
without direct media contact

Size
Installation type
Rated switching distance sn
PNP, NO
PNP, NC
NPN, NO
NPN, NC
PNP/NPN and NO/NC can be coded
Supply voltage US
Output current max.
Polarity reversal protected/transposition protected/short-circuit protected
Ambient temperature Ta
Switching frequency f
Supply voltage/output function indicator
Degree of protection per IEC 60529
Material
Housing/active surface
Connection
Other variants on our website or on request.
Universal holder for mounting on containers

Holder included in the scope of delivery!

Capacitive SmartLevel sensors permit a broad range of applications.

76

SMARTLEVEL 50

SMARTLEVEL 50

16 34 8 mm Micro-Box
Flush
Level teachable
BCS012Z
BCS0130
BCS0131
BCS0132

16 34 8 mm Micro-Box
Flush
Level teachable
BCS012H
BCS012J
BCS012K
BCS012L

1030 V DC
50 mA
Yes/yes/yes
25+70 C
10 Hz
Green LED/yellow LED
IP67
PP/PP
0.3 m PUR cable with
M8 connector, 4-pin

1030 V DC
50 mA
Yes/yes/yes
25+70 C
10 Hz
Green LED/yellow LED
IP67
PP/PP
2 m PUR cable,
4 0.14 mm

16 34 8 mm Micro-Box
Flush
Level teachable

BCS012P
1830 V DC
50 mA
Yes/yes/yes
25+70 C
10 Hz
Green LED/yellow LED
IP67
PP/PP
0.3 m PUR cable with
M12 connector, 4-pin
16

14.3

34
3

14.3

14.3

10

34

16

34

16

SMARTLEVEL 50

10

10

M81

M121

n www.balluff.com

9.7

77

Capacitive Sensors for Level Detection


Block-styles, 40 40 10 mm Uniflat

For highly conductive media now in SmartLevel 50 technology


Capacitive sensors in the proven, compact Uniflat housing feature
high-performance SmartLevel 50 technology for detecting highly
conductive liquids in plastic vessels. Residue and foam as well as
wall thicknesses of up to 10 mm are reliably ignored. This significantly increases the number and types of media that can be detected.
These sensors can be used for example with acids and bases,
milk and yogurt, foaming media or metal powders.
The universal sensor offers PNP and NPN as well as NO and NC.
Connection options include 2 m cable or cable with M8 connector.
Benefits
Usable with highly conducting media
For acids and bases
Compensate for foam and build-up
For wall thicknesses up to 10 mm

Simple to install with cable connectors The capacitive Uniflat housing


is easy to use, reliably detecting highly conductive media.

78

NEW

SMARTLEVEL 50

Size
Installation type
Rated switching distance sn
PNP NO
PNP NC
PNP/NPN and NO/NC can be coded
Supply voltage US
Voltage drop Ud at Ie
Rated insulation voltage Ui
Output current max.
No-load supply current I0 max.
Polarity reversal protected/transposition protected/short-circuit protected
Ambient temperature Ta
Switching frequency f
Output function/power-on indicator
Degree of protection per IEC 60529
Material
Housing
Sensing surface
Cover
Connection

40 40 10 mm Uniflat
Flush
Media-dependent
BCS0134
BCS0135
10...30 V DC
2.5 V
75 V DC
100 mA
11 mA
Yes/yes/yes
5...+85 C
10 Hz
Green LED/yellow LED
IP67
PBT
PBT
PBT
0.3 m PUR cable with
M8 plug, 3-pin

SMARTLEVEL 50

40 40 10 mm Uniflat
Flush
Media-dependent

BCS0133
10...30 V DC
2.5 V
75 V DC
100 mA
11 mA
Yes/yes/yes
5...+85 C
10 Hz
Green LED/yellow LED
IP67
PBT
PBT
PBT
2 m PUR cable,
3 0.14 mm

Other variants on our website or on request

n www.balluff.com

79

Linear Position Sensing


and Measurement

Magnetically Coded Position and Angle Measurement System

80

www.balluff.com

81

Magnetically Coded Position and Angle Measurement System BML S1G


Absolutely precise now also with status monitoring

Expanded diagnostics function


The absolutely coded position measurement system BML S1G
offers high resolutions at large measuring lengths. The new Balluff
Exactness Factor (BEF) enables condition monitoring.
This function continuously evaluates the measured sensor signals.
Using the determined BEF number information about the quality
of the measuring track can be obtained. This allows for example
the installation and/or condition of the tape to be assessed.
No additional hardware is needed for the condition monitoring,
since the diagnostics information can be optionally sent using the
SSI or BiSS-C protocol.

