June 2007

500 Engine Components

Figure

Rev

501.1

Description
Engine and Pump Assembly, John Deere 4045 Tier II (all models)

20 21 22 23
8 13 14 19
7
5

9
1

16 17 18

2
25
15 24

8 13 14 19
3

6 10

11 12

GTH-644 GTH-842 GTH-844

Part No. 97486

500 Engine Components

June 2007

Engine and Pump Assembly, John Deere 4045 Tier II (all models)

Item

Part No.

Description

Qty.

7-183-224

108528

7-112-05

Pump, Piston Type, 51cc ............. 1

108527
108579

Mount, Engine, Front .................... 1

Mount, Engine
(Deutz-2012) ............................ Ref.

7-362-05

Radiator ........................................ 1

7-158-72

Radiator Hose, Upper ................... 1

7-158-73

Radiator Hose, Lower ................... 1

4-2065

Upper Radiator Mount .................. 1

7-190-04

Rubber Mount, Center Bonded .... 3

6-6252-07

Clamp, Radiator Hose .................. 2

10

6-6252-09

Clamp, Radiator Hose .................. 2

11

6-8112-35

Cap Screw, 12 mm x
1.75 x 35 mm ................................ 6

12

6-9111-12

Lock Washer, 12 mm .................... 6

13

6-5206-16

Cap Screw, 3/8 NC x 2 LG ............ 3

14

6-6205-06

Self Locking Nut, 3/8 NC ............... 3

15

7-183-38

Fan, Blower, 18 inches

(with engine) ............................ Ref.

16

6-5208-20

Cap Screw,
1/2 NC x 2.5 inches ....................... 4

17

6-6212-08

Flat Washer, 1/2 inch .................... 4

18

6033

Lock Washer, 1/2 inch ................... 4

19

7-190-02

Washer, Bonded Rubber

Mount ............................................ 3

20

4-1685

Fan Guard, 18 inches ................... 1

21

6-5205-08

Cap Screw, 5/16 NC x 1 inch ......... 4

22

6-6211-05

Lock Washer, 5/16 inch ................. 4

23

19934

Flat Washer, 3/8 inch .................... 4

24

7-183-96

Spacer, Fan,
2 inches (with engine) ............. Ref.

25

7-126-517

Gasket, Pump Drive ..................... 1

Part No. 97486

Engine Assembly
(John Deere 4045 TF270) ....... Ref.
Engine and Pump Assembly
(Deutz-2012) ............................ Ref.

GTH-644 GTH-842 GTH-844

501.1
Rev B

500 Engine Components

Figure
502.1

June 2007

Rev
A

Description
Starter Relay, Sender Assembly, John Deere 4045 Tier II (all models)

11
13
1

12 14

10

GTH-644 GTH-842 GTH-844

Part No. 97486

500 Engine Components

June 2007

Starter Relay, Sender Assembly, John Deere 4045 Tier II (all models)

Item

Part No.

Description

7-169-12

Sender, Transmission Oil

Temperature ................................. 1

7-169-19

Sender, Engine Water

Temperature ................................. 1

7-183-18

Relay, Starter ................................ 1

1-1024

Mount, Starter Relay ..................... 1

6-8514-25

Cap Screw
14 mm x 2 x 25 mm ...................... 1

6-9111-14

Lock Washer, 14 mm .................... 1

6-5204-04

Cap Screw, 1/4 NC x 0.5 inch ....... 2

6356

Lock Washer, 1/4 inch ................... 2

6-6212-04

Flat Washer, 1/4 inch .................... 2

10

1-1094

Ground Wire, Starter Relay .......... 1

11

7-169-11

Sender, Transmission
Oil Pressure .................................. 1

12

6-6422-01

Fitting, 02 NPT
90 BR. ST. ELB ............................ 1

13

6-6422-01

Fitting, 02 NPT
Brass ST. ELB .............................. 1

14

7-169-09

Sender, Engine
Oil Pressure .................................. 1

Part No. 97486

Qty.

