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Input & Misc.

Calculations

INPUT DATA

MISC. CALCULATIONS

GREEN = User Input

BLUE = Calculations (locked cell)

CT Description
OD
Wall Thickness
Ovality
Wireline Weight
Segment Length

1.750
0.134
0.0500
0.000
5000

in
in
in/in
lbs/ft
ft

Geometry Calculations
New = 0.005

ID
OD/Wall
Aext
Ain
Area of Steel
Radial Clearance

1.482
13.0597
2.405
1.725
0.680
1.625

in
in/in
in^2
in^2
in^2
in

1.13E+07
0.2236
0.4472
0.5733

psi
in^4
in^4
in

Thickness Ratio
OD cross-section area
ID cross-section area
Annular gap

Tubing Material
Yield Stress
Yield Factor
Young's Modulus
Poisson's Ratio

80000
80
3.0E+07
0.33

psi
%
psi

Safety factor
Steel = 30 x E6
Steel = 0.33

Applied Loads
Pin
Pout
Axial Force
Torque
Stripper Friction

3000
1700
20000
100
500

G
I
J
rg

Modulus of Rigidity
Second Moment of the Area
Polar Moment of Inertia
Radius of gyration

Buoyancy Calculations

psi
psi
lbf
ft-lbf
lbf

Internal pressure
External pressure
(+) = tension
Always (+)
Always (+)

ppg
ppg

Inside CT
Outside CT

Bare Weight
Air Weight
Buoyed Weight
Total Buoyed Weight

2.313
2.313
1.288
6438

lbs/ft
lbs/ft
lbs/ft
lbs

Air weight of CT
Air weight of CT + wireline
Buoyed weight of CT + wireline
Segment buoyed weight

Well Path Build Rate


Bending Moment

0.00
0.0

deg/100 ft
ft-lbf

Mud Weight
MWin
MWout

0.20
8.35

Wellbore Parameters
Average Hole Angle
Radius of Curvature
Hole ID
Cf

01/19/2016

80.0
1.00E+09
5.000
0.30

degrees
ft
in

Input & Misc. Calculations

Formula
= OD-2*Wall
=0.25*PI()*(OD^2)
=0.25*PI()*(ID^2)
=0.25*PI()*(OD^2-(OD-2*Wall)^2)
=(Hole_ID-OD)/2
= E/(2*(1+Poisson's Ratio))
=PI()*(OD^4-ID^4)/64
= 2*I
=((OD/2)^2+(ID/2)^2)^0.5/2

=489.6*Area/144
= Bare+Wireline
=(Air_Weight+((MWin*Ain)-(MWout*Aext))/19.25)
=Length*CT_BWt

=360*100/(2*PI()*Radius)

01/19/2016

Forces & Buckling

Input data on worksheet "Input & Misc. Calculations"


GREEN = User Input

BLUE = Calculations (locked cell)

AXIAL FORCES
Pressure Force
Total Snubbing Force
Axial Weight Force
Drag
RIH Weight
POOH Weight

-4089
-4589
1118
1902
-5373
-569

lbf
lbf
lbf
lbf
lbf
lbf

Formula
Pressure area force
Pressure area force & Stripper
Axial component of CT weight
Drag due to total normal force
Force balance RIH
Force balance POOH

= -Pout*Aext
= Pressure_Force-Stripper
=Buoyed_Weight*COS(2*PI()*Angle/360)
=Cf*(Eff_NF*Length+Stiff_Contact_Force)
= Axial_Weight-Drag+Pressure_Force-Stripper
= Axial_Weight+Drag+Pressure_Force+Stripper

Normal component of CT weight


Normal force due to buckling
Normal force due to tool stiffness
Due to weight & buckling

= Buoyed_Weight*SIN(2*PI()*Angle/360)
=IF(-Axial_Force>Fc_Cf,(12*Radial_Clearance*Axial_Force^2)/
=4*(IF(Length>Overhang_Length,(E*I)/(12*Radius*0.5*Overhan
=Normal_Force/Length+Buckling_NF
=Eff_NF*Length

NORMAL FORCES
Weight Normal Force
Buckling Force/Length
Stiff Contact Force
Effective Force/Length
Total Effective Force

6340.1
0.00
0.00
1.27
6340.1

lbf
lbf/ft
lbf
lbf/ft
lbf

TORSION
Twist
Total Twist

0.45
2.27

rev/1000 ft
revolutions

= (Torque*1000 ft)/(J*G*2)
= Twist*Length/1000

STIFF TOOL CALCULATIONS


Maximum Rigid Length
Overhang Length
Bending Yield Radius
Yield Moment

46547.5
80622.6
27.3
1704

ft
ft
ft
lb-ft

Max length to span the curve


Length for continuous contact
Min bending radius before yield
API bending capacity