Application areas
Determining position on large linear drives and
in interconnected installations
In drive technology on large shafts and wherever
high accuracies over long travel distances are required
Contactless, wear-free measuring principle
Rugged metal housing with stainless steel floor
Status LED
Expanded diagnostics information
Benefits
Simplified installation and maintenance resulting in lower costs
High system up-time thanks to early fault detection in-process
Rugged construction for long service life

Continuous processing of the sensor signals enables condition monitoring of the measuring system and increases system up-time.

82

NEW

Series
Output signal
Data format
Max. measuring length
Lengthwise approach direction
Crosswise approach direction
Resolution
Repeat accuracy
System accuracy
Connection
Supply voltage
Current consumption
Max. read distance, sensor head/tape
Travel speed max.
Operating temperature
Housing material
Degree of protection per IEC 60529

BML-S1G
Absolute: SSI or BiSS-C, additional analog realtime signal (sin/cos)
or digital square wave signals (A/B)
24, 25, 26 or 32 bit
48 m
BML041H
BML042T
1, 2, 5 or 10 m
1increment
20 m
M12 male, 12-pin
5 V 5 % and 10...28 V DC
< 70 mA at 24 V DC supply voltage
0.8 mm
10 m/s
20...+70 C
Die-case zinc, stainless steel
IP67

All data in conjunction with tape BML-M02-A55...

Accessories
Series
Output signal
Length
Magnetic tape material
Cover strip and
tape carrier material

www.balluff.com

Magnetic Tape
for BML-S1G
BML-M02-A55-A0-M_ _ _ _-E
max. 48 m
Rubber-ferrite
Stainless steel

Series
Output signal
Length 5 m
Type
Material
Cable diameter
Number of conductors conductor cross-section
Least bending tensioned
untensioned
radius
Temperature range

Connection cables
for BML-S1G
BCC09MY
M12 female, straight, 12-pin
PUR, molded, black
4.9mm
12 0.08mm
15 D
7.5 D
25...+70 C

83

Condition Monitoring
and Fluid Sensors

Capacitive Immersion Sensor


Pressure sensors

84

n www.balluff.com

85

Capacitive Immersion Sensors


Detect levels with absolute reliability

Flexible use: in plastic or metal


BCS capacitive immersion sensors detect levels of plastic
granulates or highly conductive media with absolute reliability.
Their excellent foam and build-up compensation makes them
highly flexible. They can be installed in plastic or metal tanks.
Benefits
High-quality 1.4404 stainless and PEEK housings
Wire connection for remote teach-in
EHEDG conformal with special approved adapters
Media temperature up to 105 C
Autoclave compatible (1 h)
IO-Link versions available
Pressure rated to 10 bar and IP69K at the M12 connector
Applications
Detect plastic granulates up to 105 C
Sense adhering foods such as yogurt, milk, beverages etc.
Detect highly conductive acids and bases up to a value
of 100 mS/cm

Size
Installation type
Rated switching distance sn
PNP, NO
PNP, NC
NPN, NO
NPN, NC
IO-Link, PNP/NPN and NO/NC can be coded
Supply voltage US
Voltage drop Ud at Ie
Rated insulation voltage Ui
Output current max.
No-load supply current I0 max.
Polarity reversal protected/transposition protected/short-circuit protected
Ambient temperature Ta/media temperature
Switching frequency f
Output function indicator
Degree of protection per IEC 60529
Special properties
Material
Housing
Sensing surface
O-ring
Connection
EHEDG conformal only when used with
a suitable adapter compatible products
can be found on page 88

The BCS capacitive immersion sensor reliably detects the level of a milk tank.

