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ISO 9001 : 2000

Certificate: 04100 1994 0422

J N Marshall
Minimax Packaged Compact Boilers

We
makeDry

Steam

Specialists in Process Efficiency and Energy Conservation

Consider
Requirements

Options
NIBR Boiler

Net steam requirement - 550 kg / hr

IBR Boiler

- with 20% wet steam & no


condensate recovery
- with condensate recovery

Non-IBR
Coil Type Boiler

Air Vent

Process Requires 550 kg/hr


688 kg/hr
(from Boiler)

MS

Hot water
to drain
138 kg/hr

Feedwater
30 C

?
?
?
Pure condensate
to drain 550 kg/hr

Fuel: 47.22 lit/hr LDO

JN Marshall Packaged Boilers

A truly 3-PASS, Wet back boiler - designed to international standards!

IBR
Shell Type Boiler
Air Vent
Process requires 550 kg/hr
Feedwater
95OC

550 kg/hr
(from Boiler)

Fuel: 36.3 lit/hr FO

Returned to
Feedwater
Tank

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Annu Rs. 21,8 Boiler
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How Boilers compare when properly sized*


Steam Requirements

Coil Type Boiler

JNM Boiler

Process Demand
- Constant
- Fluctuating
(Batch Type)
- Instantaneous loads

Process Demand
8
6

Process Demand
10
10

10

Steam Quality
Dryness, Cleanliness

10

Efficiency
Boiler
System Efficiency

10
7

10
10

Maintenance
Boiler
System

4
2

10
10

Safety

10

Maintenance of Steam Systems

Space Requirement

10

n Average life of IBR Boiler is 18-20 years as


against 7-10 years of NIBR Boiler

Statutory Regulations

10

n NIBR Boilers are very sensitive to feedwater


quality as against the IBR Boilers

Water Quality

10

n IBR Boilers results in savings in water treatment


chemicals due to condensate return

Condensate return

10

n Maintenance costs on NIBR Boilers are high due


to coil choking & regular replacement of coils

Fuel Adaptability

10

Cost

10

88/150

142/150

Total

*On reference scale of 10 (10 = Best)

Process Benefits
n Correct quantity of steam at the right time is
essential in the process - IBR Boilers are
capable of handling fluctuating loads
n Wet steam from NIBR Boilers leads to poor
heat transfer and increased batch time with
lower productions - IBR Boilers avoid wet
steam totally
n A rubber component manufacturer near Pune
using 4 nos. 600 kg/hr boilers was facing
steam starvation problem and was planning
for an additional Non-IBR boiler. JNM installed
a 2 tph IBR boiler there. This resulted into
reduction of steam consumption from
3000 kg/hr to 900 kg/hr

n TDS carry over and deposits on steam


distribution network results in frequent
maintenance and costly down time with NIBR
Boilers

JNM Boiler: 36% Better on overall rating

4,25000

Data
Data considered for shell type boiler
1. Fue
1. Fuel: FO NCV 9650 kcal/kg, sp. Gravity 0.95, Cost 14 Rs/lit
2. Feed water temp.: 95 deg with C (condensate recovery system) 2. Fee
3. Inv
3. Investment: 1 no. 750 kg/hr boiler & condensate system
4. Ste
4. Steam is 98% dry and saturated

4,00000

Annual Fuel Consumption (in Lit)

3,50000
3,25000

JNM boiler (on FO)

3,00000

JNM boiler (on LDO)

2,50000

Coil type boiler (on LDO)

2,25000

Data considered for coil type boiler


1. Fuel: LDO NCV 10200 kcal/kg, sp. Gravity 0.87, Cost 19 Rs/lit
2. Feed water temp.: 30 deg C(No condensate recovery )
3. Investment: 1 no. 850 kg/hr boiler or 2 nos. 600 kg/hr boilers
4. Steam is 80% dry with 20% moisture content

1,75000
1,50000
1,25000
100000
75,000
50000

0
25%
(150 kg/hr)

50%
(300 kg/hr)

75%
(450 kg/hr)
Steam Load (%)

100%
(600 kg/hr)

Notes :
Payback period for JNM boiler on 100% load : 2 months
Payback period for JNM boiler on 50% load : 4 months
Boiler is assumed to be operating for 16 hrs/day for 350 days in
an year. Boiler efficiency and dryness figures considered are
as claimed by manufacturers.

Average Fuel Consumption (lit/day)


Users

Annual savings

Before

After

Coil type boiler

Shell type boiler

1050 - 1100

800 - 850

12

Polybond, Alandi

1441

1233

13

Sarla Polyester, Vapi

1050

850

12

Garment Plant, Mumbai

90

550

14 - 15

Garment Plant, Chennai

2500

1800

35

Asian Paints, Gurgaon

1000

840

13

Beverages Plant, Goa

900

600

12

Miami Pharma, Shirwal

(Rs.Lacs)

What some of the customers say...

Problems with
achieving process

I have saved more than

temperature is a

10 Lacs last year

history now!

on fuel bills.
Thanks to JNM
boilers!

No more draining
my precious

Boiler maintenance

condensate. I return

problems have

it to JNM boiler.

vanished, my life is
better now.

Subject to change without notice

3000/02/2004/3499

J.N.Marshall Pvt. Ltd.


A Forbes Marshall Company

Mumbai - Pune Road, Kasarwadi, Pune - 411 034. India


Tel: 91(0)20 - 27145595 l Fax: 91(0)20 - 27147413 l E - mail: seg@forbesmarshall.com
Branches: Ahmedabad, Alibag, Bangalore, Chennai, Coimbatore, Delhi, Kolkata,
Hyderabad, Jamshedpur, Lucknow, Mumbai, Nagpur, Navi Mumbai, Pune, Surat, Vadodara, Visakhapatnam
Area Reps: Bharuch, Bhopal, Chandigarh, Cochin, Goa, Indore, Jamnagar, Kolhapur, Ludhiana, Pondicherry, Madurai
www.forbesmarshall.com