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Review Article
Inuence of ingredients that reduce oil absorption during
immersion frying of battered and breaded foods
Robert G. Brannan1, Eunice Mah2, Maria Schott3, Simin Yuan1, Katherine L. Casher1,
Andrew Myers1 and Christopher Herrick1
1
2
3
Applied Health Sciences and Wellness, Grover Center E334, Ohio University Athens, OH, USA
The Ohio State University, Human Sciences, OH, USA
Cincinnati Childrens Hospital and Medical Center, Cincinnati, OH, USA
Many popular foods are prepared by battering and breading a substrate followed by deepfat frying, also
known as immersion frying. However, these foods are high in calories and fat. This has led to research on
the reduction of fat absorption during immersion frying. This paper focuses on the use of functional
ingredients, usually proteins or nonprotein hydrocolloids, which can be incorporated into the batter and/
or breading, or applied as a postbreading dip to retard oil absorption. Protein ingredients from both
animal and plant sources have been applied as lms or in aqueous solutions to battered and breaded
foods. Nonprotein hydrocolloids such as cellulose derivatives, gums, calcium reactive pectins, and other
plantbased ours have also been utilized. Due to the applied nature of the process and the potential
economic impact, many of the ingredients and strategies presented here have been culled from the patent
literature. This paper also describes three theories of oil absorption into fried foods; the water
replacement mechanism, the coolingphase effect, and the surfactant theory, and reviews research that
reports the impact of oil absorption on the nutritional and textural properties of the battered and breaded
foods.
Keywords: Fried foods / Oil absorption
Received: December 18, 2012 / Revised: July 3, 2013 / Accepted: July 8, 2013
DOI: 10.1002/ejlt.201200308
1 Introduction
Deepfat frying, also known as immersion frying, is the
process of cooking food by immersing it in a hot edible oil or
fat. The frying process is a rapidcook process that produces
products with wide consumer appeal due to their characteristic crust formation, color, avor, and texture. A perceived
drawback to foods prepared by immersion frying is the
increase in oil content in the nished product that leads to
high calorie and fat levels. For example, common battered
and breaded fried foods have increased oil contents compared
to their raw counterparts (Table 1). This has led to strategies
to create fried products with reduced oil content that retain
their desirable organoleptic qualities. These strategies include
the avoidance of frying in favor of other cooking methods,
usually baking, the application of coatings in nonfried
products that mimic the properties of fried foods, the
Correspondence: Dr. Robert G. Brannan, Applied Health Sciences and
Wellness, Grover Center E334, Ohio University Athens, OH 45701, USA
Email: brannan@ohio.edu
Fax: 17405932879
2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
241
Table 1. Fat, protein, and water content (g/100 g edible portion) of selected raw and battered, breaded, and fried foodsa)
Fat
Protein
Water
Food item
Raw
Battered,
breaded, and fried
Raw
Battered,
breaded, and fried
Raw
Battered,
breaded, and fried
Catfish
Chicken, dark meat
Chicken, light meat
Onions
Shrimp
7.59
4.31
1.65
0.10
1.73
13.33
18.04
18.11
18.69
12.28
15.55
20.08
23.20
1.10
20.31
18.09
20.32
21.91
4.46
21.39
75.38
75.99
74.86
89.11
75.86
58.81
48.99
45.70
37.09
52.86
a)
Table 2. Fat and moisture content of parfried French fries heated using different methods [4]
Component
Lipid
Moisture
Raw parfried
% wet basis
11.2
63.0
19.2 (71.5)
50.4 (20.0)
13.8 (23.2)
37.8 (40.0)
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2.2 Substrates
Immersion frying processes are used to prepare a variety of
coated substrates. Fresh substrates such as poultry and meat
products produce popular items like fried chicken, chicken
ngers, and country fried steaks. Fresh poultry and meats are
often moisture enhanced before being breaded, which
presents challenges to the processor due to moisture
migration from the product into the oil, increasing the
potential for subsequent oil degradation and, as is explained
in Section 3.3 of this paper, increased oil absorption.
Vegetables and cheese also are often used as substrates for
coated fried foods. Frozen substrates, such as cut sh or co
extruded items, may be predusted prior to freezing to mitigate
the effects of ice on the product surface during the breading
process. Formed substrates utilizing poultry, meat, and
vegetable matrices also are common and are used to produce
deep fried foods of various shapes and sizes. Less commonly,
precooked substrates such as steamcooked bonein chicken
or ravioli are breaded and fried.