=(2*SQRT(Radial_Clearance*(4*12*Radius+2*OD)))/12
=2*2*SQRT(3*Radius*Radial_Clearance/12)
=0.5*OD*E/Yield/12
=Yield*I*2/OD/12

HELICAL BUCKLING PREDICTIONS


Fc Vertical
Fc Inclined
Fc Inclined+Cf
Actual Applied Axial Force
Helically Buckled ?
Helix Period
01/19/2016

82
1868
2130
20000
no
0.0

lbf
Critical force - vertical
lbf
Critical force - inclined
lbf
Critical force with friction
lbf
(+) = tension
Based on Fc inclined + friction

=1.94*(E*I*CT_BWt^2/144)^0.333
=(2*2^0.5)*(E*I*CT_BWt*SIN(2*PI()*Angle/360)/(12*Radial_Cle
=Fc_Inclined*(1+Cf)^0.5
from "Input & Misc. Calculations"
=IF(-Axial_Force>Fc_Cf,"YES","no")

ft

=IF(-Axial_Force>Fc_Cf,2*PI()*(2*E*I/(-Axial_Force))^0.5/12,0)

Forces & Buckling


Total Length Decrease

0.00

ft

Due to helical buckling

=IF(B36>0,Length*(((((2*PI()*Radial_Clearance/B36/12)^2)+1)^

BUCKLING BETWEEN INJECTOR & STRIPPER


Unsupported Length of CT, Le
Beta
Safety Factor
Compression Yield Force
Radius of Gyration, rg
Slenderness Ratio
Maximum Snubbing Force

01/19/2016

2.00
0.03
0.5
-54423
0.5733
3.4886
-26917

ft

lbf
in
lbf

Vertical distance from top of stripper to center of lower sprocket


Empirical constant determined from testing
User's choice
=-Area*Yield
from "Input & Misc. Calculations"
=rg
=Le/rg
Prior to catastrophic buckling
=(Safety_Factor*Compression_Yield_Force)/(1+Beta^2*Slende

Forces & Buckling

e-Stripper
e+Stripper

Clearance*Axial_Force^2)/(4*E*I),0)
)/(12*Radius*0.5*Overhang_Length*12),(IF(Length<Maximum_Rigid_Length,0,(E*I)/(12*Radius*0.5*Length*12)))))

Radius+2*OD)))/12

Angle/360)/(12*Radial_Clearance))^0.5

(-Axial_Force))^0.5/12,0)
01/19/2016

Forces & Buckling

Clearance/B36/12)^2)+1)^0.5)-1),0)

Force)/(1+Beta^2*Slenderness_Ratio^2)

01/19/2016

Stresses & Limits

Input data on worksheet "Input & Misc. Calculations"


BLUE = Calculations (locked cell)

AXIAL STRESSES
Pure Axial Stress
Bending Axial Stress
Total Axial Stress, Concave
Total Axial Stress, Convex
Maximum Total Axial Stress

29399
0
29399
29399
29399

psi
psi
psi
psi
psi

Formula
Due to axial force
(+) convex or (-) concave
Pure axial with bending (-)
Pure axial with bending (+)
Worst case

= Axial_Force/Area
=E*OD/(2*12*Radius)
=Pure_Axial_Stress-Bending_Axial_Stress
=Pure_Axial_Stress+Bending_Axial_Stress
=IF(ABS(B6)>ABS(B7),B6,B7)

PRESSURE STRESSES
Hoop Stress
Radial Stress

6193
-3000

psi
psi

At the ID (worst case)


At the ID

=-((ID/2)^2*(OD/2)^2*(Pout-Pin)/(((OD/2)^2-(ID/2)^2)*(ID/2)^2))+(Pin*(ID/2)^2-Pou
=((ID/2)^2*(OD/2)^2*(Pout-Pin)/(((OD/2)^2-(ID/2)^2)*(ID/2)^2))+(Pin*(ID/2)^2-Pou

VON MISES EQUIVALENT STRESS


VME
% VME

28920
36.15

psi

At the ID, No shear stresses


Safe Stress Level

=(Axial_Stress^2+Hoop_Stress^2+Radial_Stress^2-Axial_Stress*Hoop_Stress-A
=100*VME/Yield

