Chalmers University of Technology, Department of Chemical and Biological Engineering, SE-412 96 Gteborg, Sweden
AkzoNobel Surface Chemistry AB, SE-444 85 Stenungsund, Sweden
c
SINTEF Materials and Chemistry, N-7465 Trondheim, Norway
d
Paper and Fibre Research Institute, Hgskoleringen 6 B, NO-7491 Trondheim, Norway
b
a r t i c l e
i n f o
Article history:
Received 7 June 2010
Accepted 22 August 2010
Available online 31 August 2010
Keywords:
Emulsion
FischerTropsch diesel
MFC
Microbrillated cellulose
NMR diffusometry
a b s t r a c t
Water-in-diesel emulsion fuels have been prepared with a combination of sorbitan monolaurate and
glycerol monooleate as emulsier and with microbrillated cellulose (MFC) of different hydrophilic/
hydrophobic character as stabilizer. The MFC was treated with either octadecylamine or poly(styreneco-maleic anhydride), resulting in very hydrophobic brils. The most stable emulsion was achieved with
a combination of hydrophilic (untreated) and hydrophobic MFC and only minute amounts of the stabilizer gave a pronounced effect. Even with the optimized formulation the lifetime of the emulsion was
shorter than previously reported when a conventional polymeric stabilizer was used, however. The water
drop sizes in the emulsions were determined by three methods: optical images, light scattering, and NMR
diffusometry. All three methods gave water drops sizes of ca 2 lm. The NMR diffusometry indicated that
besides the micrometer-sized emulsion drops a signicant fraction of the water is present in small droplets of micelle size. The chemical exchange of water between these two populations of pools is believed to
be the reason for the relatively low stability of the system.
2010 Elsevier Inc. All rights reserved.
1. Introduction
Water-in-diesel emulsion fuels are known to give an improved
emission prole compared to regular diesel fuel in combustion in
internal combustion engines. We have previously shown that the
positive effect, in particular with respect to particulate matter, is
obtained for FischerTropsch diesel (FT-diesel), as well as for regular diesel of fossil origin [1]. Since FT-diesel can be produced from
biomass, water-in-FT-diesel emulsions constitute a hydrocarbon
fuel with an exceptionally low environmental impact.
Emulsion fuels have been prepared before with different types
of surfactants as emulsiers and polymers as stabilizers [2].
Various kinds of nonionic surfactants can be used, such as alcohol
ethoxylates, sorbitan monooleate and ethoxylated sorbitan
monooleate [16] but cationic gemini surfactants have also been
found useful as emulsier [7]. For the long term stability of the
emulsion a stabilizer needs to be added. The stabilizer prevents
the water drops to coalesce. Relatively low molecular weight nonionic surface-active polymers, such as poly(isobutylene)-succinic
anhydride ester of monomethyl-capped poly(ethylene glycol) have
been found useful for the purpose [1,2]. Particles may also be efcient emulsion stabilizers. Particle stabilised emulsions were described by Ramsden [8] and Pickering [9] already in the early
20th century and they are commonly referred to as Pickering emulsions. The particles that have been described for the purpose vary
from solid materials like silica [10,11] and clay minerals [12] to
parafn wax crystals [13].
During the last 10 years there has been a signicant and continuous interest in research on microbrillated (delaminated) cellulose (MFC). This relatively new material originates from the
disintegration of cellulose bres into sub-micron and nano-sized
brils and was introduced in the beginning of the 1980s [14,15].
The wood bres are built from microbrils with diameters of
approximately 3.5 nm [1618]. Mechanical brillation of the cellulose bres give a material consisting of brils in several size classes, with diameters typically ranging from 20 to 100 nm. Fig. 1
shows an example of a cellulose bre and a network of brils produced by brillation of such bres [19,20]. Having excellent
mechanical properties and high water adsorption capacity and
being based on a renewable feedstock, MFC constitutes an attractive new material. Several applications have been suggested for
this material, particularly for paper-making but also in food and
cosmetics. A relatively unexplored application of MFC, although
suggested already in 1983 [14] is as stabilizer of oil-in-water
emulsions.
