Programa Institucional de Maestra en Ciencias Biolgicas de la Universidad Michoacana de San Nicols de Hidalgo, Morelia, Michoacn, Mexico
Department of Foods and Nutrition, Faculty of Food Engineering, University of Campinas, Campinas, So Paulo 13083-862, Brazil
School of Chemical Engineering, University of Campinas, Campinas, So Paulo 13083-852, Brazil
d
Facultad de Ingeniera Civil, Universidad Michoacana de San Nicols de Hidalgo, Morelia, Michoacn, Mexico
e
Facultad de Qumico Farmacobiologa, Universidad Michoacana de San Nicols de Hidalgo, Morelia, Michoacn, Mexico
b
c
a r t i c l e
i n f o
Article history:
Received 6 May 2014
Received in revised form 2 December 2014
Accepted 26 December 2014
Available online 2 January 2015
Keywords:
Ionic gelation
Electrostatic adsorption
Microparticles
Edible lms
Pectin
Alginate
a b s t r a c t
Microparticles and lms containing sunower oil were produced by ionic gelation using a 1:1 alginate:pectin mixture and were electrostatically coated with whey and egg white proteins. Emulsions of
the polysaccharide mixture and the protein solutions were evaluated in terms of their zeta potentials.
The microparticles were characterized based on their mean size, size distribution, moisture content, calcium content, adsorbed protein content, encapsulation efciency and morphology. The lms were characterized with respect to their thickness, moisture content, calcium content, adsorbed protein content,
mechanical properties, water vapor permeability and morphology. High encapsulation efciency
(87.6% at pH 3.5 and 90.8% at pH 3.75) was obtained for the microparticles produced by ionic gelation.
The calcium content after ionic gelation was signicantly higher in the lms (on average, 3.0 lmol/
mg db) than in the microparticles (on average, 1.62 lmol/mg db). For the microparticles, an increase in
the protein content in solution yielded an increase in the protein content adsorbed, independent of the
type of protein used. When 4% protein in solution was used, protein adsorption onto the microparticles
(59.2% for whey protein and 45.5% for egg white protein) was signicantly higher than that onto the lms
(25.3% for whey protein and 24.1% for egg white protein) likely due to the smaller amount of calcium
present on the microparticles and the larger surface area of the particles relative to that of the lms.
Although the process of producing lms by ionic gelation and later coating them with proteins was
straightforward, homogeneous drying of the lms was difcult.
2015 Elsevier Ltd. All rights reserved.
1. Introduction
External ionic gelation is a simple process used to obtain gels in
which, an anionic polysaccharide solution is dripped over an ionic
solution at appropriate concentrations, making it possible to obtain
gels of different shapes and sizes that form three-dimensional
structures with a high water content (Gombotz and Wee, 1998;
Smrdel et al., 2008).
Among polysaccharides, alginate, pectin or a mixture of the two
may be used to produce matrices in the form of microparticles or
lms. The cation concentration, the ionic strength and the pH
determine the kinetics of gel formation as well the volume and stability of gel beads (Mestdagh and Axelos, 1998).
Corresponding author at: Depan, Fea, Unicamp. Tel.: +55 19 3521 4079.
E-mail address: grosso@fea.unicamp.br (C.R.F. Grosso).
http://dx.doi.org/10.1016/j.jfoodeng.2014.12.020
0260-8774/ 2015 Elsevier Ltd. All rights reserved.
Alginate has a linear structure and a high molar mass and comprises two types of uronic acids, b-D mannuronic acid (M) and a-L
guluronic acid (G), with either homopolymeric or heteropolymeric
blocks in which the G units form crosslinks with divalent ions, to
produce egg-box model gels (Grant et al., 1973). Alginate has
pKa values between 3.20 and 3.38 (Martinsen et al., 1992).
The characteristic structure of pectin is a linear chain composed
of a (1 ? 4)-D-galacturonic acids that are partially esteried with
methoxyl groups and neutral sugars, such as galactose, glucose,
rhamnose, arabinose and xylose. Pectin has a pKa value of 2.9
(Ralet et al., 2001).
Although ionic gelation is a simple and mild technique, the gels
produced are porous, which can accelerate oxygen permeation
through the matrix or allow for the release of active compounds
with low molar mass that are inserted into the gels (Sezer and
Akbuga, 1999). The size of the pores varied greatly, ranging from
18
5 to 200 nm (Mestdagh and Axelos, 1998; Smidsrod, 1974). To circumvent this limitation and improve the functionality of the gels in
lm or microparticle form, the literature proposes a mixing with
other biopolymers (Devi and Kakati, 2013) or coating with a layer
of polyelectrolytes with the opposite charge by electrostatic complexation (Gbassi et al., 2011; Hbrard et al., 2010).