BURST CALCULATIONS
API 5C3 Internal Yield
Capped End Yield
True Burst Pressure

10720
13063
15355

psi
psi
psi

Allows for minimum wall


Maximum stress at ID
Wall fully plasticizes

=0.875*Yield*2*(1/OD_wall)
=(4*Yield/3^0.5)*(1/OD_wall)*(1-(1/OD_wall))
=(2*Yield/3^0.5)*LN(1/(1-2*(1/OD_wall)))

COLLAPSE CALCULATION SUMMARY


Timoshenko Round
API 5C3 Round, Pc
API 5C7 Oval, Pco
Timoshenko Oval
API 5C7 Collapse with Tension

9363
8646
4875
4366
3511

psi
psi
psi
psi
psi

No safety factor
Nominal dimensions
No tension
No safety factor
Includes safety factor

from "Collapse Calculations"


from "Collapse Calculations"
from "Collapse Calculations"
from "Collapse Calculations"
from "Collapse Calculations", only for TENSION

Actual Differential Press.


Actual Applied Axial Force

-1300
20000

psi
lbf

(+) means collapse


(+) means tension

=Pout-Pin from "Input & Misc. Calculations"


from "Input & Misc. Calculations"

No differential pressure
At existing differential pressure

=Yield_Factor*Yield*Area/100
=Area*((Hoop_Stress+Radial_Stress)+SQRT((Hoop_Stress+Radial_Stress)^2+4

TENSION LIMITS
Max Tension, DP=0
Max Tension @ DP

01/19/2016

43539
44287

lbs
lbs

Stresses & Limits

D/2)^2))+(Pin*(ID/2)^2-Pout*(OD/2)^2)/((OD/2)^2-(ID/2)^2)
D/2)^2))+(Pin*(ID/2)^2-Pout*(OD/2)^2)/((OD/2)^2-(ID/2)^2)

al_Stress*Hoop_Stress-Axial_Stress*Radial_Stress-Hoop_Stress*Radial_Stress)^0.5

tress+Radial_Stress)^2+4*((Yield_Factor*Yield/100)^2-(Hoop_Stress^2+Radial_Stress^2)+(Hoop_Stress*Radial_Stress))))/2

01/19/2016

Collapse Calculations

Input data on worksheet "Input & Misc. Calculations"


GREEN = User Input

BLUE = Calculations (locked cell)

TIMOSHENKO COLLAPSE PREDICTIONS


Red
Pe
Py
Round Collapse Pressure
Oval Collapse Pressure

0.7643
30229
12251
9363
4366

psi
psi
psi
psi

Formula

= (1-3*(Axial_Stress/(2*Yield))^2)^0.5-(Axial_Stress/(2*Yield))
= 2*E/(1-Poissons^2)*(1/OD_wall)^3
= Yield*2*(1/OD_wall)
=(Py*Red+Pe*(1+3*0*OD/(2*Wall))-((Py*Red+Pe*(1+3*0*OD/(2*
=(Py*Red+Pe*(1+3*OVAL*OD/(2*Wall))-((Py*Red+Pe*(1+3*OVA

API 5C3 Collapse Pressure - Nominal Dimensions


Ypa
A
B
C
K
F
G
(D/t)yp
(D/t)pt
(D/t)te
Yield Strength Collapse, Pyp
Plastic collapse, Pp
Transition collapse, Pt
Elastic collapse, Pe
5C3 Round Collapse, Pc

61141
3.0089761749
0.0571757851
1390.5718540484
0.0282343601
1.9823931557
0.0376689208
14.3667805377
24.2974781682
35.4178382893
8646
9201
6978
24719
8646

psi

psi
psi
psi
psi
psi

=Yield*((1-0.75*(Axial_Stress/Yield)^2)^0.5-0.5*Axial_Stress/Yie
=2.8762+.10679*10^-5*Ypa+.21301*10^-10*Ypa^2-.53132*10^-1
=.026233+.50609*10^-6*Ypa
=-465.93+.030867*Ypa-.10483*10^-7*Ypa^2+.36989*10^-13*Yp
=3*(B/A)/(2+B/A)
=4.695*10^7*K^3/(Ypa*(K-(B/A))*(1-K)^2)
=F*B/A
=(((A-2)^2+8*(B+C_/Ypa))^0.5+(A-2))/(2*(B+C_/Ypa))
=Ypa*(A-F)/(C_+Ypa*(B-G))
=(2+B/A)/(3*B/A)
=2*Ypa*(((OD_wall)-1)/(OD_wall^2))
=Ypa*((A/OD_wall)-B)-C_
=Ypa*((F/OD_wall-G))
=46.95*10^6/(OD_wall*(OD_wall-1)^2)
=MAX(G83:G86)