86

G"
Non-flush
Level teachable
BCS011F
BCS011H
BCS011J
BCS011K
1230 V DC
2V
75 V DC
50 mA
15 mA
Yes/Yes/Yes
40...+85 C/105 C
5 Hz
Yellow LED
IP68 10 bar/IP69K
Autoclave compatible
1.4404 stainless steel
PEEK
EPDM
M12 connector,
4-pin, A-coded

n www.balluff.com

G"
Non-flush
Level teachable

BCS011E
1830 V DC
2V
75 V DC
50 mA
15 mA
Yes/Yes/Yes
40...+85 C/105 C
5 Hz
Yellow LED
IP68 10 bar/IP69K
Autoclave compatible
1.4404 stainless steel
PEEK
EPDM
M12 connector,
4-pin, A-coded

G"
Non-flush
Level teachable
BCS011M
BCS011N
BCS011P
BCS011R
1230 V DC
2V
75 V DC
50 mA
15 mA
Yes/Yes/Yes
10...+85 C/105 C
5 Hz
Yellow LED
IP68 10 bar/IP69K
Autoclave compatible
1.4404 stainless steel
PEEK
FKM, oil-resistant
M12 connector,
4-pin, A-coded

G"
Non-flush
Level teachable

BCS011L
1830 V DC
2V
75 V DC
50 mA
15 mA
Yes/Yes/Yes
10...+85 C/105 C
5 Hz
Yellow LED
IP68 10 bar/IP69K
Autoclave compatible
1.4404 stainless steel
PEEK
FKM, oil-resistant
M12 connector,
4-pin, A-coded

87

Adapters for Capacitive Immersion Sensors


EHEDG approved

Optimal installation
The capacitive immersion sensors are to be installed in combination
with the EHEDG conformal adapters shown here. They are approved
for level detection in the European foods industry.
Benefits
Housing stainless steel 1.4404
EHEDG approved when used with Balluff BCS immersion sensor
Other special versions upon request
Description
Version
Use

Can be welded
Thread-in
Dairy coupling per DIN 11851
Weight
Approvals
Material
Connection

Housing
Sensor
Process

EHEDG conformal only when used with


a suitable sensor compatible products
can be found on page 86

Stainless steel adapter for hygienic installation of the Balluff BCS immersion sensor.

88

NEW

Adapter
G" 29 mm
for hygienic processes
with BCS capacitive
immersion sensor
BAM0294

105 g
EHEDG conformal
1.4404 stainless steel
G"
18.5 mm

n www.balluff.com

Adapter
G" G"
for hygienic processes
with BCS capacitive
immersion sensor

Adapter
G" G1"
for hygienic processes
with BCS capacitive
immersion sensor

BAM0292

BAM0293

70 g
EHEDG conformal
1.4404 stainless steel
G"
G"

120 g
EHEDG conformal
1.4404 stainless steel
G"
G1"

Adapter
G" DN25
for hygienic processes
with BCS capacitive
immersion sensor

Adapter
G" DN40
for hygienic processes
with BCS capacitive
immersion sensor

BAM0295
170 g
EHEDG conformal
1.4404 stainless steel
G"
DN25

BAM0296
230 g
EHEDG conformal
1.4404 stainless steel
G"
DN40

89

Pressure Sensors with Configurable Switching Point Starting


Configure via IO-Link, operate in SIO mode or via IO-Link

With IO-Link
Pressure transmitter BSP without display, now also with IO-Link.
This allows the switching point to be conveniently set and enables
the sensor to be installed anywhere. Thanks to IO-Link the pressure
value, switching point or diagnostics information are continually
read out. Users have a complete overview of all data at any time.
Operation in IO-Link mode or SIO mode possible.
All important process connections available
Other plus points: the new pressure transmitters feature a broad
range of process connections. They are simple to install and have
a rugged, compact stainless steel housing.

PNP pressure sensors

Their PNP or NPN characteristic as well as the cULus approval


mean these sensors can be used everywhere in the world.

1...2 bar (14.5...29 psi)


1...10 bar (14.5...145 psi)
0...2 bar (0...29 psi)
0...5 bar (0...73 psi)
0...10 bar (0...145 psi)
0...20 bar (0...290 psi)
0...50 bar (0...725 psi)
0...100 bar (0...1450 psi)
0...250 bar (0...3626 psi)
0...400 bar (0...5802 psi)
0...600 bar (0...8702 psi)

Supply voltage US
No-load supply current I0 max.
Accuracy
Temperature error

up to 250 bar
from 400 bar
Polarity reversal protected/transposition protected/short-circuit protected
Ambient/media temperature
Degree of protection per IEC 60529
Load cycles
Material
Housing
Measuring cell up to 250 bar
from 400 bar
Seal
up to 250 bar
from 400 bar
Connection
Plug connector
Process connection
IO-Link allows the pressure transmitters to be installed right where the
action is, since IO-Link makes accessibility of the sensor less important.
The communication standard makes all the data available in the controller.