Complexes between proteins and polysaccharides can form
spontaneously in an aqueous solution due to the electrostatic
interactions between groups with opposite charges (Tolstoguzov,
2003). The formation and stability of the complexes are affected
by the pH, ionic strength, protein: polysaccharide ratio, and biopolymer charge density as well as production conditions such as
temperature, shearing and agitation time (Ye, 2008). The formation
of protein and polysaccharide complexes generally occurs between
the pKa values of the anionic groups of the polysaccharide and the
isoelectric point (pI) of the protein (De Kruif et al., 2004).
Coating pectin and alginate microparticles with polycations
(such as chitosan and whey proteins) has been observed to result
in the formation of a membrane on the microparticlessurface
which retard the release of the active encapsulated compounds
(Humblet-Hua et al., 2011). The electrostatic interactions in the
microparticles can be controlled by varying the charge of the biopolymer surface. Recently, the adsorption of whey proteins onto
alginate or pectin microparticles was investigated (Gbassi et al.,
2011).
Egg white and whey proteins are two sources of globular proteins used in food products. The major egg white protein is ovalbumin (54%, 44.5 kDa) with a reported isoelectric point of 4.8
(Oakenfull et al., 1997). Whey proteins contain a mixture of b-lactoglobulin (82%, 18.5 KDa) and a-lactalbumin (15%, 14.5 KDa) with
isoelectric points ranging from 4.4 to 5.2 (Damodaran, 2008).
The preparation of microparticles via external ionic gelation has
been widely studied and demonstrated to involve a high ease of
production (De Vos et al., 2010; Sriamornsak and Kennedy,
2011). However, considering that the external ionic gelation process is very rapid and non-homogeneous, optimization of the lm
production process remains a challenge.
The objectives of this study were to produce microparticles containing sunower oil by ionic gelation using a mixture of alginate
and pectin (1:1, w/w). The microparticles were covered with egg
white and whey proteins in solution (1.7%, 3.0% and 4.0% protein
in solution). The zeta potentials of the proteins and polysaccharide
mixture solutions/emulsions were then evaluated at various pH
values. The microparticles were characterized in terms of their
morphology, size, size distribution and quantity of adsorbed
protein. Subsequently, lms (FP) were produced from the alginate-pectin mixture by ionic gelation. Then, the moist lms were
covered with proteins at the highest levels of protein adsorptions
obtained with the microparticles. The amounts of calcium bound
to the microparticles and to the lms produced by ionic gelation
were determined. The mechanical properties (tensile strength
and elongation at break), morphology, permeability to water vapor
and quantity of adsorbed protein of the lms were evaluated.
to FAO (2009) and 0.4 0.0% moisture content, AOAC, 2006], whey
protein concentrate (WPC) [Lacprodan lot Lac804U17601, 76,
Arla Foods Ingredients, Portea, Province of Crdoba, Argentina;
7.2 0.3% moisture content, 80.5 0.3% protein content and
3.9 0.0% ash content, determined according to AOAC (2006),
and 7.6 0.3% lipid content, determined according to Bligh and
Dyer (1959)], egg white proteins (OVA) (Saltos Alimentos LTDA,
Distrito Industrial, Parque do Lago Salto, So Paulo, Brazil;
6.7 0.5% moisture content, 90.5 0.8% protein content,
0.4 0.1% lipid content and 5.0 0.1% ash content), anhydrous calcium chloride (Dinmica, Diadema SP, Brazil), sodium hydroxide
(Nuclear, Diadema SP, Brazil), hydrochloric acid and glycerol
(Merck, So Paulo SP, Brazil) and sulfuric acid (Synth, Diadema
SP, Brazil), commercial sunower oil, and all other reagents used
were of analytical grade. All aqueous solution/emulsions were prepared with destilled and deionized water.
2.2. Zeta potential of the biopolymers
The zeta potential was determined for protein solutions (OVA,
OVA + Glycerol, WPC and WPC + Glycerol) and for alginate-pectin
mixture solution and emulsion, at concentrations of 0.2% (w/w).