Table 3. Attributes of breading types commonly encountered in battered and breaded fried foods [5]
Type of breading
Characteristic
Granulation
Porosity
Structure
Frying application(s)
Durability during
processing and storage
Economy
Other characteristics
Cracker meal
Fine
Dense
Flat flake
Full fry
Rugged
Medium
Open
Granular flake
Full fry par fry/oven finish
Fairly rugged
Coarse
Airy
Splinter flake
Full fry par fry/oven finish
Fragile
Very fine
Dense
Very fine, grainy
Full fry
Rugged/dusty
Economical
Conventional applicator
can be used to apply
Intermediate cost
Freeflow breading
applicators needed
Higher cost
Specialized
applicators needed
Economical
Flour/predust
applicators needed
Flour coatings
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liquid and surface, and r is the inner radius of the pores [9].
Taking into account the capillary pressure (Pc) across
the area of contact of the liquid with the surface (pr2),
the driving force for oil absorption (capillary force, Fc)
reduces to Eq. 2.
F c 2prg lg cosu
2g lg cosu
r
The wetting agent (in this case the frying medium) will
continue to enter pores until an opposing force matches that
of the capillary force. In a system being fried, the opposing
force is usually the force of the trapped vapor in the pore.
Thus, a higher capillary force would result in better wetting
(i.e., more oil absorption) by the oil. As shown by Eq. 2, this
process is dependent on the interfacial tension between the
gas or air and liquid, the contact angle between the surface
and the liquid, and the radius of the pore. If the contact angle
is greater than 90, the liquid does not wet the solid and tends
to move across the surface and not enter the capillary pores.
Oil is also likely to enter a pore if the radius of the pore is large
and/or if the interfacial tension is low. Interfacial pressure
between oil and air increases as temperature decreases and
causes surface oil to ow rapidly into pores [10]. Research
about the relationship between the amount of oil after frying
that remained on the surface versus penetrated the surface
showed that the balance between these two oil categories
is dependent on capillary suction and drainage along the
surface of the product [11]. These authors surmise that the
microstructure (e.g., mean pore size, connectedness, permeability) of the crust region is the single most important
productrelated determinant of the nal oil uptake into the
food.
A more straightforward model to describe the physical
relationship that drives this process has been proposed [12],
as shown in Eq. 3,
DP 2gSV gSL=r
244
Surface
tension (mN/m)
Interfacial
tension (mN/m)
uap ()
32.6 0.2
32.6 0.2
32.5 0.2
32.5 0.1
32.6 0.1
24.4 0.3
16.5 0.2
15.0 0.2
14.3 0.3
13.0 0.2
63.4 0.1
63.8 0.2
63.3 0.1
63.2 0.1
63.3 0.6
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Table 5. Review of patents with claims of reduced oil absorption in battered and breaded foods
Claim
Functional ingredient(s)
Special considerations
Sodium casienate
Hydroxypropylmethylcellulose (10%, 27
30% methoxyl, 412% hydroxypropyl
substitution)
Starch, methyl cellulose, xanthan gum
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4.1 Proteins
Ingredientbased oil inhibition strategies have focused on
proteins because of their lmforming and thermal gelation
properties. Individual proteins and protein mixtures from
both animal and plant sources have been incorporated into
batters, used as postbreading dips, and applied as edible
lms.
In order for a protein to undergo gelation, it must rst go
through denaturation. Denaturation is used to describe a
reversible or irreversible change of molecular structure of a
protein without cleavage of covalent bonds except for the
disulde bridges. This can be initiated by changes in
temperature and pH, increases in the interface area, or the
addition of organic solvents, salts, urea, guanidine hydrochloride, or detergents. During denaturation, side chains of
the amino acid are exposed and undergo intermolecular
interactions. They form small spherical aggregates which
combine into linear strands that interact to create a gel
network [20]. The ratio of the rate of denaturation with the
rate of aggregation determines the gel characteristics. If the
rate of aggregation is slower in comparison with the rate of
denaturation, the resulting gel will be a ner network of
protein chains, less opaque, and less capable of holding on to
water due to smaller voids between molecules [21].