90

NPN variants
All sensors are also available as NPN variants. Please contact
our technical service department by phone +49 7158 173-777
or e-mail: tsm@balluff.de

NEW

Process
connection
G"

BSP00PJ
BSP00PK
BSP00PL
BSP00PM
BSP00PN
BSP00PP
BSP00PR
BSP00PT
BSP00PU
BSP00PW
BSP00PY
10...30 V DC
20 mA
0.5 % FSO BFSL
0.5% FSO/10 K
0.3 % FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
IP67 (when screwed into place)
> 100 mil.
Stainless steel
Ceramic
Stainless steel
Fluoroelastomer
No seal
M12 connector, 4-pin
G" in accordance with DIN EN 3852

n www.balluff.com

Process
connection
NPT"

BSP00T5
BSP00T6
BSP00T7
BSP00T8
BSP00T9
BSP00TA
BSP00TC
BSP00TE
BSP00TF
BSP00TH
BSP00TJ
10...30 V DC
20 mA
0.5 % FSO BFSL
0.5% FSO/10 K
0.3 % FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
IP67 (when screwed into place)
> 100 mil.
Stainless steel
Ceramic
Stainless steel
Fluoroelastomer
No seal
M12 connector, 4-pin
NPT"

Process
connection
R"

BSP00UC
BSP00UE
BSP00UF
BSP00UH
BSP00UJ
BSP00UK
BSP00UL
BSP00UM
BSP00UN
BSP00UP
BSP00UR
10...30 V DC
20 mA
0.5 % FSO BFSL
0.5% FSO/10 K
0.3 % FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
IP67 (when screwed into place)
> 100 mil.
Stainless steel
Ceramic
Stainless steel
Fluoroelastomer
No seal
M12 connector, 4-pin
R"

Process
connection
G"

BSP00RR
BSP00RT
BSP00RU
BSP00RW
BSP00RY
BSP00RZ
BSP00T0
BSP00T1
BSP00T2
BSP00T3
BSP00T4
10...30 V DC
20 mA
0.5 % FSO BFSL
0.5% FSO/10 K
0.3 % FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
IP67 (when screwed into place)
> 100 mil.
Stainless steel
Ceramic
Stainless steel
Fluoroelastomer
No seal
M12 connector, 4-pin
G" in accordance with DIN EN 3852

91

Pressure Sensors for Level Measurement


With TriClamp process flange for the foods industry

With IO-Link
The new BSP hydrostatic pressure sensors with IO-Link offer
reliable, economical solutions for continuous level measurement in
the foods industry. Their materials and process fittings meet high
hygienic standards. The TriClamp flange with 1" is made of
stainless steel and comes with a 3.1 material certification.

The pressure sensors include an IO-Link interface and six
well-graduated measuring ranges for fill heights between 1 and 20 m
(water column). The sensor is configured via IO-Link (e.g. switching
point). Measurement values and diagnostics information can also
be retrieved.
Like the entire family of Balluff BSP pressure sensors, the new
versions include a proven, simple operating concept and a 2-way
rotating housing with display and M12 connector. The TriClamp
flange is now available for the entire BSP set.

Hydrostatic pressure sensors with IO-Link


hygienic solutions for continuous level monitoring

92

NEW

Programmable switching
point and analog output
4...20 mA

0...100 mbar (0...1 mWS, 0...1.45 psi)


0...250 mbar (0...2.5 mWS, 0...3.6 psi)
0...500 mbar (0...5 mWS, 0...7.25 psi)
0...750 mbar (0...7.5 mWS, 0...10.9 psi)
0...1000 mbar (0...10 mWS, 0...14.5 psi)
0...2000 mbar (0...20 mWS, 0...29 psi)
Supply voltage US
Output current max.
No-load supply current I0 max.
Switching frequency f max.
Accuracy
Temperature error
Polarity reversal protected/transposition protected/short-circuit protected
Ambient/media temperature
Display/function indicators
Degree of protection per IEC 60529
Material
Housing
Measuring cell
Process connection
Connection
Plug connector
Process connection