To prepare the polysaccharide mixture solution, pectin and alginate were weighed as dry powders and mixed, deionized water
added to adjust the volume. All solutions were stirred overnight
at room temperature before measurements. The alginate-pectin
mixture solutions (2% w/w, moist weight basis) were emulsied
with 1.0% (w/w, moist weight basis) sunower oil, at room temperature, in a Turrax agitator (IKA, Works do Brasil, Rio de Janeiro RJ,
Brazil) at 14,000 rpm for 3 min. The resulting emulsion was diluted
to a concentration of 0.2% (v/v), and their zeta potentials were
measured, at varying the pH values ranging from 3.0 to 7.0, at room
temperature. Before the readings, the pH of the solutions/emulsions was adjusted manually with HCl (0.1 N) or NaOH (0.1 N).
The measurements were performed using a Zetasizer Nano-Z (Malvern, Worcestershire, U.K.). At least ve measurements were
recorded at each pH.
2.3. Production of microparticles
The emulsion (alginate-pectin-sunower oil) was sprayed over
a 2% (w/w) calcium chloride solution (pH adjusted to 3.5 or 3.75)
at room temperature using a double uid atomizer (/, 1 mm) with
a distance of 12 cm between the tip of the atomizer and the surface
of the calcium chloride solution, an air pressure of 0.125 kgf/cm2
and a spraying rate of 555 mL/h. During spraying, the emulsion
was constantly agitated at room temperature. After spraying, the
microparticles were kept in calcium chloride solution for 30 min.
Next, the microparticles were washed three times with deionized
water (pH 3.5 or 3.75) and separated by sieves (/ 125 lm). The
microparticles obtained by ionic gelation were transferred to egg
white (pH 3.5) and whey (pH 3.75) protein solutions at concentrations of 1.7%, 3% and 4% (w/w), using 50 g of moist particles and
200 mL of protein solution. The microparticles were kept in the
protein solutions for 30 min at room temperature under agitation
(500 rpm). Then, the microparticles were washed three times with
deionized water (pH 3.5 or 3.75) and separated by sieves (/
125 lm) to remove any protein that was not adsorbed onto the
microparticles. Three sets of microparticles were produced independently for each evaluated concentration. A fraction of the moist
microparticles was frozen and lyophilized (Mod. 501, Edwards
Pirani, Crawley, West Sussex, UK) at 40 C and 0.1 mmHg pressure for a total cycle time of 48 h. The dry microparticles were
packed into asks with lids and kept refrigerated. The protein
and dry material contents of the microparticles were determined
according to the AOAC (2006) guidelines using a conversion factors
of 6.68 and 6.38 for the amounts of nitrogen in OVA and WPC,
respectively. The nitrogen content of the alginate-pectin microparticles was determined and used to correct the total nitrogen content of the microparticles containing adsorbed protein. The
protein content was expressed as the weight percentage (%) of protein/weight of total solids on a dry weight basis.
2.4. Production of the alginate-pectin lms
The emulsion (pectin-alginate sunower oil) was prepared as
described above. The lms were fabricated in two steps; crosslinking and hardening, as in the production of microparticles. In
the rst step, the lm-forming emulsion (50 mL) was transferred
to a square acrylic plate (225 cm2) and sprayed for 1 h with a 2%
(w/w) calcium chloride solution with the pH adjusted (3.5 or
3.75) using a sprayer, with an air pressure of 1.0 kgf/cm2. During
spraying, the plate was kept inside a closed plastic chamber. After
spraying, the plate was removed from the chamber and kept at
room temperature for 15 min to stabilize the lm. In the second
step (hardening time), the lm was manually inverted and
100 mL of 2% (w/w) calcium chloride solution was added for 1 h
to complete the cross-linking and produce polysaccharide lms
(FP3.50 and FP3.75). The moist lms were cut into small discs (
29 mm, 0.5 g), and one disc was transferred to egg white (pH
3.5) and to whey (pH 3.75) protein solutions (10 mL) containing
glycerol (2:1, protein:glycerol, w/w) at a 4% protein concentration
and kept for 30 min under agitation at room temperature to produce protein-coated polysaccharide lms (FP + OVA3.50 and FP +
WPC3.75). The lms were then washed three times with deionized
water (pH 3.5 or 3.75) to remove any protein that was not
adsorbed onto the lms. Three sets of lms were independently
produced. The moist washed lms were weighed to determine
the total solids and adsorbed protein following the same procedure
described previously for the microparticles. The lms were dried
for 36 h at room temperature (25 3 C) and conditioned into desiccators (5054% RH) for three days before physical and mechanical characterization. The preparation of the lms is shown in the
Supporting Materials (video data).