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A. Lif et al. / Journal of Colloid and Interface Science 352 (2010) 585592
Fig. 1. Field-emission SEM images of a cellulose bre (left) and microbrillated cellulose (right) produced from bres using mechanical brillation.
Cellulose microbrils are hydrophilic, with ability to form interbrillar hydrogen bonds and, hence, strong networks. The brils
may be modied so that their surface becomes hydrophobic. Every
glucose monomer in the cellulose chain has three hydroxyl groups
that are possible sites for modications. Hydrophobic microbrils
can be obtained by silylation [21], or by grafting of polymer
brushes and layers [22]. This opened for the use of hydrophobic
MFC as stabilizer for water-in-oil emulsions [23,24]. Very stable
water-in-toluene emulsions could be formed and stabilized by silylated MFC and an interesting feature of such systems was that the
emulsion remained stable also when the drops became very large.
Evidently, the hydrophobized MFC was an effective stabilizer of
water-in-toluene emulsions.
For fuel emulsions hydrophobization of the MFC by silylation is
not suitable. The silicon atom may poison the exhaust catalyst. For
that reason two other hydrophobization agents were explored in
this work, octadecylamine and poly(styrene-co-maleic anhydride).
Periodate oxidation was used to introduce aldehyde groups on the
cellulose bres [25,26]. The oxidation leads to a dialdehyde formed
by oxidative cleavage at the C2C3 diol of the glucose ring. Subsequent reductive amination with octadecylamine gave a hydrophobized MFC. The other hydrophobization procedure involved
direct reaction of the MFC with poly(styrene-co-maleic anhydride).
In this reaction glucose hydroxyl groups react with anhydride rings
of the copolymer, attaching the hydrophobic polymer to the MFC
by ester bonds. The two types of hydrophobized MFC were evaluated as stabilizer for water-in-diesel emulsions in combination
with different types of low molecular weight emulsiers. The
emulsions obtained were characterized by light microscopy, light
scattering and NMR diffusometry.
2. Experimental
2.1. Materials
Dried kraft softwood pulp was used as raw material for MFC
production. The kraft pulps were pre-treated in a Clain conical rener using approximately 2000 kW h/ton before homogenization
in order to reduce the bre length and improve the runnability
during the MFC production. The pulp concentration during Clain
rening was 3%. This pre-treatment was followed by mechanical
brillation using a homogenizer (Rannie lab 12.56H). The pulp concentration was 1%, the pressure drop was 1000 bar and the pulp
was passed four times through the homogenizer [27].
Sodium periodate, octadecylamine, sodium cyanoborohydride,
imidazole and triethylamine were purchased from Fluka. Poly(styrene-co-maleic anhydride) was from Aldrich. The surfactants were
all from AkzoNobel Surface Chemistry, Stenungsund, Sweden and
used as received. The FischerTropsch diesel used was kindly supplied by FramTidsbrnslen Sverige, Sundsvall, Sweden. The diesel
specication is presented in Table 1.
Table 1
Diesel specication.
Property
Unit
FT-diesel
Aromatic content
Density at 15 C
Flash point
Initial boiling point
Final boiling point
Hydrogen:carbon (H/C) molar ratio
Net heat of combustion
Cetane number
Cloud point
Cold lter plugging point
Lubricity (WSD 1.4) at 60 C
Sulphur content
% (v/v)
kg/m3
C
C
C
<2
798
96
185
350
2.07
43
53
37
37
<300
<2
MJ/kg
C
C
lm
ppm (w/w)
A. Lif et al. / Journal of Colloid and Interface Science 352 (2010) 585592
!
1
2c2 g 2 X
a4
n
2 2
D
n1 R an 2
2 exp a2n DD d 2exp a2n Dd 2exp a2n DD exp a2n DD d
2d
2
an D
I=I0 exp
I=I0 expkD
587
2.5.2.3. Light scattering. The drop size was measured by low angle
laser light scattering using a Malvern Mastersizer Microplus from
Malvern Instruments, Malvern, UK. The analysis of the light scattering measurements was performed assigning a refractive index
of 1.3 for the water drops and 1.4 for the continuous phase. The value given is the volume mean diameter D [4,3].