API RP 5C7 CT Collapse Pressure - Nominal Dimensions


AC_7
BC_7
C_7
KC_7
FC_7
GC_7
(D/t)yp
(D/t)pt
(D/t)te
Yield Strength Collapse, Pyp
01/19/2016

3.070754816
0.0667202
1955.277168
0.0322411711
1.9975350322
0.0434016862
13.3848399357
22.471346406
31.0162431168
11313

psi

=2.8762+0.10679*10^-5*Yield+0.21301*10^-10*Yield^2-0.53132
=0.026233+0.50609*10^-6*Yield
=-465.93+0.030867*Yield-0.10483*10^-7*Yield^2+0.36989*10^=3*(BC_7/AC_7)/(2+BC_7/AC_7)
=4.695*10^7*KC_7^3/(Yield*(KC_7-(BC_7/AC_7))*(1-KC_7)^2)
=FC_7*BC_7/AC_7
=(((AC_7-2)^2+8*(BC_7+C_7/Yield))^0.5+(AC_7-2))/(2*(BC_7+C
=Yield*(AC_7-FC_7)/(C_7+Yield*(BC_7-GC_7))
=(2+BC_7/AC_7)/(3*BC_7/AC_7)
=2*Yield*(((OD_wall)-1)/(OD_wall^2))

Collapse Calculations
Plastic collapse, Pp
11518
psi
Transition collapse, Pt
8764
psi
Elastic collapse, Pe
24719
psi
Pc
11313
psi
Ovality (not a 5C7 term)
0.0500
Estimated ODmin
1.707
in
Estimated ODmax
1.794
in
gCT 17832.626627346
fCT 150097502.04082
5C7 Oval Collapse, Pco
4875
psi
Operating tension, L
20000
lbs
Yield tension, Ly
43539
lbs
Safety factor, SF
1.000
Collapse correction factor, Kcf
0.720
Allowable external press, Po
3511
psi

01/19/2016

(-) means compression

Only for L>0


Only for L>0

=Yield*((AC_7/OD_wall)-BC_7)-C_7
=Yield*((FC_7/OD_wall-GC_7))
=46.95*10^6/(OD_wall*(OD_wall-1)^2)
=MAX(G83:G86)
=(ODmax-ODmin)/OD
=OD*((2-OVAL)/(2+OVAL))^0.5
=OD^2/ODmin
=(Yield/(OD_wall-1))+(B91/4)*(2+(3*(ODmax-ODmin)/OD)*OD_w
=2*Yield*B91/(OD_wall-1)
=gCT-(gCT^2-fCT)^0.5
=Axial_Force
=MaxLa
input safety factor > or =1
=((1/SF)^(4/3)-(L/Ly)^(4/3))^0.75
=Kcf*Pco

Collapse Calculations

al_Stress/(2*Yield))

Red+Pe*(1+3*0*OD/(2*Wall)))^2-4*Py*Pe*Red)^0.5)/2
Py*Red+Pe*(1+3*OVAL*OD/(2*Wall)))^2-4*Py*Pe*Red)^0.5)/2

5-0.5*Axial_Stress/Yield)
10*Ypa^2-.53132*10^-16*Ypa^3

^2+.36989*10^-13*Ypa^3

B+C_/Ypa))
Selection
8646
0
0
0

=IF(OD_wall<Dtyp,Pyp,0)
=IF(AND(OD_wall>Dtyp,OD_wall<Dtpt),Pp,0)
=IF(AND(OD_wall>Dtpt,OD_wall<Dtte),Pt,0)
=IF(OD_wall>Dtte,PeAPI,0)

0^-10*Yield^2-0.53132*10^-16*Yield^3

Yield^2+0.36989*10^-13*Yield^3

/AC_7))*(1-KC_7)^2)

(AC_7-2))/(2*(BC_7+C_7/Yield))
Selection
11313

=IF(OD_wall<Dtyp,Pyp,0)

01/19/2016

Collapse Calculations
0
0
0

=IF(AND(OD_wall>Dtyp,OD_wall<Dtpt),Pp,0)
=IF(AND(OD_wall>Dtpt,OD_wall<Dtte),Pt,0)
=IF(OD_wall>Dtte,PeAPI,0)

ax-ODmin)/OD)*OD_wall)

01/19/2016

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