BSP00UT
BSP00UU
BSP00UW
BSP00UY
BSP00UZ
BSP00W0
18...36 V DC
250 mA
50 mA
200 Hz
0.5 % FSO BFSL
0.15% FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
7-segment display/LED
IP67 (when screwed into place)
1.4301 stainless steel
1.4435 stainless steel
1.4404 stainless steel
M12 connector, 4-pin
TriClamp 1"

NPN versions on request


Please contact our technical service department by
phone +49 7158 173-777 or e-mail: tsm@balluff.de

n www.balluff.com

93

94

Power Supplies
Line Lasers
Connectors
Sensors with Positive Stop

Accessories
n www.balluff.com

95

Compact and Intelligent IP20 Power Supplies

NEW

With Heartbeat function and IO-Link

For reliable, efficient power


The industrial requirements for a power supply are as diverse and
varied as the applications themselves. When a reliable and efficient
supply voltage is called for, the new IP 20 power supplies with Heartbeat function and IO-Link are ideal. They provide feedback indicating
the internal condition and the current status of your system.
Everything at a glance: Stresslevel indicates excessive temperature
in the power supply and thereby in the control cabinet as well.
Loadlevel indicates the current load on the output. If load increases,
this can indicate a problem in the system, such as when a motor
needs too much force to move a corroded ball bearing.
Lifetime reflects the service life of the power supply, making sure
that you have an eye on the situation at all times. Unexpected
failures and production stops are a thing of the past.
For the first time, you can easily transmit this information to the
controller via IO-Link and have it processed there. This guarantees
continuous diagnostics at a central location.
An expansion with the optional IO-Link adapter saves additional
energy and money. IO-Link can be used to place the power supply
in stand-by as soon as this part of the system is not needed.
These power supply units save an enormous amount of energy
due to their high efficiency. This provides the opportunity of reducing
power loss (heat) to a minimum, making it possible to reduce the
size of the housing for the power supply units. As an example, the
20A version is 50% narrower than a conventional power supply.
This saves space in the control cabinet.

Output current
Output wattage
Output voltage
Input voltage

Efficiency
Degree of protection per IEC 60529
IO-Link adapter
BAE00TF

Information about the HEARTBEAT


power supply via IO-Link
Process data, e.g. output voltage,
output current
Heartbeat parameters
Alarm messages, e.g. overload,
overtemperature
Diagnostics messages, e.g. for
input voltage, current stress level,
operating hours
IO-Link can also be used to turn off the
output voltage. A concrete example of
energy savings.

96

2.5 A
60 W
24 V DC (SELV, PELV)
115230 V AC
BAE00TR
High efficiency, typically 88%
IP20

5A
120 W
24 V DC (SELV, PELV)
115 V/230 V AC
(automatic setting)
BAE00T4
High efficiency, typically 92%
IP20

10 A
240 W
24 V DC (SELV, PELV)
115 V/230 V AC
(automatic setting)
BAE00LJ
High efficiency, typically 93.5%
IP20

20 A
480 W
24 V DC (SELV, PELV)
115 V/230 V AC
(automatic setting)
BAE00M3
High efficiency, typically 93.5%
IP20

Loadlevel (load factor)

Stress level

Lifetime (service life)

Short term, reversible

Medium term, reversible

Long-term, irreversible

Loadlevel indicates the present load factor


of the device. The display indicates the load
without any delay.

Stresslevel indicates the thermal load.


Changing the load has an effect on device
wear.

Lifetime shows the remaining service life


of the device, based on the total of all loads.

All indicators are multi-coloredgreen, yellow, or redand show the status of the device

n www.balluff.com

97

IP67 Power Supplies with IO-Link

Solutions for decentralized installation without control cabinets

NEW

IP67 power supplies with IO-Link can be installed at hard to access locations such as offshore windmills and conveniently monitored from the control center.

98

Continuous monitoring of the wear factors


In industrial automation, the focus continues to shift more towards
decentralized installation without control cabinets. Balluff power
supplies with IP67 protection are perfect for this. They can be used
in the field directly and under harsh conditions.
Special sensors in the device continuously monitor wear factors
such as temperature, overload, interference and other basic conditions.