Gelation of protein is affected by factors that inuence the
rate of denaturation and aggregation, such as temperature,
concentration of protein, pH, and ionic strength. Temperature and heating rate can affect both the rate of denaturation
and the rate of proteinprotein interaction. The temperature
above which a gel will not form is known as the critical
gelation temperature, which is directly proportional to
heating rate [22]. While there is a critical (maximum)
gelation temperature, there is no indication for the existence
of a minimal temperature of gelation [23]. However, below
critical gelation temperatures, the time required for the
formation of the gel will decrease [23]. Generally, the elastic
2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
4.1.3 Plasticizers
A plasticizer is routinely added to proteinbased lms in
order to increase the mobility of protein molecules [40], has
the potential to enhance the reduction of fat absorption
during frying by making the lm more exible. Research has
shown that the addition of a plasticizer to a protein lm
reduces the likelihood of hard brittle lm formation that can
occur when a protein is used as the sole ingredient for the
production of edible lms [41]. The use of plasticizers has
been explored in conjunction with soy protein isolates and
egg albumin. The addition of a plasticizer (3% glycerin or
0.05 gellan gum) caused an additional 1415% decrease
in fat absorption in a model system (doughnut disks)
compared to the system in which no plasticizer was
present [39]. Our lab attempted to determine if corn and
oat ber would be suitable plasticizers for egg albumin dips.
The results from our study show that the properties of
egg albumin that have the potential to be oilretarding were
not enhanced in the presence of corn and oat ber,
suggesting that they were not acting as plasticizers affecting
thermogelation [26].
2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
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Table 6. Theoretical total fat (g), calories, and calories from fata) for 100 g breaded and fried catsh, chicken dark meat nugget, onion ring, or
shrimp with reduced oil absorption
Percent oil reductionb)
0%
20%
40%
60%
80%
fat
13.3
229
52%
10.6
205
47%
7.9
181
39%
5.3
157
31%
2.6
133
18%
fat
18.0
291
56%
14.4
258
50%
10.8
226
43%
7.2
193
34%
3.6
161
20%
fat
18.6
332
51%
14.9
298
45%
11.2
264
38%
7.4
231
29%
3.7
197
17%
fat
12.2
242
46%
9.8
219
40%
7.36
197
34%
4.9
175
25%
2.4
153
14%
Product
Catfish
Total fat
Calories
% Cals from
Chicken dark
Total fat
Calories
% Cals from
Onion ring
Total fat
Calories
% Cals from
Shrimp
Total fat
Calories
% Cals from
Minimum oil
reduction to achieve
35% cals from fat
51.0%
57.5%
47.5%
36.0%
a)
Initial values (0% oil reduction) from U.S. Department of Agriculture, 2012 [74].
Percent oil reduction assumes equal mass replacement of oil with water.
b)
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Table 8. Total trans fatty acids (mg/140 g) for potatoes that were
prefried and fried for 8 and 20 cycles in either extra virgin olive oil
(EVOO), high oleic acid sunower oil (HOSO), or sunower oil [58]
Factors that determine changes in the fatty acid composition of the fried food include initial fat and moisture content
and surface structure. For foods with a high initial fat
content, little change in the fatty acid composition occurs
because fat uptake is very limited or nonexistent [55].
However, for foods with low initial fat content, the fatty
acid composition of the absorbed fat reects that of the
frying oil [55], a phenomenon observed in lean sh,
which absorbed more of the frying oil and thus exhibited a
similar fatty acid composition as the frying oil [56]. These
researchers also observed that the fatty acid prole of the
breading also is affected by frying. Increased palmitic acid
content has been observed in fried foods of both vegetable
and animal origin (Table 7). The ratio of PUFA to saturated
fatty acids increased during the frying of pork loin in
sunower oil and remained unchanged when fried in olive
oil, butter, or pork lard [57]. Foods fried in lard exhibited a
signicant increase in palmitic acid content due to the fact
that lard naturally contains high amount of palmitic acid.
Thus, decreased oil absorption is likely to prevent some of
the benecial effects of oil transfer caused by migration of
the frying oil into the product, although the overall benet
of reduced fat may compensate for any gains in fatty acid
composition.