2.5.3. Viscosity and density
Viscosity was measured with an AR-G2 rheometer from TA
instruments, using a measuring unit with cone and plate geometry.
The cone diameter was 60 mm and the angle between the surface
of the cone and plate 1. The density was measured with a Mettler
Toledo DA-100 M density meter.
3. Results
3.1. Characterization of the MFC
Films made from untreated MFC on glass slides were smooth
and gave low contact angles, with an average of 38. Films prepared from MFC hydrophobized with octadecylamine gave much
higher contact angles but accurate values are difcult to obtain because the surface becomes very porous. Fig. 2 shows water drops
on the MFC-ODA surface. The measured contact angle is over
120. The same behaviour was seen with MFC hydrophobized with
poly(styrene-co-maleic anhydride); i.e., a porous surface and a
contact angle of 115120. The porous lms obtained with the
hydrophobized MFC is probably due to the reduced number of
hydrogen bonds between the microbrils and thus a poorly developed lm.
588
A. Lif et al. / Journal of Colloid and Interface Science 352 (2010) 585592
Fig. 3. Dispersions of untreated MFC (top image) and MFC-ODA (bottom image) in
water, toluene, EU-diesel, dodecane, and FT-diesel (from left to right).
ible in both water and toluene but forms lumps in the other organic solvents. MFC-ODA, on the other hand, is not at all dispersible in
water, but readily dispersible in all the organic solvents. This difference in character is reected in the ability of the two MFCs to
stabilise the emulsions.
A large number of surfactants of nonionic type were tested. Anionic and cationic surfactants were deliberately avoided in order
not to introduce any element that could be detrimental to the
engine or the exhaust catalyst, such as sulphur, phosphorus, and
halide ions. Among the tested surfactants were ethoxylates such
as ethoxylated fatty alcohols, fatty amines, fatty acids, and fatty
amides, as well as non-ethoxylated nonionics such as glycerol esters, sorbitan esters, and alkyl glucosides. Only the ester type surfactants were successful in forming emulsions and the best results
were obtained with combinations of one glycerol ester and one
sorbitan ester. Reasonably stable emulsions were obtained with
combinations of glycerol monooleate (GMO) and sorbitan monolaurate (SML). Also combinations of glycerol monolaurate (GML) and
SML and of GML and sorbitan monooleate (SMO) provided relatively good stability. The GMOSML combination was studied in
detail with respect to relative amount of the two components
and total amount of surfactant needed. The emulsion stabilizer,
i.e., the untreated or the hydrophobic MFC, was also introduced
in the optimization of the formulation. The three types of MFC
were tested independently and in combinations.
Emulsions were prepared with two different water concentrations, 10% and 20%, and with untreated MFC as stabilizer. The
MFC concentration was from 0% to 0.026% and the surfactant combination was SML + GMO with 0.28% SML and 0.72% GMO (corresponding to a molar ratio of ca 30:70). The high water content
emulsions were more stable than the emulsions with low water
content, see Fig. 4. In addition, the sedimentation rate was considerably faster in the emulsions with the lower water content.
Evidently, untreated MFC is a more efcient stabilizer of the
emulsions with higher water contents.
Fig. 4 shows that the MFC concentration is critical. At a concentration of 0.005% or less the emulsions undergo rapid phase separation. A maximum in stability is found around 0.01% MFC, which
is a remarkably low value. The gure also shows experiments with
higher surfactant loading, 1% each of SML and GMO, corresponding
roughly to a 50:50 M ratio. This leads to somewhat more stable
emulsions but the maximum in stability is still around a MFC level
of 0.01%.
25
Stability (days)
20
15
10
0
0.000
0.005
0.010
0.015
0.020
0.025
0.030
MFC (wt-%)
Fig. 4. Stability in days of emulsions prepared with a combination of sorbitan monolaurate and glycerol monooleate as emulsier and with untreated MFC as stabilizer. Open
squares: 0.28% SML + 0.72% GMO and 10% water, lled squares: 0.28% SML + 0.72% GMO and 20% water, open triangles: 1.00% SML + 1.00% GMO and 10% water. The stability
refers to the time in days until free water is present in the bottom of the conical test tube.
