Dissertation
By
Under Guidance of
Prof. Abanti Sahoo
There is concern for the availability of the fossil fuels in the near future for which the price of
fossil fuels is fluctuated. Now a reliable and sustainable energy supply has been a major concern
for the global community. To respond this energy crisis it has become essential not only to use
the existing energy sources efficiently but also to develop alternative or non-conventional
sources of energy. In this context a lot of effort has been made to explore renewable energy
production technologies around the world such as hydroelectric, geothermal, wind, solar and
biomass. Of the various renewable energy sources available, biomass appears to offer a
promising solution to tackle the ever increasing energy demand [1]. A wide variety of biomass
can be converted to energy by using gasification. Biomass can either be produced from wastes
which are discarded having no apparent value or dedicated energy crops can specifically be
grown for the production of bioenergy. Gasification is a process that converts organic or fossil
based carbonaceous material into gaseous fuel through partial oxidation. Of the various
renewable energy sources available, biomass appears to offer a promising solution to tackle the
ever increasing energy demand and biomass energy ensures the sustainability of energy supply in
the long term by reducing the impact on the environment. Consequently, producing hydrogen
from biomass not only offers a zero net carbon emission but also generates electricity and heat
which is clean. Biomass gasification is considered as one of the potential alternatives for the
production of hydrogen, a clean energy.
CHAPTER - 1: INTRODUCTION
This chapter gives introduction to the subject. Significance of biomass gasification has been
discussed in this chapter. Advantages of biomass gasification from environmental aspect have
been stated. Different types of gasifiers which are widely used have been mentioned with the
focus on fluidized bed gasifier. Advantages of fluidized bed gasifier are also discussed in this
chapter. Importance of computational fluid dynamics for gasification is also stated here. Finally
overview of the project thesis has been given in this chapter.
CHAPTER - 2: LITERATURE SURVEY
This chapter starts with a very brief introduction to fluidized bed biomass gasifier for energy
production. Gasification process has been explained with emphasis on gasifying medium,
gasifier zones and different reactions taking place within the gasifier. Mechanism of gasification
has also been explained here in this chapter. Research works of different researchers [1-4] are
reviewed and summary of some of these research works which are relevant to the fluidized bed
biomass gasification are also mentioned in this chapter.
In the field of fluidization, in particular, the use of CFD has pushed the frontier of fundamental
understanding of fluidsolid interactions and has enabled the correct theoretical prediction of
various macroscopic phenomena encountered in fluidized beds. The EulerianEulerian models
are more appropriate for fluidized beds for which this is selected in the present work. A
computational study for the flow behavior of a lab-scale fluidized bed gasifier is also carried out.
Some experimental studies with CFD simulation reported in literature [6-13] have mostly
focused on the effect of temperature for biomass gasification.
2
Porosity
Sphericity
Sand
Dolomite
Redmud
Rice husk
Rice straw
Saw dust
Wood chips
Coconut coir
Sugarcane bagasse
0.38
0.55
0.22
0.53
5.0
0.81
5.0
10.0
10.0
2650
2800
1290
426
153
244
481
352
120
0.44
0.36
0.42
0.81
0.46
0.7
0.47
0.96
0.62
0.77
0.79
0.72
0.37
0.56
0.45
0.1
0.04
0.01
Carbon (%)
38.45
38.6
45.78
46.23
44.60
43.76
Hydrogen (%)
4.96
4.55
5.32
5.7
6.2
5.8
Nitrogen (%)
0.82
0.47
0.16
0.22
0.20
0.40
Sulfur (%)
0.18
0.21
0.07
0.12
0.50
0.22
Oxygen (%)
55.59
56.17
48.65
45.2
46.84
47.12
Biomass samples
Rice husk
Rice straw
Saw dust
Wood chips
Sugarcane
Coconut coir
bagasse
Operating Procedure
Biomass sample is fed continuously by the screw conveyer carefully so that they are uniformly
distributed in the bed. The schematic diagrams of gasification unit is own in Fig.-1. A specied
quantity of hot water is added into steam generator for steam-generation. Afterwards feedstock in
the gasier is ignited to preheat the gasier by LPG till the temp reaches up to 550-6000C. When
temperatures at the neck and outer wall of furnace reach 900 0C, gasifying agents are driven into
the gasier and then the tests start up. The temperatures at 7 different points at different intervals
of test were recorded. Temperature profile is shown in Fig.2. The gas yield is measured by a ow
meter simultaneously. Usually, the steady state is reached after around 15 minutes of startup and
then gas sampling is carried out at an interval of 10 minutes. The gaseous sample collected from
the gasifier is then analysed by online portable type Biomass Gas Analyzer (ACS MODEL ACE
9000 X CGA GAS ANALYSER). The yields of gasifier are noted down for different operating
conditions.