2.5. Characterization of the microparticles and lms
2.5.1. Morphology of the microparticles and lms
The morphologies of the moist microparticles with and without
protein coatings were examined using an optical microscope
(JENAVAL, Carl Zeiss, Toronto, Canada) with 12.5 and 25 objectives and 1 and 1.25 optovar. Image capture was performed
using the EDN-2 Microscopy Image Processing System software
program. The lyophilized microparticles and dry lms with and
without protein coatings were examined with a scanning electron
microscope (model JMS T300 Jeol, Tokyo, Japan). The samples
were xed onto stubs with two-sided copper metallic tape and
covered with a ne layer of gold (180 s and 40 mA current) using
a Baltzer evaporator (Baltec SCD50, Liechtenstein). The analysis
conditions included voltage accelerations of 15 and 20 kV.
2.5.2. Determination of calcium present in the microparticles and lms
after ionic gelation
The calcium content in the alginate-pectin microparticles and
lms after ionic gelation was determined using an atomic absorption spectrophotometer (Analytik Jena AG-NOVAA300, Jena,
Germany) and a standard calcium solution (1000 lg/mL, SCP
Science, lot S120221015, Quebec, Canada) in absorption mode with
an air-acetylene ame detector. Samples of moist microparticles
and lms (400 mg) were dissolved in 25 mL of 3% (w/w) sodium
citrate solution. Preliminary tests revealed that the sodium citrate
solution did not affect the determination of the calcium content. To
19
avoid interference, microparticles and lms were produced without the addition of sunower oil to evaluate the calcium content.
2.5.3. Average size, size distribution, moisture content of
microparticles with and without protein and efciency of
encapsulation
The average size (d 0.5, lm) and the size distribution (d 0.1; d
0.9 and polydispersity index) of the moist microparticles were
determined using a Mastersizer 2000 apparatus (Malvern, Worcestershire, WR, UK) with a Hydro 2000S sampling unit (Malvern,
Worcestershire, WR, UK). Deionized water (at pH 3.5 and 3.75)
was used as the dispersant material to read the samples. The moisture content was gravimetrically determined by drying the samples at 105 C in a vacuum oven (Lab-Line, Squaroid, USA) for
24 h. After this period, the samples were weighed at 1-h intervals
using an analytical balance (Analytical Plus, Ohaus) until a constant weight was reached. The encapsulation efciency was only
determined after ionic gelation. Sodium citrate was added to 5 g
of moist microparticles at a concentration of 3% (w/w) to release
the oil, which was then quantied (Bligh and Dyer, 1959). The
encapsulation efciency was determined on dry basis using the following equation:
EE%
20
SOL ALG:PEC
EMULALG:PEC
SOL WPC+GLYCEROL
SOL OVA+GLYCEROL
40
20
0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
-20
-40
Table 1
Size distribution of the alginate-pectin microparticles with and without protein.
Microparticle
d 0.1 (lm)
d 0.9 (lm)
MP + WPC3.75
MP + OVA3.50
MP3.75
MP3.50
139
156
100
120
568
631
600
590
1.5
1.6
2.0
1.8
pH
-60
-80
Fig. 1. Zeta potential of the biopolymers (SOLWPC+GLYCEROL, SOLOVA+GLYCEROL,
SOLALG:PEC, EMULALG:PEC) at a concentration of 0.2% (w/w) at pH values ranging
from 3 to 7.
21
Fig. 2. Optical microscopy (columns 1 and 2) and scanning electron microscopy (column 3) images of the alginate/pectin particles produced by ionic gelation: (A) (pH 3.5)
and (D) (pH 3.75) without coating. (B and C) coated with OVA (pH 3.5) and (E and F) coated with WPC (pH 3.75) at a 4% protein concentration in solution. (A, B, D and E) OM
bar = 100 lm; (C and F) SEM bar = 10 lm.
egg white proteins (Fig. 3E) shows a surface similar to that of the
uncoated lm but with lipid drops that are more spread out. In
general, the inside of the lms with the protein coating (Fig. 3D
and F) showed a more dense and compact structure relative to that
of the lms without the protein coating (Fig. 3B).
3.5. Adsorption of proteins onto alginate-pectin microparticles and
lms
The positively charged groups in the proteins can electrostatically interact with negatively charged groups present in the polysaccharides and the amount of protein adsorbed onto the
microparticles or lms is maximized when the charges of the
adsorbed protein are neutralized. Aside from electrostatic interactions other interactions can occur, including Wan der Waals
forces, hydrogen bonds, hydrophobic effects and steric hindrance
and all can also be responsible for associations between protein
protein and protein surface interactions (Haynes and Norde,
1994).