589
A. Lif et al. / Journal of Colloid and Interface Science 352 (2010) 585592
Table 2
Stability of emulsions made with different combinations of the two surfactants, sorbitan monolaurate and glycerol monooleate, and with a
combination of untreated MFC and the hydrophobic MFC-ODA as stabilizer. The water content is 10 wt%. The stability refers to the time in days until
free water is present in the bottom of the conical test tube.
No.
MFC in wt%
1
2
3
4
Surfactant in wt%
Stability days
Untreated MFC
MFC-ODA
Total
SML
GMO
Total
0.012
0.012
0.012
0.010
0.0038
0.0038
0.0038
0.0091
0.016
0.016
0.016
0.019
0.28
0.5
1
1
0.72
0.5
1
1
1
1
2
2
28
30
10
19
3.3.1.1. Microscopy. From the microscope images the drop diameters were manually counted and a number based distribution of
the drops was obtained. For the emulsion with untreated MFC
the log-normal distribution equation (Eq. (1)) was tted to the data
from the counting, and for the emulsion with untreated MFC in
combination with MFC-ODA, Eq. (2), the normal distribution equation, was used to t the data. The two ts along with the experimental data are shown in Fig. 5. The number mean drop
diameters were found to be 1.1 lm for the emulsion with untreated MFC and 1.9 lm for the emulsion with untreated MFC in
combination with MFC-ODA. The number distribution was also
converted into a volume distribution, which gave 1.5 lm and
2.0 lm as volume mean for the two emulsions, respectively.
2
N 1
ln x l
y p
exp
x
2r2
r
2p
N 1
x l2
y p exp
2r2
2p r
!
1
!
2
3.3.1.2. Light scattering. In the analysis of the light scattering measurement the result is given as the volume mean diameter D [4,3].
The values obtained were 2.0 lm for the emulsion with untreated
MFC and 2.1 lm for the emulsion with untreated MFC in combination with MFC-ODA.
0,0
0,5
1,0
1,5
2,0
2,5
drop size, m
3,0
3,5
4,0
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
drop size, m
Fig. 5. Manually counted drop diameter distributions of emulsions of 10% water in FT-diesel stabilized with MFC (left) and MFC in combination with MFC-ODA (right).
590
A. Lif et al. / Journal of Colloid and Interface Science 352 (2010) 585592
Table 3
Viscosity and density of different emulsions with 10% water at 40 C.
MFC
Surfactant (wt%)
Viscosity
Density
Kinematic viscosity
(wt%)
SML
GMO
Total
(m Pas)
(g/cm )
(mm2/s)
0.010
0.013
0.013
0.16
0.28
1.0
0.44
0.72
1.0
0.6
1.0
2.0
2.76
3.03
3.04
0.805
0.806
0.808
3.43
3.76
3.76
I/I0
0,0
13
12
5,0x10
13
1,0x10
1,5x10
k
Fig. 6. Echo-decays of the water signal in emulsions prepared with a combination
of sorbitan monolaurate and glycerol monooleate as emulsier and two different
MFCs as stabilizer. Open squares: untreated MFC. Filled triangles: untreated
MFC + MFC-ODA.
The fraction of micellar water is determined from a simple twocomponent t (Eq. (6)) to the echo-decay data. In Eq. (6) p1 is the
fraction of micellar water and D1 is the diffusion coefcient for that
aggregate. p2 and D2 are the fraction and diffusion coefcient,
respectively for the water in the emulsion drop. Although it should
be noticed that the two-component t is not absolutely correct in
this case it is a simple and rather accurate way to obtain the relative volume fractions on the two aggregates. The results show that
the relative amount of micellar water is 24% and 28% for the emulsion with untreated MFC and for the emulsion with untreated MFC
and MFC-ODA, respectively. The size of the micellar water aggregates can be calculated from the StokesEinstein equation (Eq.