Oil
Frozen prefried
(% increase)
After 8cycles
(% increase)
After 20 cycles
(% increase)
45.2
20.8
45.2
56.9 (25.88)
38.7 (86.06)
71.28 (57.70)
124.3 (175.00)
86.4 (315.38)
129.0 (185.40)
EVOO
HOSO
SO
5.1.4 Protein
Oil absorption during frying has been shown to affect the
amino acid prole of the fried food [59]. For example, as seen
with other cooking methods, a signicant reduction was
observed in the amounts of taurine, creatine, glycine, and
alanine in fried cod compared to raw [60]. However, as shown
in Table 1, changes that occur in bulk proteins in battered and
breaded foods compared to raw are not noteworthy, but
Table 7. Comparison of palmitic acid enrichment factor (percent ratio of palmitic acid to total triglycerides) between raw and fried
products [85]
Raw food
Fried food
Peanut
Tempeh
Beef
Chicken
11.25 0.23
66.15 2.79
22.04 1.11
299.15 3.99
57.35 0.16
185.32 0.45
50.00 0.18
200.21 1.78
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5.2.1 Shrinkage
Shrinkage is the change of volume during food processing and
can be divided into three categories: (a) apparent shrinkage,
the amount of change from initial apparent volume, (b)
isotropic shrinkage, described as the uniform shrinkage in all
dimensions of the materials, and (c) anisotropic shrinkage,
Table 9. Vitamin E level in 100 g potato products [86]
Potato products
Vitamin E (% RDA)
Raw potatoes
French fries (vegetable oil)
French fries, frozen (corn oil)
French fries (from raw in corn oil)
0.6
3.9
32.7
49.0
Tocopherols in oil
(mg/100 g)
Tocopherols in fries
(mg/100 g)
Sample
Alpha
Gamma
Alpha
Gamma
Uncooked
Day 1 (initial)
Day 1 (final)
Day 2
Day 3
Day 4
10.60
8.37
7.26
6.79
6.27
6.35
57.24
50.62
45.42
40.20
35.77
35.39
0.06
0.15
0.14
0.14
0.14
0.12
0.36
1.27
0.89
1.31
1.03
1.28
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5.2.2 Texture
Crunchiness is a desirable textural property in fried foods.
Crunchiness is the result of an overall effect of various
structural and chemical manipulations that occur during
frying. The crunchiness of tortilla chips have been shown to
increase as moisture decreased, porosity increased, and pore
size distribution increased [71]. Crunchiness of fried foods is
lost rapidly [72] and may be caused by weakening of the solid
matrix due to uptake of water from the moist core and/or the
surroundings [72, 73] or increased oil absorption into the
crust. Weakening of the matrix via water absorption is not
unique to fried foods, as loss of crispness is marked by water
content which exceeds the monolayer value [73]. Water
water interactions break macromolecular interactions that
form the crystallinelike structure and the addition of water
above the monolayer makes macromolecules mobile and may
slip when force such as biting and chewing is applied. It has
been reported that the presence of oil within the solid matrix
of the crust did not affect the mechanical characteristic of the
fried food, i.e., overall hardness, but signicantly decreased
the loudness and acoustic energy released [71]. Factors that
have been reported to affect objective texture measurements
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6 Conclusions
The amount of oil taken up by battered and breaded fried
foods during immersion frying can occur during the frying
process via water replacement or immediately after frying due
to the cooling phase effect and the degree of oil absorption is
dynamically affected by the ever degrading oil, as described
by the surfactant theory. In order for ingredientbased oil
inhibition treatments to be effective, they must reduce
calories from fat to an acceptably low level, which many
health professionals consider to be below 35% calories from
fat per serving. In most cases, this would call for a reduction in
fat content of at least 50% compared to the fried, battered and
breaded food. A variety of ingredients have been employed
that retard oil absorption to varying degrees during immersion frying of battered and breaded fried foods. The majority
of these ingredients are lmforming or aqueous solutions of
proteins or nonprotein hydrocolloids that are either added
to the batter or breading, or applied as a postbreading dip.
Many of these ingredientbased processes are reported in
the patent literature so they have not been peer reviewed.
Filmforming ingredients may not be practical in modern
manufacturing facilities because of the set time required for
lm formation, but aqueous solutions composed of one or
more ingredients applied in a batter or as a postbreading dip
may hold promise.
Reduced fat battered and breaded fried products would be
expected to receive a generous reception by consumers if, as
for most reduced fat products, they are deemed acceptable.
This requires that in addition to the fat reduction, researchers
and manufacturers focus on avor, color, and texture,
especially under common rethermalization conditions. Further, issues such as shelf life, especially lipid oxidation, and
packaging will need to be taken into consideration.
The authors have declared no conict of interest.
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