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SOLTEQ

Equipment for Engineering Education & Research

HEAT EXCHANGER TRAINING


APPARATUS
MODEL: HE 158

HIS Heat Exchanger Training Apparatus (Model: HE 158) has been designed to allow students to get
familiarised with different kinds of heat exchangers and to collect the necessary experimental data for the
calculation of heat loss, heat transfer coefficient, log mean temperature difference, etc. Student will also be
able to study the effect of flow rate on the heat transfer rate. Later, students may use this knowledge for designing
complex industrial heat exchangers.

The unit comes with four types of heat exchangers. Two


30-L stainless steel sump tanks are provided for the
hot and cold water stream. The hot tank is fitted with a
6 kW heater which is protected against possible over
heating. Each tank has a centrifugal pump which are
protected from dry-run by an electronic level switch
installed inside each of the sump tanks. A low level in
the cold water tank will automatically stop the pump
whereas a low level in the hot water tank will switch off
the heater and stop the pump.
All necessary instruments are fitted at suitable locations
for mesuring the inlet and outlet temperatures of the
hot and cold water, and also the flow rates of the hot
and cold water. Differential pressure gauges are also

fitted to measure the differential pressure across the


heat exchangers. The unit comes with non-corroding
type of piping and fittings including all necessary control
valves.

EXPERIMENTAL CAPABILITIES:

energy balance determination


temperature profiles in counter-current flow
log mean temperature difference
heat transfer coefficient
flow rate effects on heat transfer rate
heat loss estimation
relationship between Nu and Re numbers

Equipment for Engineering Education & Research

SPECIFICATIONS
i) Shell & Tube Heat Exchanger
Dimension: di
= 2.56 mm;
do
= 3.20 mm;
L
= 508 mm;
Nt
= 55 (single pass);
pt
= 4.11 mm (triangular);
Bc
= 40 %;
Ds
= 34.80 mm;
Duty
: tube side: hot water @ 60 C
shell side: cold water @ 30 C
Material : 316 stainless steel
ii) Concentric (Double Pipe) Heat Exchanger
Inner tube: di = 7.0 mm;
do = 9.4 mm
Outer tube: Ds = 29.1 mm
Length : 310.0 mm
Material : stainless steel
Duty
: annulus: cold water @ 30 C
inner pipe: hot water @ 60 C
iii) Plate Heat Exchanger
Surface area : 0.18 m2
Plate material : 316 stainless steel, copper
brazed
Cold side
: cold water @ 30 C
Hot side
: hot water @ 60 C
iv) Jacketted Vessel with Coil and Stirrer
Capacity : 10 L
Material
: Stainless steel
Stirrer
: 0 to 1,000 rpm with speed sensor
v) Cold Water Circuit
Tank
: 30 liter, stainless steel
Level control : float type control valve
Pump
: centrifugal type, 10 LPM @
2.5 m head max., dry run
protected by level
switch
vi) Hot Water Circuit
Tank
: 30 liter, stainless steel
Pump
: centrifugal type, 10 LPM @ 2.5 m
head max., dry run protected by
level switch

Heating

: 6 kW immersion type heater


protected by temperature control and
level switch

SOLTEQ

SOLTEQ

vii) Differential Pressure


Range : 0 to 10 barg
viii) Flow Meter
Range : 0 to 10 LPM
ix) Temperature
Range : 0 to 100 oC

x) Control Panel
a) Temperature controller for heater input
b) On/off buttons for pumps and heater.
c) stirrer speed controller and digital display.

OPTIONAL ITEMS

- EI
DIGITAL INSTRUMENTATIONS
i) 6 units of digital indicator
ii) 5 units of temperature sensor c/w transmitter
iii) 2 units of electronic flow meter
iv) 2 units of differential pressure transmitter
-DAS
SOLDAS DATA ACQUISITION SYSTEM
i) A PC with latest Pentium Processor
ii) An electronic signal conditioning system
iii) Stand alone data acquisition modules
iv) Windows based software
Data Logging
Signal Analysis
Process Control
Real-Time Display
Tabulated Results
Graph of Experimental Results
- CAL
SOLCAL COMPUTER AIDED LEARNING
SOFTWARE
i) Interactive multimedia features
ii) Graphical simulation
iii) Experiment results samples
iv) Full experiment manuals

SOLTEQ

Equipment for Engineering Education & Research

MANUAL

Electrical supply: 240VAC/1-phase/50Hz


Water supply and drainage points

The unit is supplied with Operating and Experiment


Manuals in English giving full descriptions of the unit,
summary of theory, experimental procedures and
typical experimental results.

OVERALL DIMENSIONS
Height :
Width :
Depth :

1.82 m
1.21 m
0.61 m

TYPICAL EXPERIMENT RESULT

SOLTEQ

REQUIREMENTS

Overall Heat Transfer Coefficient Vs Hot Water Flow Rate

Overall Heat Transfer Coefficient


(W/m2.K)

3000.00
2500.00
2000.00

1500.00
1000.00

500.00
0.00
0.0

2.0

4.0

6.0
Hot Water Flow Rate (LPM)

8.0

10.0

12.0

SOLTEQ

Equipment for Engineering Education & Research

SOFTWARE & E - LEARNING


Our range of teaching equipment can be complemented with our
SOLDAS and SOLCAL software.

SOLDAS - Supervisory Control & Data Acquisition


- Data Logging
- Signal Analysis
- Process Control
- Real-Time Display
- Tabulated Results
- Graph of Experimental Results

SOLCAL - Computer Aided Learning


- Multimedia Features
- Interactive
- Graphic Simulation
- Experiment Result Samples
- Full Experiment Manuals

Contact us for a catalog CD


SOLUTION ENGINEERING SDN. BHD.

AGENT:

(Co. No. 174876-M)


Sales Office :
No.3, Jalan TPK 2/4, Taman Perindustrian Kinrara,
47100 Puchong, Selangor Darul Ehsan, Malaysia.
Tel. No. : +(603) 80758000
Fax. No.: +(603) 80755784
R&D Office :
G-2A, Incubator 3, Technology Park Malaysia,
Bukit Jalil, 57000 Kuala Lumpur, Malaysia.
Tel. No. : +(603) 8996 0023
Email
: solution@solution.com.my
Web site : http//www.solution.com.my/

MSC- Status
BUATAN MALAYSIA

Company