(7)), assuming spherical aggregates, giving a radius of 5.6 nm and
5.8 nm respectively.
kB T
6pgRH
4.00
3.80
3.60
diameter (m)
3.40
3.20
3.00
2.80
2.60
2.40
2.20
2.00
0
200
400
600
800
1000
(ms)
Fig. 7. Water drop sizes versus diffusion time D for emulsions prepared with a combination of sorbitan monolaurate and glycerol monooleate as emulsier and two different
MFCs as stabilizer. Open squares: untreated MFC. Filled triangles: untreated MFC + MFC-ODA.
591
A. Lif et al. / Journal of Colloid and Interface Science 352 (2010) 585592
phase and if the contact angle is above 90 the particles are in the
oil phase. At 90 the energy required to stabilize the system is at its
minimum.
The contact angles determined on the MFC-coated surfaces of
different hydrophobicity indicate that the untreated MFC is too
hydrophilic and the modied MFCs too hydrophobic. However, because of the structured surface the measured contact angles are
probably higher than the actual contact angle of the hydrophobized MFC. It is well-known that micrometer- and nanometer-scale
roughness, along with a low surface energy material, often leads to
high apparent water contact angles [35].
It was found that a mixture of the two MFCs gave the best result
in terms of emulsion stability. However, one must also take the
emulsiers into account. It is likely that the low molecular weight
surfactants interact with the MFC. The hydrophobized MFC, in particular, is likely to bind strongly to the surfactants. The MFC with
hydrophobic side chains can be regarded as a hydrophobically
modied polymer, although of unusually large size. Nonionic surfactants are known to interact strongly with such polymers, forming mixed polymersurfactant aggregates [36]. It is therefore likely
that when hydrophobized MFC is used, the oilwater interface is
covered with MFC-surfactant aggregates rather than with the modied MFC only. The wetting characteristics of such aggregates will
obviously depend on the physicalchemical character of both the
emulsiers and the stabilizer. The situation is less obvious when
untreated MFC is used as stabilizer. Unmodied MFC is hydrophilic
and is not likely to interact strongly with low molecular weight
amphiphiles. It has been shown, however, that cellulose interacts
with nonionic surfactants [37]. In analogy, one may expect that
there will be some kind of attractive interaction between the untreated MFC and the surfactants used in this work, i.e., SML and
GMO. It is probable that the reason why such a good stabilizing effect was obtained also with the untreated, and thus very hydrophilic, MFC is that it forms aggregates with the surfactants
present in the formulation. Films made from such aggregates
may exhibit a contact angle very different from that obtained with
only MFC.
One of the most interesting ndings of this work is that there is
a pronounced optimum in the amount of MFC added as stabilizer
of the emulsion. Beyond the very low amount of 0.0100.015%
MFC, with a constant loading of 1% emulsier, the stabilizing effect
goes down. A higher amount of MFC most probably gives rise to a
too hydrophilic MFC-surfactant aggregate at the oilwater interface. Further studies, with more variations of the amounts of both
the MFC and the surfactants are needed in order to verify this
hypothesis.
The water drop size determination, by use of the MurdayCotts
equation to t the data from STE-PFG experiments, shows an increase in drop size when the observation time is increased. There
are at least two possible explanations for this behavior. Firstly,
the exchange of water between the nano-sized aggregates (micellar water) and the micrometer-sized emulsion drops. Such an exchange leads to an increase of the part of the echo-decay that
has a small slope as the observation time increases. The Murday
Cotts equation then gives an erroneously large drop size. The full
picture of the exchange of water between these two differently
sized compartments is not provided in this study because this
hZ 2 i 2D0 D
Table 4
Water drops sizes, as mean diameters in lm, for two different water-in-FT-diesel emulsions with 10% water, determined with different techniques.
Emulsion composition
Light microscopy
Light scattering
NMR
Untreated MFC
MFC-ODA
SML
GMO
Number
Volume
Volume
Volume
0.013
0.012
0
0.0038
0.28
0.28
0.72
0.72
1.1
1.9
1.5
2.0
2.0
2.1
2.15
2.20
592
A. Lif et al. / Journal of Colloid and Interface Science 352 (2010) 585592
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