GTH-644 GTH-842 GTH-844

502.1
Rev A

500 Engine Components

Figure
503.1

Rev
A

June 2007

Description
Engine Assembly, Deutz BF42012, View 1 (all models)

11

12

10

13
14

10

9
8
7
15
5
16

17

26

18

27

28
19
29
20
21 22
32

23 24 25

33
34
35

20

24 25

31

GTH-644 GTH-842 GTH-844

21

30

Part No. 97486

500 Engine Components

June 2007

Engine Assembly, DeutzBF4 2012, View 1 (all models)

Item

Part No.

Description

7-202-01

Engine Assembly
(Deutz BF42012) ..................... Ref.

130000

Relay Mount Backet ..................... 1

130001

Starter Relay, 12V Solenoid ......... 1

130002

Screw, Flange Head,

10-24 x 1/2 inch ............................. 2

73613

Star Washer, #10 .......................... 2

130004

Screw, HHC, M8 x 20mm ............. 2

130005

Star Washer, M8 ........................... 2

7-169-21

Temperature Sensor ..................... 1

130003

Coolant Sensor ............................. 1

130013

Turbocharger ................................ 1

10

130006

Hose Clamp, SAE #4 .................... 2

11

130007

Fuel Supply Line, 3/8 inch .......... 8ft.

12

130008

Hose Loop .................................... 1

13

108542

Fuel Injector .................................. 4

14

123595

Engine Fan ................................... 1

15

108549

V-Ribbed Belt ............................... 1

16

108556

Alternator ...................................... 1

17

130009

Loom, 3/4 inch ................... 9 Inches

18

130010

Fuel Supply Line, 1/2 inch ........ 3 Ft.

19

130011

Hose Clamp, SAE #6 .................... 4

20

130012

Hose Barb Elbow,

1/2 x 3/8 NPTF ............................... 2

21

27826

Screw, HHCS, M8 x 55mm ........... 2

22

49408

Lock Washer, M8 .......................... 2

23

94434

Screw, HHCS,
3/8 -16 x 1 -1/4 inch ........................ 2

24

6021

Lock Washer, 3/8 inch ................... 2

25

6097

Flat Washer, 3/8 inch .................... 2

26

108543

Fuel Filter ...................................... 1

27

108540

Oil Filler Cap ................................. 1

28

130018

Bushing ......................................... 2

29

130019

Fuel Filter Mount Remote Plate .... 1

30

7-202-05

Fuel Pre-filter ................................ 1

Part No. 97486

Qty.

503.1
Rev A

Item

Part No.

Description

31

130010

Fuel Supply Line, 1/2 inch ........ 7 Ft.

32

108541

Oil Filter ........................................ 1

33

108532

Oil Dipstick .................................... 1

34

130014

Fuel Shut Off Solenoid ................. 1

35

130015

Banjo Bolt, Fuel Supply Line ........ 1

GTH-644 GTH-842 GTH-844

Qty.

500 Engine Components

Figure
504.1

Rev
A

June 2007

Description
Engine Assembly, Deutz BF42012, View 2 (all models)

10

11

7
5

4
12

13
14

1
2

15
16
26

25

17

24

27
21

28
23

22
1
2

GTH-644 GTH-842 GTH-844

20
19

18

Part No. 97486

500 Engine Components

June 2007

Engine Assembly, Deutz BF42012, View 2 (all models)

Item

Part No.

Description

Qty.