1
2
Air blower
Motor
3
4
Screw Feeder
Fluidized bed
gasifier
Continuous
cleaning system
Bubble cap
Orifice meter
8
9
Valve
Cyclone
separator
1000.00
Drying Zone
800.00
Pyrolysis Zone
600.00
Oxidation Zone
400.00
Gasification and
Reduction Zone
200.00
0.00
0
10
20
30
Time in min
40
50
60
Fig.-2 : Temperature profile for different zones existing within the gasifier
4
CH1.55O1.08
Rice Straw
CH1.49O1.19N0.011S0.0021
CH1.49O1.19
Saw Dust
CH1.392O0.8 N0.0037S0.00057
CH1.39O0.8
Wood chips
CH1.48O0.74N0.0042S0.001
CH1.48O0.74
Sugarcane bagasse
CH1.667O0.787N0.0038S0.0042
CH1.667O0.787
Coconut coir
CH1.589O0.808N0.0078S0.0019
CH1.589O0.808
Attempt is made to study the effects of different system parameters by correlating the yield of
hydrogen against different system parameters. The developed correlations (Eq.no. 1-6) are
mentioned below [5]. A sample plot is shown in Fig.4 for saw dust sample. The calculated values
of hydrogen yield obtained through these developed correlations are compared against the
experimental values for the respective samples (Table-5). A sample plot for comparison of
experimental and calculated values of hydrogen yield is shown in Fig.-5 Average flow rates of
product gas for different biomass samples and their net heating values (NHV) are measured by
using flowmeter and gas analyser. These observations are listed in Table-6. Carbon conversion
efficiency, thermal conversion efficiency and efficiency of the gasifier [1] are calculated for
different biomass samples and listed in Table 7. The amount of hydrogen produced carbon
conversion efficiency and cold gas efficiency, amount of flue gas produced and net energy
produced by gasification of different biomass samples are listed in the Table-8.
Table- 5 : Comparison of calculated values of hydrogen yield against the experimental values
Biomass Sample
Rice husk
Rice straw
Saw dust
Wood chips
Sugarcane bagasse
Coconut coir
Standard deviation %
Mean deviation %
5.84
0.168
6.67
13.71
8.98
-0.18
0.01
-0.13
-0.82
-0.39
0.30
7.70
H 2 yield
0.07
0.42 S
E.R.0.39 M
1.4906 T
0.198
(1)
H 2 yield
0.23
0.3835 S
E.R.0.15 M
2.9494 T
B
0.31
(2)
H 2 yield
0.1153
0.545 S
E.R.0.09 M 0.1782
1.3989 T
B
(3)
H 2 yield
0.035
0.76 S
E.R.0.222 M
0.3427 T
B
0.103
(4)
H 2 yield
0.239
1.108 S
E.R.0.197 M
0.0359 T
B
0.172
(5)
H 2 yield
0.211
1.237 S
E.R.0.2662 M
0.0179 T
B
0.1887
(6)
Biomass sample
HHV, MJ/kg
1
2
3
4
5
6
Rice husk
Rice straw
Saw dust
Wood chips
Sugarcane bagasse
Coconut coir
16.2
16.78
16.2
15.6
20
19
Rice Straw
Rice Husk
Saw Dust
Wood Chips
Sugarcane Bagasse
Coconut Coir
Fig.- 3 : Effect of temperature on different components of product gas for different biomass
samples
100
Hydrogen Yield, %
y = 0.0154x1.0887
R = 0.9113
10
100
1000
T1.15
(ER)-0.195
10000
(S/B)0.25(Rho
-0.082
m)
Calculated Hydrogen
Yield, %
Fig.-4 : Correlation plot of Hydrogen yield against the system parameters for saw dust
50
45
H2-Cal
H2-Exp
40
35
30
25
20
15
15
20
25
30
35
40
45
Biomass sample
1
2
3
4
5
6
Rice husk
Rice straw
Saw dust
Wood chips
Sugarcane bagasse
Coconut coir
Carbon
conversion
efficiency, %
93.36
96.88
77.96
71.24
86.41
71.01
Thermal
conversion
efficiency, %
79.71
74.97
75.09
76.22
77.91
74.26
8
Gasifier
efficiency, %
Deviation,
%
79.50
76.51
77.96
78.02
75.22
74.66
-0.264
2.013
3.681
2.307
-3.576
0.536
Table-8: Energy content obtained from different biomass samples through gasification
Biomass sample
Hydrogen
produced,
kg/kg of fuel
Carbon
Conversion
efficiency,%
Cold
gas Fluegas
produced, Net Energy
Efficiency,
m3/hr for 10kg/hr Produced in
%
feed rate
kWhr
Rice husk
Rice straw
Saw dust
Wood chips
Sugarcane bagasse
Coconut coir
0.073874
0.06061
0.063914
0.058675
0.056
0.056682
93.13
95.0
77.76
70.42
89.34
82.3
82.08
83.05
88.32
85.8
80.655
75.686
11
10
11
10
10
10
5. 37
4.328
5.08
4.25
3.96
4.126
Fig.6.1- contour plot of volume fraction against time for saw dust at air velocity of 0.9m/s for
initial static bed height of 0.1m.