The amount of protein adsorbed onto the coated microparticles
increased as the protein concentration in solution increased, independent of the type of protein. The amount adsorbed in the case of
whey proteins (pH 3.75) were 38.8 4.7%, 46.1 2.1% and
59.2 1.9%, whereas when the egg white proteins (pH 3.50) were
used, the amounts adsorbed were 25.7 1.4%, 33.1 2.2% and
45.5 2.8% at concentrations of 1.7%, 3% and 4% protein in solution,
respectively. Recently, Souza et al. (2012) studied whey proteins
adsorption onto pectin-based microcapsules produced by ionic
gelation and obtained 50% protein adsorption (w/w, db) when
working with a high protein concentration in solution (12%). The
adsorption of whey proteins and egg white proteins onto alginate
and pectin-based microparticles was previously evaluated (Tello
et al., 2015). The authors found that more protein was adsorbed
onto pectin microparticles (62% of protein adsorption egg white
proteins and 60% of protein adsorption whey proteins) than
onto alginate microparticles when 8% protein in solution was used.
Because the microparticles or lms produced by ionic gelation
are porous, it is possible that in addition to electrostatic interac-
22
Fig. 3. SEM images of the alginate/pectin lms obtained by SEM (left column, surface; right column, cross section). (A and B) (pH 3.75) without protein coating, (C and D)
(coated with WPC, pH 3.75) and (E and F) (coated with OVA, pH 3.5) at a 4% protein concentration in solution.
to the authors produced strong homogeneous lms. Another alternative for improving the homogeneity of the polysaccharide distribution during the ionic gelation proposed by Draget et al. (1991)
involved the use of internal ionic gelation, with the addition of
an initially insoluble calcium salt to the lm-forming solution. Subsequently, through pH adjustment, the salt dissociated and became
available for association with carboxylic groups of the polysaccharide present in the solution, thus initiating gelation and producing
a homogeneous distribution of the polysaccharide in the gel.
Recently, Benavides et al. (2012) used this alternative method to
produce alginate lms containing oregano essential oil for antimicrobial applications in foods.
In this study, an alternative strategy to produce such lms
was tested. The polysaccharide lm-forming solution was placed
on an acrylic support, and the support was placed in a closed
chamber. The calcium solution was then passed through sprayers
placed in the closed chamber, producing an environment saturated with micro-droplets of calcium solution over the lm-forming solution. In preliminary tests, various calcium atomization
times, lm-forming solution volumes and hardening times were
tested.
The results in Table 2 indicate that there was a signicant
increase (p < 0.05) in the thickness of the coated lms (FP +
OVA3.50 and FP + WPC3.75) relative to that of the uncoated lms
(FP3.50 and FP3.75).
23
Thickness (lm)
a
112.7 10.0
107.4 11.1a
81.1 7.7b
73.4 5.0b
TS
(MPa)
a
32.8 2.6
27.6 4.6a
28.2 5.5a
32.6 2.6a
(%)
b
9.4 1.0
13.2 2.4a
5.9 1.5c
3.0 0.3d
6.7 0.2
8.9 0.4b
11.5 0.6a
11.8 1.3a
Mean standard deviation of t replicates. Means with the same letter in the columns indicate that there is no signicant difference according to Tukeys test.
1
TS Tensile strength;
2
E Elongation at break.
3
WVP Water vapor permeability.
represent an alternative to producing lms through casting. However, it was not possible to produce lms via a single step (by
spraying calcium micro-droplets onto a lm-forming emulsion).
A second step (hardening time) involving reinforcement with calcium was required, as was the case for microparticle production.
The moist lms were strong, easily handled, and easily removed
from the support on which they were produced. Furthermore, protein adsorption was rapid and simple. However, due to the large
amount of water present in the lms, maintaining lm integrity
during the drying step was difcult. Solutions to this problem
require further investigation.
Acknowledgments
The authors are grateful to CPKelco (Limeira, S.P., Brazil) for the
pectin, to FMC Biopolymer (Campinas, S.P., Brazil) for the alginate
DMB, to Saltos Alimentos Ltda (Salto, S.P., Brazil) for the egg white
proteins and to CAPES (PEC-PG) for the scholarship given to F. T.
and to CONACYT Mxico for the scholarship given to K. C. A.
Appendix A. Supplementary material
Supplementary data associated with this article can be found, in
the online version, at http://dx.doi.org/10.1016/j.jfoodeng.2014.12.
020.
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