6-8112-35

Screw, HHCS, M12 x 35mm ......... 5

6-9111-12

Lock Washer, M12 ........................ 5

3-1360-2

Transmission Mount,
Exhaust Side ................................ 1

6-6450-16

Hydraulic Fitting,
10 OR x 12 JIC, Straight ............... 1

6-8510-40

Screw, HHCS, M10 x 25mm ....... 11

6-9111-10

Lock Washer, M10 ...................... 11

6-5306-14

Screw, SHCS,
3/8 NF x 2.25 inches, GR10 .......... 8

6021

Lock Washer, M10 ........................ 8

6-7045-44

Hose, 12 x 10-90 x 22 .................. 1

10

130004

Screw, HHCS, M8 x 20mm ........... 1

11

130020

Hose Loop, Double Coated .......... 1

12

130021

Hose, 5/8 inch ..................... 6.67 Ft.

13

130022

Tie Wrap, 8.5 x 0.13, Black ........ 16

14

130021

Hose, 5/8 inch ..................... 5.17 Ft.

15

130023

Clamp, 9/16 to 1 -1/4 .............................. 4

16

6-6453-15

Hydrualic Fitting,
12 OR x 12 JIC, 90 ...................... 2

17

130024

Fitting, 3/4 NPT x 5/8 Hose Barb,

90 ................................................ 2

18

130025

130026

Pipe Fitting,
3/4 male to 3/4 Female, 90 ........... 2
Pipe Sealant, Locktite #567

19

130027

Tie, Heavy Wire, 1/4 x 18 inches .. 2

20

7-236-08

Transmission Oil Cooler ............... 1

21

6-7006-37

Hose, 12 x 12 x 18 -1/2 inches ...... 1

22

3-1360-1

Transmission Mount, Cab Side .... 1

23

6-6450-20

Hydraulic Fitting,
12 OR x 12 JIC, Straight ............... 1

24

7-126-517

Gasket, Pump Drive ..................... 1

25

7-112-05

Hydraulic Pump ............................ 1

26

6-5208-20

Screw, HHCS,
1/2 -13 x 2 -1/2 inches .................... 4

27

6033

Lock Washer, 1/2 spring ................ 4

28

6-6212-08

Washer, 1/2, Narrow ..................... 4

Part No. 97486

GTH-644 GTH-842 GTH-844

504.1
Rev A

500 Engine Components

Figure
505.1

Rev
A

June 2007

Description
Engine Assembly, Deutz BF42012, View 3 (all models)

5
4

1
1

1
3
7
7
7
7

1
8

9
9

10

10
10
11
12
1

1
13
1
1
1
1

15

GTH-644 GTH-842 GTH-844

14

Part No. 97486

500 Engine Components

June 2007

Engine Assembly, View 3, Deutz BF42012, View 3 (all models)

Item

Part No.

Description

130033

Cooler Mounting Assembly .......... 1

130023

Clamp, 9/16 to 1 -1/4 .............................. 2

130034

Clamp ........................................... 4

130035

Hose, 3/8 inch ..................... 1.25 Ft.

130036

Hose, 5/16 inch .................. 3.00 Ft.

130022

Tie Wrap, 8.5 x 0.13 inch ........... 16

130037

Expansion Tank Assembly ........... 1

130038

Recovery Tank Sight Glass,

1/2 inch NPT .................................. 1

130039

Hose, Rubber, Reinforced,

7/8 inch .............................. 1.125 Ft.

10

117126

Radiator Assembly ....................... 1

11

130040

Screw, HHCS, 5/16 -18 x 7/8

12

130029

Washer, 5/16, Narrow .................... 4

13

130030

Front Mount Tray .......................... 1

14

130031

Mount, Rear, Exhaust Side .......... 1

15

130032

Mount, Rear, Cabside .................. 1

Part No. 97486

Qty.

............. 4

GTH-644 GTH-842 GTH-844

505.1
Rev A

500 Engine Components

Figure
506.1

Rev
A

June 2007

Description
Engine Assembly, Deutz BF42012, View 4 (all models)

8
7
1
6
5
4
3
2
1

9
10

11
12

15

14

13

GTH-644 GTH-842 GTH-844

Part No. 97486

500 Engine Components

June 2007

Engine Assembly, Deutz BF42012, View 4 (all models)

Item

Part No.