The above figure shows the contours of volume fractions of saw dust obtained at air velocity of
0.9m/s for initial static bed height 0.1m in 2-D fluidized bed after the quasi steady state is
achieved. The contour for air illustrates that volume fraction of the gas is less in fluidized section
than the solid particles.
Fig.6.2- contour plot of volume fraction against time for saw dust at air velocity of 0.9m/s for
initial static bed height of 0.1m.
Fig.6.3- contour plot of volume fraction against time for Saw dust at air velocity of 0.9m/s for
initial static bed height of 0.1m at 3 D modelling.
(b) Bed pressure drop
The axial pressure drop in a fluidized bed varies from higher value at the bottom of the bed to
zero value at the top of the column. The bed pressure drop can be determined from the difference
of pressure at the inlet and outlet. Fig.2.2 shows the contours of static gauge pressure. It is
evident from the figure that the pressure is higher in the inlet and gradually decreases and
became zero at the outlet.
Fig.7.1: 2D contour of bed pressure drop against air velocity for the fluidized bed for coconutcoir.
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Fig.7.2: contour of bed pressure drop against air velocity for the fluidized bed for 3D Modelling.
Fig.7.3: Graph of bed pressure drop against position for the fluidized bed for coconut-coir.
(c ) Thermal Flow Behavior
Fig.8.1 2D-Temperature profile at different time intervals inside the fluidized bed at temperature1273 K for coconut-coir at air velocity 0.9m/s.
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Fig.8.2 -Temperature profile at different time intervals inside the fluidized bed at temperature1273 K for air at air velocity 0.9m/s 3D Modelling.
Fig.8.3 Graph of Temperature profile at different position inside the fluidized bed at
temperature- 1273 K for Coconut co
CHAPTER-6 : CONCLUSIONS
From the above calculations it is seen that net energy produced per hour for rice husk and saw
dust are slightly more than other biomass samples. However all these biomass samples can be
utilized to meet the energy demand. In general 20% of stoichiometric air is required for
gasification which gives around 75% gasification of efficiency. The increase in stoichiometric air
percentage increases the percentage of efficiency. Varying the types of wood also affects the
percentage of efficiency. Therefore by varying the percentage of stoichiometric air and wood the
performance of gasifier can be studied and thus the gasification efficiency can be optimized. For
rice straw, wood chips and coconut coir the calculated energy is found to be more than 4kW
Biomass gasification offers the most attractive alternative energy system.
.
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Biomass gasification offers the most attractive alternative energy system[14]. CFD simulations
are also found to validate the gasifier design and experimental data implying that the present
gasification unit can be scaled up to the industrial scale using simulation results only.
NOMENCLATURE
T=Temperature (0 K)
S/B = Steam to Biomass Ratio.
E.R. = Equivalence Ratio.
(2009).
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gasier. Biomass; 18:12751. (1989)
4. Warnecke R., Gasification of Fixed Bed and Fluidized Bed Gasifier, Biomass and Bio
Energy, Vol. 18, 489-497, (2000).
5. Sahoo A. and D. K. Ram, Gasifier performance and energy analysis for fluidized bed
gasification of sugarcane bagasse Energy 90 (2015) 1420-1425.
6. ANSYS FLUENT 15.0, Theory Guide, (2014).
7. Dimitrios S., Investigation of Biomass Gasification Conditions for Energy Production
General Secretariat for Research & Technology of Greece, Joint Research &Technology
Programmes; Greece-Slovakia, Final Report, (2001).
8. Fletcher, D. F., Haynes, B. S., Christo, F. C., Joseph, S. D., A CFD based combustion
model of an entrained flow biomass gasifier, Applied Mathematical Modeling, 24(3),
165- 182, (2000).
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Pages 165-171 ,
November (2002)
10. K. Papadikis and S. GU, CFD modeling of the fast pyrolysis of biomass in fluidized bed
reactors, Part A: Eulerian computation of momentum transport in bubbling fluidized
beds, Chemical Engineering Science, 63, 4218 - 4227, (2008)
11. Patra, C, CFD Modelling for Fluidized Bed Biomass Gasification. M.Tech.(Chemical
Engineering) E-Thesis NIT Rourkela 2014
12. S. Gerber et al., An Eulerian modelling approach of wood gasification in a bubbling
fluidized bed, Fuel 89, 29032917, (2010).
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Mol
Publications
1. Abanti Sahoo and Deo Karan Ram. Gasifier performance and energy analysis for
fluidized bed gasification of sugarcane bagasse Energy 90 (2015) 1420-1425.
2. Ram, D.K.-The Determination of Minimum Bubbling Velocity, Minimum Fluidization
Velocity and Fluidization Index of Fine Powders (Hematite) using Gas-Solid Tapered
Beds International Journal of Science and Research (IJSR), India Online ISSN: 23197064. Volume 2 Issue 2, February 2013, page -287- 293.
3. Abanti Sahoo and Deo Karan Ram Coconut Coir Gasification in A Fluidized Bed
Gasifier: Energy Analysis. Communicated to Renewable Energy Journal, Ms. Ref.
No.: RENE-D-15-02168, Communicated, Under Review.
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