Information about the HEARTBEAT power supply via IO-Link


Process data, e.g. output voltage, output current
Heartbeat parameters
Alarm messages, e.g. overload, overtemperature
Diagnostics messages, e.g. for input voltage, current stress level,
operating hours
The IO-Link connection is made through the proven M12 connector.

In addition to the visualized interface, the devices provide the


option of transmitting parameters using IO-Link for the first time.
This means the power supply can be installed in hard to access
locations and be conveniently monitored from the control center.

Output current
Output wattage
Output voltage
Input voltage
Efficiency
Degree of protection per IEC 60529

3.8 A
91.2 W
24 V DC (SELV)
100...240 V AC
BAE00TP
High efficiency, typically 91 %
IP67

8A
192 W
24 V DC (SELV)
100...240 V AC
BAE00TL
High efficiency, typically 91 %
IP67

This compilation is an excerpt from the complete portfolio.

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99

Power Supplies for Automation

NEW

Compact power for applications without a control cabinet

High efficiency
compact housing
Power supplies are needed in
automation and for installation
outside of a control cabinet.
Many applications require reliable
power and a compact design
to enable installation of the
power supplies directly in the
device or in the machine.
These new power supplies
feature superior efficiency and a
compact housing. All models are
short circuit resistant and provide
good secondary voltage quality.
Five power ranges and four
output voltage versions offer
a variety of application possibilities. The wide range input
(88264 V AC) and the UL/cUL
approval mean they can be used
anywhere in the world.

100

Output current
Output wattage
Output voltage
Input voltage
Efficiency
Degree of protection per IEC 60529

0.9 A
21.6 W
24 V DC
100...240 V AC
BAE00LT
87 % typ.
IP20

Also available in other versions with comparable output wattage:


Output voltage 5 V DC
BAE00M4
Output voltage 12 V DC
BAE00M5
Output voltage 15 V DC
BAE00M6

1.5 A
36 W
24 V DC
100...240 V AC
BAE00LU
87 % typ.
IP20

2.5 A
60 W
24 V DC
100...240 V AC
BAE00LW
89 % typ.
IP20

4.5 A
108 W
24 V DC
100...240 V AC
BAE00LY
89 % typ.
IP20

6.5 A
156 W
24 V DC
100...240 V AC
BAE00LZ
92 % typ.
IP20

BAE00MK
BAE00ML
BAE00MM

BAE00M7
BAE00M8
BAE00M9

BAE00MA
BAE00MC
BAE00ME

BAE00MF
BAE00MH
BAE00MJ

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101

Line Lasers

Extraordinary uniform performance, focusable and high quality standard

NEW

Extraordinary uniform performance,


focusable and high quality standard
Line lasers are used in industrial image
processing and for aligning and positioning workpieces or accessories.
The combination of laser lighting and
image processing provides interesting
options for automating visual quality
control.
Line lasers are used among other
things for detecting and measuring
defects, diameters, edges, gaps,
steps or for presence verification.
Balluff line lasers with uniform power
distribution can be accurately set up
without tools and locked in place.
The line position stays unchanged.

Line lasers check whether the circuit boards are fully populated.

102

Series
Version
Projection type
Supply voltage US
Operating current
Trigger
Line width
100 mm line length
500 mm line length
1000 mm line length
2000 mm line length
Emitter, light type
Wavelength
Dispersion angle
Connection
Housing material
Optical surface
Weight
Degree of protection per IEC 60529
Laser class per IEC 60825-1
Ambient temperature Ta
Storage temperature

BAE LX-XO
Line laser
Cross
BAE00P4
5...30 V DC
max. 70...80 mA
Yes
77 m
170 m
320 m
Laser, red light
635 Nm
30 30
M12 male, 4-pin
Coated brass and
anodized aluminum
Glass
56 g
IP67
1M
10+50 C
10+80 C

BAE LX-XO
Line laser
Line, uniform
BAE00U5
5...30 V DC
max. 150...200 mA
Yes
77 m
170 m
320 m
677 m
Laser, green light
520 Nm
45
M12 male, 4-pin
Coated brass and
anodized aluminum
Glass
56 g
IP67
2M
0...+40 C
10+80 C

Caution
Do not view laser radiation directly with optical
instruments (magnifiers, microscopes, etc.).
Laser class 1M and 2M (DIN EN 60825-1: 2008)