Description

Qty.

21496

Hex Nut, 1/4 -28, GR5 ................... 4

130041

Cable, Speed Control,

96 inches ...................................... 1

130028

Elbow, 1/8 NPT Brass .................. 1

130016

Transmission Oil Pressure

Sender .......................................... 1

130017

Transmission Temperature
Sender .......................................... 1

130043

Swivel, Speed Cable .................... 1

130042

Speed Lever Extension ................ 1

56123

Screw, HHCS, M6 x 10mm ........... 2

29752

Screw, HHCS,
10-24 x 0.75 inch .......................... 2

10

130045

Speed Control Cable Clamp ......... 1

11

130048

Cable Bracket Shim ...................... 1

12

130046

Throttle Cable Bracket .................. 1

13

5365

Nut, 10-24 ..................................... 2

14

6021

Lock Washer, 3/8

15

94195

Screw, HHCS,
3/8 -16 x 0.75 inch ......................... 2

Part No. 97486

................................... 2

GTH-644 GTH-842 GTH-844

506.1
Rev A

500 Engine Components

Figure
507.1

Rev
A

June 2007

Description
Engine Assembly, Perkins 1104C, View 1 (all models)

16
3
15

14

13

5
6
7
8

12

11

10

GTH-644 GTH-842 GTH-844

Part No. 97486

500 Engine Components

June 2007

Engine Assembly, Perkins 1104C, View 1 (all models)

Item

Part No.

Description

123327
123328
123329
123330
123331

Air Pipe ......................................... 1

Hose Clamp
Adapter Hose
Mounting Screw
Gasket, Air Pipe

102647

102648

102649

102650

Fuel Filter Injection Tube,

Cylinder Number 1 ........................ 1
Fuel Filter Injection Tube,
Cylinder Number 2
Fuel Filter Injection Tube,
Cylinder Number 3
Fuel Filter Injection Tube,
Cylinder Number 4

102638

Fuel Filter Adapter ........................ 1

102639

Fuel Filter Element ....................... 1

102640

Fuel Injection Pump ...................... 1

123082

Oil Dipstick .................................... 1

75342
75343

Drain Plug ..................................... 1

Drain Plug Washer

123084
123085

Oil Filter Head Adapter ................. 1

Gasket

102632

Oil Filter ........................................ 1

10

102643
102644

Water Pump Assembly ................. 1

Gasket

11

75331
75332

Crankshaft Pulley ......................... 1

Crankshaft Screw

12

123105
75326

Fan ............................................... 1
Nut

13

123091

Isolator, Radiator, Lower .............. 2

14

123092

Isolator, Radiator, Upper .............. 2

15

123093

Radiator ........................................ 1

16

75330
123351
102598

Fan Drive Pulley ........................... 1

Fan Drive Housing
Fan V-belt

17

102646
102645

Alternator ...................................... 1
Alternator Pulley

18

123083

Oil Filler Cap ................................. 1

Part No. 97486

Qty.

GTH-644 GTH-842 GTH-844

507.1
Rev A

500 Engine Components

Figure
508.1

Rev
A

June 2007

Description
Engine Assembly, Perkins 1104C, View 2 (all models)

16

15

14
3

13

12

11
10

9
5
6
8

GTH-644 GTH-842 GTH-844

Part No. 97486

500 Engine Components

June 2007

Engine Assembly, Perkins 1104C, View 2 (all models)

Item

Part No.