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103

Push/Pull Connectors

For Profinet push-pull modules

For quick and simple installation


Balluff is offering convenient connectors for the new push-pull variants of Profinet modules. Select between fiber-optic cables (FO) and
copper versions for transmitting signals or files. The push-pull connection technology for fieldbus and power lines has been specified
by AIDA (Automation Initiative of German Automobile Manufacturers).
Push-pull connectors guarantee quick and easy installation.
Benefits
Optical data transmission is usually the method of choice for applications involving large amounts of data requiring high availability. The
features provided by polymer optical fibers (POF) include excellent
protection against electromagnetic effects (EMC), large transmission
bandwidth, and long ranges. Equalizing currents and overvoltages
can be effectively prevented through the potential isolation automatically on hand. Fiber-optic cables have now become established in
industrial data communication for this reason.

Connector diagram and wiring

0.6 m
2m
5m
10 m
20 m
Supply voltage US
Cable material
Number of conductors conductor cross-section
Degree of protection per IEC 60529
Ambient temperature Ta

104

PIN 1: brown
PIN 2: black
PIN 3: gray
PIN 4: blue
PIN 5: green/yellow

1
2
3
4
5

BCC0F4J
BCC0F4K
BCC0F4L
24 V DC
PVC
5 2.5 mm
IP67
40+70 C

n www.balluff.com

1.....8

1
2
3
4
5

BCC0F4M
BCC0F4N
BCC0F4P
BCC0F4R
BCC0F4T
24 V DC
PVC
5 2.5 mm
IP67
40+70 C

II

1
2
3
4
5

1
2
3
4
5
6
7
8

BCC0F4U
BCC0F4W
BCC0F4Y
BCC0F4Z
BCC0F50
50 V DC
PUR shielded
4 0.34 mm
IP67
40+70 C

II

1
2
3
4
5
6
7
8

I
1
2

II
1
2

BCC0F51
BCC0F52
BCC0F53
BCC0F54
BCC0F55
24 V DC
PUR
2 1 mm
IP67
20+70 C

105

Sensors with Positive Stop

NEW

Rugged and flexible

For harsh environments


Sensors with positive stop are designed for harsh applications. The
especially rugged design means the sensor can be in continuous
contact with the machine or workpiece when it checks the presence
or position of a target. This makes it ideal for welding equipment,
punch applications as well as for applications with controlled workpiece ejection. M8 versions and various plunger types give users
maximum flexibility.
Benefits
Highly reliable and long-lived even in dirty environments
Sensor is easily replaced for cleaning and maintenance
Precise switching point
Variety of sizes and shapes for versatility

Type
PNP, NO
NPN, NO
Material
Dimensions

M8 connector
Cable with M12 connector
M8 connector
Cable with M12 connector
Housing

Two-part housing
for simple maintenance

Three spring tension settings:


low
medium
high

Four plunger types available:


Round
Flat
Chisel
M6 thread

106

incl. BES01ZW
incl. BES01ZU
incl. BES01ZT
incl. BES01ZR

Round plunger
SET015A
SET015F
SET017R
SET017T
Brass
M18

Chisel
SET0167
SET0168
SET017U
SET017W
Brass
M18

Flat plunger
SET0169
SET016A
SET017Y
SET017Z
Brass
M18

M6 thread
SET016C
SET016E
SET0180
SET0181
Brass
M18

Accessories
for thread

BAM025T
BAM02JU
BAM027T
BAM02JW
BAM02JY

n www.balluff.com

Type
Flat attachment ( 50 mm)
M4
M6
M8
M10

107

IT'S A GOOD FEELING


TO ALWAYS KNOW
WHAT YOU CAN
RELY ON.

Sensors. Systems. Network technology.

www.balluff.com

Systems and Service


Industrial Networking and Connectivity
Industrial Identification
Object Detection
Linear Position Sensing and Measurement

Products + News

Condition Monitoring and Fluid Sensors


Accessories

Best Quality for Efficient Automation

+++ Systems and Service +++ Industrial Networking and Connectivity +++ Industrial Identification
+++ Object Detection +++ Linear Position Sensing and Measurement +++ Condition Monitoring and Fluid Sensors +++ Accessories

Headquarters
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Phone +49 7158 173-0
Fax +49 7158 5010
balluff@balluff.de

Doc. No. 871424/Mat. No. 181688 EN


K15; Subject to modification. Replaces D15.

www.balluff.com