Description

123083

Oil Filler Cap ................................. 1

123327
123328
123329
123330
123331

Air Pipe ......................................... 1

Hose Clamp
Adapter Hose
Mounting Screw
Gasket, Air Pipe

123088

Fuel Filter Bowl ............................. 1

123199

Fuel Lift Pump Fuse,

20 Amp ......................................... 1

7-319-21

Starter Solenoid ............................ 1

123337

Lift Pump Relay ............................ 1

75342
75343

Drain Plug ..................................... 1

Drain Plug Washer

123338

Cold Start Relay ........................... 1

123082

Oil Dip Stick .................................. 1

10

102632

Oil Filter ........................................ 1

11

123339

Cold Start Circuit Breaker,

50 Amp ......................................... 1

12

7-169-09

Oil Pressure Sender Switch ......... 1

13

75331
75332

Crankshaft Pulley ......................... 1

Screw

14

75329

Fan Spacer ................................... 1

15

7-169-19

Water Temperature Sender .......... 1

16

123350

Injection Pump Advance

Sender .......................................... 1

Part No. 97486

Qty.

GTH-644 GTH-842 GTH-844

508.1
Rev A

500 Engine Components

Figure
509.1

Rev
A

June 2007

Description
Engine Assembly, Perkins 1104C, View 3 (all models)

14

13
5

12

11

10

GTH-644 GTH-842 GTH-844

Part No. 97486

500 Engine Components

June 2007

Engine Assembly, Perkins 1104C, View 3 (all models)

Item

Part No.

Description

123098
123089

Glow Plug Assembly ..................... 1

Glow Plug (Qty. 4)

102603
102604
75321

Thermostat
Thermostat Gasket
Screw

102599
102600
102601

Valve Cover .................................. 1

Gasket
Screw

102605
102630

Exhaust Manifold .......................... 1

Gasket

102646

Alternator ...................................... 1

102645

Alternator Groove Pulley .............. 1

123086

Exhaust Elbow .............................. 1

123356
123357
123358
123359

Turbocharger ................................ 1
Gasket
Mounting Stud
Mounting Nut

102634

Starter Motor ................................. 1

10

123363

Flywheel Housing ......................... 1

11

123330

Starter Ring Gear ......................... 1

12

123362

Flywheel ....................................... 1

13

123327
123328
123329
123330
123331

Air Pipe ......................................... 1

Hose Clamp
Adapter Hose
Mounting Screw
Gasket, Air Pipe

14

102638

Fuel Filter Adapter ........................ 1

Part No. 97486

Qty.

GTH-644 GTH-842 GTH-844

509.1
Rev A

500 Engine Components

Figure
510.1

Rev
A

June 2007

Description
Engine Assembly, Perkins 1104C, View 4 (all models)

13
12
11
4

10

8
7

GTH-644 GTH-842 GTH-844

Part No. 97486

500 Engine Components

June 2007

Engine Assembly, Perkins 1104C, View 4 (all models)

Item

Part No.

Description

123083

Oil Filler Cap ................................. 1

123327
123328
123329
123330
123331

Air Pipe ......................................... 1

Hose Clamp
Adapter Hose
Mounting Screw
Gasket, Air Pipe

123366

Lifting Eye ..................................... 1

123356
123357
123358
123359

Turbocharger ................................ 1
Gasket
Mounting Stud
Mounting Nut

102641
102642

Oil Pan .......................................... 1

Gasket

75342
75343

Drain Plug ..................................... 1

O-ring Seal

123082

Dipstick ......................................... 1

102632

Oil Filter ........................................ 1

102639

Fuel Filter Element ....................... 1

10

102640

Fuel Injection Pump ...................... 1

11

102638

Fuel Filter Adapter ........................ 1

12

7-169-19

Water Temperature Sender .......... 1

Part No. 97486

Qty.

GTH-644 GTH-842 GTH-844

510.1
Rev A

500 Engine Components

Figure
511.1

June 2007

Rev
B

Description
Exhaust Assembly, JD-4045 Tier II and Duetz BF42012 Engines (all models)

9 10

11
1
5

9 10
2

ENGINE

GTH-644 GTH-842 GTH-844

Part No. 97486

500 Engine Components

June 2007

Exhaust Assembly, JD-4045 Tier II and Duetz BF42012 Engines (all models)

Item

Part No.

Description

108529

Exhaust Assembly ................... Ref.

7-282-05

Muffler ........................................... 1

5-2005
4-2371

Exhaust Pipe ................................ 1

Exhaust Pipe (Deutz 2012)

3-1349

Tailpipe ......................................... 1

7-183-98

Clamp, V-flange
(with engine) ............................ Ref.

2-1166

Clamp Bracket, 3 1/2 inches ......... 1

123190

Clamp Bracket, 3 inches .............. 1

1-1173
1-1176

Flex Joint, Exhaust ....................... 2

Gasket

6-5204-08

Cap Screw, 1/4 NC x 1 inch .......... 8

6-6212-04

Flat Washer, 1/4 inch .................... 8

10

6091

Spring Clip, 1/4 -20 inch ................ 8

11

7-319-14

Muffler Clamp, 3 1/4 inches ........... 1

Part No. 97486

Qty.

GTH-644 GTH-842 GTH-844

511.1
Rev B

500 Engine Components

Figure
512.1

Rev
A

June 2007

Description
Exhaust Assembly, Perkins 1104C (all models)

9 10

3
11
1
5

9 10

GTH-644 GTH-842 GTH-844

Part No. 97486

500 Engine Components

June 2007

Exhaust Assembly, Perkins 1104C (all models)

Item

Part No.

Description

117586

Exhaust Assembly
(Perkins 1104C) ....................... Ref.

7-282-05

Muffler ........................................... 1

117048

Exhaust Pipe ................................ 1

3-1349

Tailpipe ......................................... 1

117046
6019

6021
4828

Exhaust Flange ............................ 1

Screw, HHC,
3/8 -16 x 1.25 inches ..................... 2
Lock Washer, 0.375 inch .............. 2
Nut, Nylock, 3/8 -16 inch ............... 2

2-1166

Clamp Bracket, 3 1/2 inches ......... 1

123190

Clamp Bracket, 3 inches .............. 1

1-1173
1-1176

Flex Joint, Exhaust ....................... 2

Gasket

6-5204-08

Cap Screw, 1/4 NC x 1 inch .......... 8

6-6212-04

Flat Washer, 1/4 inch .................... 8

10

6091

Spring Clip, 1/4 -20 inch ................ 8

11

7-319-14

Muffler Clamp, 3 1/4 inches ........... 1

Part No. 97486

Qty.

GTH-644 GTH-842 GTH-844

512.1
Rev A

500 Engine Components

Figure

Rev

513.1

June 2007

Description
Air Cleaner Assembly (all models)

5
6

ENGINE

9 10 11

R.H.

GTH-644 GTH-842 GTH-844

Part No. 97486

500 Engine Components

June 2007

Air Cleaner Assembly (all models)

Item

Part No.

Description

7-109-16

108530

117587

Air Cleaner Assembly

(John Deere 4045 Tier II) ............. 1
Air Cleaner Assembly
(Deutz 2012)
Air Cleaner Assembly
(Perkins 1104C)

7-109-02

Hood ............................................. 1

7-109-03

Mounting Band ............................. 1

108612

7-109-17

Connector, Rubber Hose,

3 inches ........................................ 2
Coupling with Port (Perkins
1104C and Deutz 2012) ............... 1

123161

Clamp, Hose, 3 inches ................. 4

5-2006

4-2370

117050

Air Inlet Pipe

(John Deer 4045 Tier II) ............... 1
Air Intake Pipe
(Deutz 2012)
Air Intake Pipe
(Perkins 1104C)

7-109-04

Filter, Primary ............................... 1

7-109-14

Filter, Safety ................................. 1

6-5205-10

Cap Screw
5/16 NC x 1.25 inches ................... 2

10

57201

Flat Washer, 0.313 inch ............... 2

11

6-6205-05

Self Locking Nut, 5/16 NC ............. 2

Part No. 97486

Qty.

GTH-644 GTH-842 GTH-844

513.1
Rev B